Cumberland Integra EXPERT 64EU User manual

EXPERT 64EU
Temperature Controller
USER’S MANUAL

FOR CUSTOMER USE
Enter the serial number located on the side of
the controller below for future reference.
Model number:
Serial number:
EXPERT 64EU

4EXPERT 64EU rev.03
TABLE OF CONTENTS
1. INTRODUCTION ........................................................................................... 6
1.1 Precautions ...................................................................................................................... 6
1.2 Symbols of the Manual ..................................................................................................... 7
1.3 Controller’s Overview ........................................................................................................7
2. MOUNTING INSTRUCTIONS ........................................................................ 10
2.1 Installing the Controller on the Wall ................................................................................... 10
2.2 Connections ..................................................................................................................10
2.2.1 Controller’s Main Wiring ...................................................................................................... 10
2.2.2 Probe Inputs ....................................................................................................................... 10
2.2.3 Alarm Connection ............................................................................................................... 11
2.2.4 0-10V Output Connection .................................................................................................... 11
3. USER INTERFACE....................................................................................... 12
3.1 Location of the Controls .................................................................................................. 12
3.2 How to Select & Modify the Parameters ............................................................................. 14
3.3 Status Leds ................................................................................................................... 15
4. CONTROLLER SETUP .................................................................................. 16
4.1 Setting the Time & Date .................................................................................................. 16
4.1.1 Day / Night Times ............................................................................................................... 16
4.2 Password ...................................................................................................................... 17
4.3 Controller Programs ........................................................................................................ 18
4.3.1 Selecting a Program ............................................................................................................ 18
4.3.2 Copying / Pasting a Program Configuration .............................................................................. 19
4.4 Installation Setup ............................................................................................................ 20
4.5 Output Setup .................................................................................................................23
4.6 Relay Assignment ........................................................................................................... 26
4.6.1 Principle of Operation .......................................................................................................... 26
4.6.2 Making the Assignment ....................................................................................................... 27
4.7 Assignment of Variable Outputs ....................................................................................... 28
4.7.1 Principle of Operation .......................................................................................................... 28
4.7.2 Making the Assignment ........................................................................................................ 28
4.8 Temperature Probe Assignment ........................................................................................ 29
4.9 Clean Mode & Empty Zones ............................................................................................. 31
4.9.1 Principle of Operation .......................................................................................................... 31
4.9.2 Settings ............................................................................................................................. 32
4.10 Test Mode ..................................................................................................................... 33
4.11 Version .........................................................................................................................33
5. TEMPERATURE SETTINGS ............................................................................ 34
5.1 Set Points ..................................................................................................................... 34
5.1.1 Adjusting the Set Points ....................................................................................................... 35
5.1.2 Set Point Curve .................................................................................................................. 36
6 VENTILATION SETTINGS............................................................................. 38
6.1 Minimum Ventilation ....................................................................................................... 38
6.1.1 Minimum Ventilation Timer ..................................................................................................38
6.1.2 Minimum Ventilation Curves ................................................................................................... 38
6.1.3 Minimum Ventilation Using Variable Fans ............................................................................... 39
6.1.4 Minimum Ventilation Using On/Off Fans ................................................................................. 39
6.1.5 Minimum Ventilation Settings ...............................................................................................40
6.1.5.1 Main Options ............................................................................................................................................. 40
6.1.5.2 Minimum Ventilation Timer Settings ............................................................................................................... 41
6.1.5.3 Minimum Ventilation Relay Selection .............................................................................................................. 42
6.1.5.4 Curve Settings ........................................................................................................................................... 44
6.2 Fan Stages .................................................................................................................... 46
6.2.1 Principle of Operation .......................................................................................................... 46
6.2.1.1 Main Operation of the Fan Stages ................................................................................................................. 46
6.2.1.2 Operation of Variable Outputs ....................................................................................................................... 47
6.2.1.3 Outside Temperature Compensation .............................................................................................................. 48
6.2.1.4 Operation of 0-10V Outputs used for Ventilation .............................................................................................. 49

