CUES Solid FX User manual

Rev Date ECN Description
-06/07/2021 -Initial Release
Document Number:
SF973-INST
Description:
SolidFX Mud Master Kit
Instruction Sheet
Signature CHKR: ____________________
Signature ENGR: ___________________
Signature MFG: ____________________
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SF973-INST
Tony Winiewicz
7/6/21
7/19/21
Ludwig Hupe
RELEASED TO PRODUCTION - DATE: 7/19/2021

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NOTES –UNLESS OTHERWISE SPECIFIED
1. Applying blue threadlocker (440061) to all threaded fasteners is
recommended.
2. Where brown threadsealant (445091) is specified, Teflon tape (440350)
may be used as an alternative. Pressurizing the system and leak
checking all hoses, PTC fittings, and NPT fittings is recommended.
3. Applying DeoxIT to electrical connections is recommended.
4. Dust caps should be applied to all receptacles that are not in use.
5. When plugging in cables/connectors, make sure to match the notch
positions of the cable and receptacle before plugging in. Do not force
cables into receptacles. Install connectors by threading them then
pushing the connector in. Repeat until connections are snug.
SF973-INST

•Unplug the electric lift and
the transmission.
•Unplug all of the lights.
•Remove the rear cover and
cut the zip tie to remove
the TM356 cable.
•Reinstall the rear cover and
apply dust caps and dummy
plugs to the TM356 cable.
•Hardware:
•160553
•EC431
•EC3465
•MS398
•The cables shown will not
be needed in this
configuration and should be
kept for normal Mud
Master operation.
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SF973-INST

•Remove the electric lift
from the Mud Master
Chassis.
•The electric lift will not be
needed in this
configuration. Retain
hardware for future
installation.
•Install SF750 onto the Mud
Master chassis as shown.
•Mounting hardware:
•4X – 101022
•4x – 101740
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SF973-INST

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•The Rear View Camera (SF385) will now be mounted to the Light Array
(SF380). Installation of the LiDAR (SF362) will also be covered.
•Remove the two screws
shown RVC.
•Repeat for the 2 screws on
the other side.
•Set these 4 screws aside for
reassembly.
•RVC subassembly should
now be removed from the
mounting plate.
SF973-INST

•Remove the 3 screws shown (left) and set aside for reassembly.
•Install the LiDAR onto the RVC (right) using the four M3 screws provided
with the LiDAR. Hardware: 4X –HW952
•Reinstall the intake/blower portion of the assembly using the three screws
that were previously removed (left). Install the mounting plate to SF380 using
the five screws that were bagged and tagged with SF385 (right).
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SF973-INST

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•Note: When installing the
LiDAR/RVC assembly, make
sure to route the LiDAR
cable as seen below.
•Reinstall the RVC/blower
subassembly to the
mounting plate using the 4
screws that were previously
removed.
•The light array will now be mounted to the top half of the manual lift
(SF749). This will allow for the remaining components to be mounted
and cables and tubing to be routed.
SF973-INST

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•Flip over both, the SF380
(with SF385 mounted) and
SF749.
•Align SF749 as shown.
•Note: It may be necessary
to loosen the mounting
tabs on SF380.
•Fix the SF749 to the light array using the four button head screws
provided with SF380.
SF973-INST

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•Assemble the regulator and fittings in the orientation shown below. All
fittings should be tightly fastened. Use brown threadsealant (PN 445091) on
all mating threads. Brown threadsealant has a 24 hour cure time and
should be fully cured before supplying pressure through the fittings.
•Using brown threadsealant,
install the set screw
provided with SF239 as
shown (left).
•Rotate the valve on SF252
counterclockwise until it is
all the way “Closed”.
•Screw the SF225 pressure
tank into SF252.
•Note: DO NOT open valve
until threadsealant has
cured.
•Once brown threadsealant
has cured, turn valve SF252
clockwise until it is all the
way open and set SF239
regulator to 60 psi.
SF973-INST
SF252
HW2989
HW258
HW793
SF239
SF752
HW2979
Flow Direction
Set Screw
Note: Teflon tape (PN 440350) can
be used in place of brown
threadsealant.

