CYBEX 12120-999-4 L User manual

VR3®Calf
Owner’s Manual
Strength Systems
Part Number 12120-999-4 L
www.cybexintl.com

Cybex® and the Cybex logo are registered trademarks of Cybex International, Inc.
VR3®and its mark are registered trademarks of Cybex International, Inc.
DISCLAIMER: Cybex International, Inc., makes no representations or warranties regarding the contents of this manual. We reserve the right to revise
this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such revisions or
changes.
© Copyright 2013, Cybex International, Inc. All rights reserved. Printed in the United States of America.
10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX [phone] www.cybexintl.com • 12120-999-4 L • May 2013
Table of Contents
Safety
Safety Guidelines and Practices ...............3
Anchoring Equipment .......................3
Facility Safety Precautions ...................3
User Safety Precautions . . . . . . . . . . . . . . . . . . . . . 4
Warnings and Cautions ......................6
Label Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Assembly
Machine Specications . . . . . . . . . . . . . . . . . . . . . . 8
Choosing and Preparing a Site ................8
Tools Required ............................9
Assembly Procedure ........................9
Exercise
Intended Use.............................14
Instructions ..............................14
Maintenance
Warnings ................................15
Daily Procedures..........................15
Weekly Procedures ........................17
Yearly Procedures .........................20
Cable Adjustment .........................21
Belt Adjustment ...........................22
Customer Service
Product Registration .......................23
Contacting Service ........................23
Ordering Parts............................23
Return Material Authorization (RMA)...........24
Damaged Parts ...........................24

Cybex Owner’s Manual
3
Safety
Safety Guidelines and Practices
Read the Owner’s Manual carefully before assembling, servicing, or using the equipment.
Owner must comply with all safety guidelines in this manual. It is also the owner’s responsibility to
instruct users on the safe and proper operation of the equipment and to properly display any and
all warning labels and instructional placards. All users should read these labels and placards before
using equipment.
WARNING Death or serious injury could occur if the
following safety precautions and instructions are
not followed.
Anchoring Equipment
• Owner should not allow equipment to be used until it is properly anchored
as described below.
• To maximize stability and eliminate rocking, tipping, or falling over,
equipment must be anchored to a solid, level surface, utilizing all
anchoring holes provided.
• Fasteners must have a minimum of 500 lbs. tensile capacity. Cybex
recommends .3/8” grade 2 bolts or better. A minimum pull force of
220 lbs/100 kgs is required for each anchor position.
• If leg frames do not contact surface, DO NOT pull down with anchors.
Shim any leg or frame not in contact with surface using at washers.
• Due to the wide variation of ooring on which machines may be anchored
or installed, consult with a qualied and licensed contractor to ensure
proper anchoring and installation.
Facility Safety Precautions
Do not allow anyone, including trainers, to use equipment in a manner other than that shown on the
warning labels and instructional placards located on every machine.
Do not install equipment on an uneven surface. The solid, level surface should not deviate more than
1/8” over a 10’ distance or as dened and required by local building and architectural codes.

Cybex Owner’s Manual
4
It is the responsibility of the facility owner/owner of the equipment to ensure that there is appropriate
clearance around each machine to allow for safe use and passage.
In compliance with the ADA (American Disabilities Act) there must be clear floor space of at least
30 by 48 inches and be served by an accessible route for at least one of each type of exercise
equipment. If the clear space is enclosed on three sides (e.g., by walls or the equipment itself), the
clear space must be 36 by 48 inches.
All other machines must have a clear floor space of 23” for all access point on the machine, unless
shown in the Owner’s Manual.
The dimensions stated in the assembly instructions of this manual include the maximum foot print (in
use) dimensions.
All equipment should be used in a supervised, access-controlled area.
Do not allow equipment to be used by children 12 and under. Supervise disabled and children 13 and
older.
The owner should ensure that regular inspection and maintenance checks as detailed in this manual
are performed. Keep a log of all maintenance and repair activities.
Each day before use, the owner should inspect the equipment. If there are any loose or worn
components such as belts, cables, grips, pulleys, or any missing, damaged labels, or placards, the
owner should x any deciencies before they allow the equipment to be used.
Use only Cybex components to maintain and repair the equipment.
Display the Facility Safety Sign so it is visible and prominent.
User Safety Precautions
Owners must instruct users to DO the following:
• Follow all warning labels and instructional placards when using equipment.
• Insert weight pin completely before using selectorized equipment.
• Consult a physician prior to commencing an exercise program. If at any time during exercise you
feel faint, dizzy or experience pain, stop and consult your physician.
• Use a spotter for Free Weight equipment.
Owners must instruct users to NOT DO the following:
• DO NOT pin weights on selectorized equipment in an elevated position or use the machine if
found in this position.
• DO NOT increase weight resistance on equipment by any means other than those provided by
Cybex.
• DO NOT wear loose or dangling clothing or jewelry while using equipment. Stay clear of moving
parts.

Cybex Owner’s Manual
5
• DO NOT lean or pull on machine
• DO NOT use machine for support during stretching.
• DO NOT attach resistance straps, ropes or other means to equipment, except those provided by
the manufacturer for intended use on the equipment.
• DO NOT exceed the maximum specied user weight.
• DO NOT use if equipment appears damaged or inoperable upon inspection.
• DO NOT use if guards are missing or damaged.
• DO NOT remove any labeling from equipment.