5
EXPERT 64EU rev.03
EXPERT 64EU
6.2.2 Settings ............................................................................................................................. 50
6.2.2.1 Setting the Fan Stages ................................................................................................................................ 50
6.2.2.2 Setting the 0-10V Outputs (Used for Ventilation) .............................................................................................. 51
51
6.3 Tunnel Curtain ...............................................................................................................52
6.3.1 Principle of Operation .......................................................................................................... 52
6.3.2 Curtain Settings .................................................................................................................. 55
6.4 Inlets & Chimney Dampers ............................................................................................... 57
6.4.1 Principle of Operation .......................................................................................................... 57
6.4.1.1 Inlets and Chimney Dampers’ Operation .......................................................................................................... 57
6.4.1.2 Inlets’ Specific Functions ............................................................................................................................. 58
6.4.2 Settings ............................................................................................................................. 60
6.4.2.1 Chimney Damper Settings ............................................................................................................................ 60
6.4.2.2 Inlet Settings: Probe Assignment ................................................................................................................... 60
6.4.2.3 Inlet Settings: Openings ............................................................................................................................... 61
6.4.2.4 Inlet Settings: Temperature Compensation ...................................................................................................... 62
6.4.2.5 Inlet Settings: Static Pressure Compensation .................................................................................................... 62
6.5 Cooling Outputs ............................................................................................................. 63
6.5.1 Principle of Operation .......................................................................................................... 63
6.5.2 Settings ............................................................................................................................. 64
7. HEATING ..................................................................................................... 65
7.1 Heating Stages ...............................................................................................................65
7.1.1 Principle of Operation .......................................................................................................... 65
7.1.2 Settings ............................................................................................................................. 66
7.2 0-10V Heating Outputs ................................................................................................... 67
7.2.1 Principle of Operation .......................................................................................................... 67
7.2.2 Settings ............................................................................................................................. 67
8. LIGHTS ...................................................................................................... 68
8.1 Principle of Operation ...................................................................................................... 68
8.2 Settings ........................................................................................................................ 69
9. CLOCK OUTPUTS ....................................................................................... 71
10. RELATIVE HUMIDITY (RH) CONTROL ........................................................... 72
10.1 Principle of Operation ...................................................................................................... 72
10.1.1 RH Compensation on the Minimum Ventilation Speed ............................................................... 72
10.1.2 RH Compensation with Heating Outputs ................................................................................. 72
10.1.3 RH Compensation with Cooling Outputs ................................................................................. 73
10.2 Setting the RH Compensation Parameters ........................................................................... 74
11. ALARMS ................................................................................................... 76
11.1 Alarm Log ..................................................................................................................... 76
11.2 Alarm Conditions ............................................................................................................ 76
11.3 Setting the Alarm Limits .................................................................................................. 78
12. MONITORING FUNCTIONS .......................................................................... 79
12.1 Current Conditions .......................................................................................................... 79
12.2 Individual Temperature Probe Readings .............................................................................. 79
12.3 History .........................................................................................................................79
12.4 Monitoring the Animal Age & Number ............................................................................... 81
12.4.1 Entering the Age, Mortalities & Culled ; Starting a Batch .......................................................... 81
13. TECHNICAL SPECIFICATIONS ..................................................................... 83
14. MEMORY CARD ......................................................................................... 84
14.1 Transfer Error ................................................................................................................. 85
15. INSTALLATION REPORT.............................................................................. 86
16. INDEX ...................................................................................................... 98

6EXPERT 64EU rev.03
1. INTRODUCTION
1.1 Precautions
We strongly recommend installing supplementary natural ventila-
tion as well as a backup thermostat on at least one cooling stage
(refer to the wiring diagram enclosed with this user's manual to
connect the thermostat).
Although fuses at the input and outputs of the controller protect
its circuits in case of an overload or overvoltage, we recommend
installing an additional protection device on the controller's supply
circuit.
The room temperature where the controller is located MUST
ALWAYS REMAIN BETWEEN 32°F AND 104°F (0°C TO 40°C).
To avoid exposing the controller to harmful gases or excessive
humidity, it is preferable to install it in a corridor.
DO NOT SPRAY WATER ON THE CONTROLLER
Caution. Carefully read the following text for it contains impor-
tant information which, if ignored, may cause the controller to
operate improperly.
Pay attention. The following text contains very useful informa-
tion.
:$51,1*

The function/parameter is common to all of the controller pro-
grams.

7
EXPERT 64EU rev.03
EXPERT 64EU
1.2 Symbols of the Manual
1.3 Controller’s Overview
The EXPERT 64EU is an electronic device used for environmental control in livestock
buildings. It allows the user to maintain a specified target temperature by controlling
the operation of ventilation and heating equipment. The following inputs & outputs
can be controlled:
OUTPUTS :
- 64 On/Off relays to operate:
8 heating stages (and a possibility to simulate up to 16 heating stages);
15 fan stages;
3 cooling outputs;
24 clock outputs;
1 tunnel curtain output;
- 2 Variable outputs;
- 12 Inlet outputs;
- 4 0-10V outputs to operate:
- heating devices;
- lights;
- additional variable fans;
- chimney dampers.
INPUTS:
- 8 inside temperature probes;
- 1 outside temperature probe;
- 1 indoor humidity sensor;
- 1 outdoor humidity sensor;
- 1 static pressure sensor;
- 1 water meter;
Refer to the wiring diagram enclosed at the end of this manual
to connect the various devices on the controller’s inputs & outputs.
:$51,1*