•Note orientation of SF791.
•Next SF251 will be
mounted to SF791.
•Mount SF251 to SF791.
•Mounting Hardware:
•2X – 101024
•2X - 101736
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SF973-INST

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•Cut an HW4077 hose clamp to appx. 18 in. and grind down sharp
corners. Cut appx. 9” of heat shrink (PN 712586) and slide to appx. 1.5”
from the screw housing. Heat up the tubing to shrink it in place.
•Repeat for the other HW4077 hose clamp.
•Note orientation of
assembly.
•Thread the two hose
clamps and align them in
the back two cutouts of the
SF791 mounting channel as
shown. Secure the
mounting channel and hose
clamps by installing the
screws shown.
•Mounting hardware:
•5X – B041270
SF973-INST
≈1.5” ≈9”

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•Insert the regulator/tank
assembly through the two
hose clamps and orient
approximately as shown.
Tighten down hose clamps
to secure the assembly.
•NOTE: SF250 should be
securing the valve portion
of the regulator tank
assembly NOT the neck of
the pressure tank.
•Install SF250.
•Mounting Hardware:
•2X - 104044
•Orient the SF382 pneumatics controller as shown and secure with four
screws.
Hardware: 4X – B041270
SF973-INST

•Remove the stem plugs
from 90°Push To Connect
(PTC) fittings and retain for
future use. These should be
installed when the unit isn’t
being used.
•Insert on end of the black
tubing to the 90°PTC fitting
that corresponds with the
black tubing on the SF382.
•Repeat for the blue and red
tubing.
•Make sure all tubing is
properly mated with the
PTC fittings.
•Note: Don’t kink/pinch the
tubing or cable when
routing and securing with
hose clamps.
•Route the tubing and the
yellow cable through the
tubing clamp and secure
with washer and screw.
•Hardware:
•1X – 121108
•1X – 101736
•1X – 101001
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SF973-INST

•Route the black and red
tubing through a tubing
clamp and secure with a
screw.
•Hardware:
•1X – 121104
•1X – 101001
•Route the black tubing
around the back side of the
regulato r.
•Cut the black tubing to an
appropriate length for it be
plugged into the 90°PTC
fitting on the regulator.
•Insert the end of the black
tubing into the PTC fitting
shown. Make sure the
tubing is properly mated.
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SF973-INST

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•Note: Don’t kink/pinch the
tubing.
•Route the red tubing
through SF791 as shown.
•Route the red tubing through the two tube clamps on the side of SF380.
Remove the set screw from the hole shown. Route the tube through a
hose clamp and secure. Hardware: 1X –121106, 1X – 101001.
SF973-INST

•Cut the red tubing to an
appropriate length for it be
plugged into the 90°PTC
fitting on the regulator.
•Insert the end of the red
tubing into the PTC fitting
shown. Make sure the
tubing is properly mated.
•Plug the LiDAR cable into
the 12-pin receptacle
shown.
•Remove the dust cap from
the RVC and plug in the 4
pin end of the SF603 cable
into the camera. Retain
dust cap for when the
camera is not in use.
•See note 4 on page 2.
•Plug the 8-pin end of the
SF603 cable into the 8-pin
receptacle.
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SF973-INST

•See note 5 on page 2.
•Plug the SF393 cable into
the 12-pin receptacle
shown.
•Remove the set screws from
the holes shown below.
•Route and secure the cable
with hose clamps as shown.
•Hardware:
•2X –121106
•2X –101001
•Plug in one end of the
EC1154 cable into the 5-pin
receptacle.
•Route the cable as shown.
•Hardware
•2X – 121106
•2X – 101001
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SF973-INST

View of Routing for Pneumatic Tubing
View of Routing for Pneumatic Tubing
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SF973-INST

•Remove the 4 screws
shown from the sonar
guard (SF381-1). Retain for
sonar guard reassembly.
•Repeat the last step for the
screws on the other side
•Place sonar into cradle and
align pin to socket as shown
below.
•Note: The sonar should not
be able to slide forward or
backwards.
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SF973-INST

•Plug the 8-pin end of the
SF369 cable into the sonar.
•Slide the threaded jacket
forward and screw into the
sonar.
•Route the loose end of the
sonar cable through the
clearance hole in the
chassis (left).
•Mount the sonar guard as
shown using the forward 4
mounting holes (below).
•Hardware
•Supplied with SF381-1
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SF973-INST