Curt Group ARIES AL234046 User manual

PAGE 1 • AL234046-INS-RD• 877.287.8634 • NEED ASSISTANCE? • ARIESAUTOMOTIVE.COM
Product Image
Level of Difficulty
Easy
Parts List
1Driver / left side bar
1Passenger / right side bar
4Mounting bracket, universal
1Passenger / right,
front upper bracket
1Passenger / right,
front lower bracket
10 Clip nut, M8
22 Hex bolt, M8
22 Flat washer, M8
22 Lock washer, M8
2Hex bolt, M10
2Flat washer, M10
2Lock washer, M10
Tools Required
Ratchet Socket, 16mm
Wrench, 16mm Socket, 13mm
Level
Scan
for helpful
install tips
Front
Rear
INSTALLATION MANUAL AL234046
Notes and Maintenance
Before you begin installation, read all instructions thoroughly.
Proper tools will improve the quality of installation and reduce the time required.
To protect the product, wax after installing. Regular waxing is recommended
to add a protective layer over the finish. Do not use any type of polish or wax
that may contain abrasives that could damage the finish.
For polished, gloss and other smooth finishes,
polish may be used to clear small scratches and scuffs on the finish.
Mild automotive detergent may be used to clean the product.
Do not use dish detergent, abrasive cleaners, abrasive pads,
wire brushes or other similar products that may damage the finish.
Refer to the table to the left when securing hardware during the
installation process to help prevent damage to the product or vehicle.
Torque Specifications
METRIC
M6 bolt 3 ft.-lbs.
M8 bolt 7 ft.-lbs.
M10 bolt 16 ft.-lbs.
M12 bolt 28 ft.-lbs.
SAE
1/4" bolt 3 ft.-lbs.
5/16" bolt 7 ft.-lbs.
3/8" bolt 16 ft.-lbs.
7/16" bolt 20 ft.-lbs.
1/2" bolt 28 ft.-lbs.
Use above torque setting
unless otherwise noted

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Step 1
Locate the five mounting tabs along
the bottom edge of the vehicle body.
This installation will use the first,
third and fifth mounting tabs.
Step 2
Starting at the front driver side mounting
location, locate the threaded hole
on the inside of the body panel.
Attach a universal mounting bracket
to the body panel using an M8 hex bolt
with a lock and flat washer.
Snug the hardware,
but do not fully tighten
Step 3
Rotate the bottom of the bracket
to the side to expose the hole in
the mounting tab.
Slide an M8 clip-nut over the
mounting tab and rotate the
bracket back into position.
Secure the bracket with a second
M8 hex bolt, lock washer and flat washer.
Snug the hardware,
but do not fully tighten
Step 4
Repeat steps 2 and 3 to install the
second bracket over the third
mounting tab location from step 1.

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Step 5
Locate the fifth mounting tab from
step 1 and remove the rubber plug
from the access hole.
Insert a clip nut through the access hole
and align it over the adjacent small hole.
Secure the top of the bracket with
an M8 hex bolt, lock washer and
flat washer.
Repeat step 3 to secure
the bottom of the bracket.
Step 6
Place the side bar onto the
mounting brackets and align the
mounting points.
Note: If the holes on the side bar to
not match up with the brackets, ensure
all brackets have been installed in the
correct locations and the correct side
bar is being used.
Step 7
Secure the side bar to the brackets
using an M10 hex bolt, lock washer
and flat washer at each
mounting location.
Snug the hardware,
but do not fully tighten.
Step 8
Adjust and level the side bar.
With the side bar in position, it is
recommended to tighten all brackets
to the vehicle first, followed by the side
bar connections.

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Step 10
Repeat steps 5 through 8 on the
passenger side for the remaining
brackets and side bar.
Step 9
Locate the front mounting point on the
passenger side of the vehicle to install
the front two passenger mounting
brackets.
Note: If there is a Def tank you will not
be able to insert the M8 hardware on
front upper bracket.
Place the upper mounting bracket
against the rocker panel. Align the weld
nut on the upper mounting bracket with
the mounting hole in the rocker panel.
Secure the top mounting bracket to the
rocker panel using an M8 hex bolt, M8
lock washer and M8 flat washer.
Align one of the passenger front
lower mounting brackets with the
upper mounting bracket. Secure the
two mounting brackets together using
an M10 hex bolt, M10 lock washer
and M10 flat washer.
Torque all M10 hardware to 31.6 ft-lbs.
Repeat this process to install the
second passenger mounting bracket.
Snug the hardware,
but do not fully tighten.
Rear
Front
M8 hardware is not
used with DEF tank
Step 11
With the side bars installed, periodic
inspections should be performed to ensure
all mounting hardware remains tight.
Congratulations on the installation of
your new ARIES 4" Big Step™side bars.
To protect your investment, see the
'Notes and Maintenance' section on
the first page of this instruction manual.