8EXPERT 64EU rev.03
EXPERT 64EU
MAIN FEATURES OF THE CONTROLLER:
VERY LARGE LCD DISPLAY
A large LCD screen provides an efficient interface for displaying, monitoring and
adjusting the parameters.
3 CONTROLLER PROGRAMS
The controller allows to set 3 different programs to control the room temperature. It is
thus possible to activate a specific program, that uses particular temperature settings,
in accordance with the animal age for instance.
STATUS LEDS
Pilot lights that indicate the status of the controller outputs, allowing the user to
monitor the system’s operation without having to enter the building.
REMOVABLE CONNECTORS
Inputs’ connection is now made easier by removing the connector from the main board.
MINIMUM VENTILATION CYCLE
When ventilation is not required to reduce the room temperature, the fan outputs can
run either continuously or intermittently to reduce the humidity level and supply
oxygen to the room.
SET POINT AND MINIMUM VENTILATION CURVES
The controller can automatically change the room set point and the minimum ventilation
fans’ speed, over a given period of time, in accordance with the animals’ requirements.
PROBE READINGS RECORDED FOR PAST DAYS
Minimum and maximum readings of the static pressure and humidity probes are re-
corded for the current day and for the past 75 days. The minimum and maximum
readings of each individual temperature probe is recorded for the current day and for
the past 7 days.
WATER MONITORING
A pulse input is provided to monitor the water consumption. The daily water con-
sumption is displayed for the current day and for the past 75 days.
ALARM MANAGEMENT
Alarms are provided for high-low temperatures, defective probes and other system
functions.
HUMIDITY COMPENSATION
The minimum ventilation fans’ speed can be automatically adjusted depending on the
humidity level in the room. Mist units can be activated whenever the humidity level in

9
EXPERT 64EU rev.03
EXPERT 64EU
the house is too low or can be shut off when it is too high. Finally, the heating
outputs can be activated to compensate for high humidity levels.
EIGHT INDEPENDENT PROBE TEMPERATURE INPUTS
Up to eight inside temperature probes can be connected to the controller in order to
obtain a more accurate reading of the average house temperature and a faster reac-
tion time.
STATIC PRESSURE CONTROL
A static pressure input is provided to control static pressure level by opening and
closing the air inlets.
OUTSIDE TEMPERATURE COMPENSATION
Fan stages are automatically adjusted according to the outside temperature. It en-
sures a better stability in the room temperature.
0-10V OUTPUTS
Four 0-10V outputs can be activated to control additional variable ventilation stage,
heating devices, lights, or chimney dampers.
CONTROL OF THE AIR INLET MOVEMENT
If the controller is used in combination with one or more air inlet modules, the move-
ment of air inlets can be coordinated with the operation of the fans using a potenti-
ometer located on the panel drive. This allows the air inlets to be adjusted correctly,
without the influence of uncontrollable factors such as wind or air from adjoining
rooms
PASSWORD PROTECTION
A password feature is used to restrict access to some of the controller setup functions.
BACKUP BATTERY
A backup battery allows the unit to keep time in case of a power failure.
OVERLOAD AND OVERVOLTAGE PROTECTION
Resettable fuses are provided at low-voltage inputs and outputs of the controller to
protect its circuitry in the case of an overload or overvoltage.
COMPUTER CONTROL
The controller can be connected to a computer, thus making it possible to centralize
the management of information and diversify control strategies.
TEST MODE
This mode allows you to simulate temperature changes and verify the performances
of your controller.

10 EXPERT 64EU rev.03
2. MOUNTING INSTRUCTIONS
2.1 Installing the Controller on the Wall
Fasten the four metal brackets on the mounting holes located behind the controller
using the four screws included with the controller. Mount the enclosure on the wall
using four other screws. Be sure the electrical knockouts are at the bottom of the
enclosure in order to prevent water from entering the controller. The enclosure must
be mounted in a location that will allow the cover to be completely opened right up
against the wall.
2.2 Connections
Note that the input connectors are now removable. This
makes it easier to connect the different elements to the
terminals.
2.2.1 Controller’s Main Wiring
Refer to the wiring diagram enclosed with this user's manual to connect the control-
ler. Use the electrical knockouts provided at the bottom of the enclosure. Do not
make additional holes in the enclosure, particularly on the side of the enclosure when
using a computer communication module.
ALL WIRING MUST BE DONE BY AN AUTHORIZED ELECTRICIAN
AND MUST COMPLY WITH APPLICABLE CODES, LAWS AND
REGULATIONS. MAKE SURE POWER IS OFF BEFORE DOING ANY
WIRING TO AVOID ELECTRICAL SHOCKS AND EQUIPMENT DAM-
AGE.
2.2.2 Probe Inputs
Probes operate at low voltage and are isolated from the supply. Make sure that probe
cables remain isolated from all high voltage sources. In particular, do not route the
probe cables through the same electrical knockout as other cables. Do not connect
the shield from the probe cable to a terminal or a ground.
:$51,1*