6
Cybex Owner’s Manual
Warnings and Cautions
Warning decals indicate a potentially hazardous situation that could result in death or serious injury if
the precautions are not observed.
Caution decals indicate a potentially hazardous situation that could result in minor or moderate injury
if the precautions are not observed.
The diagram following the decals show where each decal is located.
DECAL, WARNING ENGLISH
DE000001 -
NOTE: See Engineering Drawing DE000001-X
125
1:1
OWATONNA
MFG. APPR.
TECH. PUBS. APPR. DATE
DATE
REV.
DWG. NO.
SCALE
SIZE
CHECKED BY
DWG. BY
TITLE:
FINISH:
MATERIAL:
B
SHEET
OF
EXCEPT AS NOTED
GENERAL
TOLERANCES:
2 DECIMALS ± .03
3 DECIMALS ± .015
ANGLES ± 1°
FEATURES SHOWN
PERPENDICULAR OR
PARALLEL SHALL BE
SO WITHIN ± 1°
REMOVE ALL BURRS
BREAK SHARP EDGES
.005/.010 R
SURFACE FINISH
INDICATED PER
ANSI B46.1-1985
GENERAL
MACHINING
DIMENSIONS
IN INCHES
DATE
DATE
REMOVE CARBURIZATION
AND SCALE FROM LASER
AND PLASMA CUT EDGES
ALL MATERIAL MUST COMPLY TO
EUROPEAN UNION DIRECTIVE
2002/95/EC RoHS (RESTRICTION
OF HAZARDOUS SUBSTANCES)
11
DECAL, CAUTION ENGLISH
DE000005 -
NOTE: See Engineering Drawing DE000005-X
125
1:1
OWATONNA
MFG. APPR.
TECH. PUBS. APPR. DATE
DATE
REV.
DWG. NO.
SCALE
SIZE
CHECKED BY
DWG. BY
TITLE:
FINISH:
MATERIAL:
B
SHEET
OF
EXCEPT AS NOTED
GENERAL
TOLERANCES:
2 DECIMALS ± .03
3 DECIMALS ± .015
ANGLES ± 1°
FEATURES SHOWN
PERPENDICULAR OR
PARALLEL SHALL BE
SO WITHIN ± 1°
REMOVE ALL BURRS
BREAK SHARP EDGES
.005/.010 R
SURFACE FINISH
INDICATED PER
ANSI B46.1-1985
GENERAL
MACHINING
DIMENSIONS
IN INCHES
DATE
DATE
REMOVE CARBURIZATION
AND SCALE FROM LASER
AND PLASMA CUT EDGES
ALL MATERIAL MUST COMPLY TO
EUROPEAN UNION DIRECTIVE
2002/95/EC RoHS (RESTRICTION
OF HAZARDOUS SUBSTANCES)
11
125
1:1
OWATONNA
MFG. APPR.
TECH. PUBS. APPR. DATE
DATE
REV.
DWG. NO.
SCALE
SIZE
CHECKED BY
DWG. BY
TITLE:
FINISH:
MATERIAL:
B
SHEET
OF
EXCEPT AS NOTED
GENERAL
TOLERANCES:
2 DECIMALS ± .03
3 DECIMALS ± .015
ANGLES ± 1°
FEATURES SHOWN
PERPENDICULAR OR
PARALLEL SHALL BE
SO WITHIN ± 1°
REMOVE ALL BURRS
BREAK SHARP EDGES
.005/.010 R
SURFACE FINISH
INDICATED PER
ANSI B46.1-1985
GENERAL
MACHINING
DIMENSIONS
IN INCHES
DATE
DATE
REMOVE CARBURIZATION
AND SCALE FROM LASER
AND PLASMA CUT EDGES
ALL MATERIAL MUST COMPLY TO
EUROPEAN UNION DIRECTIVE
2002/95/EC RoHS (RESTRICTION
OF HAZARDOUS SUBSTANCES)
NOTE: Refer to Engineering Drawing 4510-321-X FOR SPECIFICATIONS
4510-321-4 B
08-28-06
BB
JKW 8/28/06
DECAL, CAUTION ENGLISH

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Cybex Owner’s Manual
Label Placement
DE000001-X
4510-321-X
DE000005-X

Cybex Owner’s Manual
8
Assembly
Machine Specifications
Total Weight and Size VR3 Standing Calf 12120 Standard Stack
Weight Machine Dimensions at Rest Machine Dimensions in Use
590 Lbs 49” L x 37” W x 77” H Same
268 Kg 124 cm L x 94 cm W x 196 cm H Same
Total Weight and Size VR3 Standing Calf 12120 Heavy Stack
Weight Machine Dimensions at Rest Machine Dimensions in Use
690 Lbs 49” L x 37” W x 77” H Same
314 Kg 124 cm L x 94 cm W x 196 cm H Same
Maximum User Weight Maximum Training Weight
300 lbs/135 kg 305 lbs/138 kg
Choosing and Preparing a Site
Before assembling the unit, verify the chosen site meets the following criteria:
• Area is well lit and well ventilated.
• Surface is structurally sound and properly leveled.
• Free area for access to unit and emergency dismount. Minimum clearance is 23.6 inches
(0.6 meters).
• Adjacent units may share the free area.
It is the responsibility of the facility owner/owner of the equipment to ensure that there is appropriate
clearance around each machine to allow for safe use and passage.

Cybex Owner’s Manual
9
In compliance with the ADA (American Disabilities Act) there must be clear floor space of at least
30 by 48 inches and be served by an accessible route for at least one of each type of exercise
equipment. If the clear space is enclosed on three sides (e.g., by walls or the equipment itself), the
clear space must be 36 by 48 inches.
All other machines must have a clear floor space of 23” for all access point on the machine, unless
shown in the Owner’s Manual.
The dimensions stated in the assembly instructions of this manual include the maximum foot print (in
use) dimensions.
• Area is not in the vicinity of high humidity, such as in the vicinity of a steam room, sauna, indoor
pool or outdoors. This unit is designed to function normally in an environment with a relative
humidity range of 30% to 75%.
Exposure to extensive water vapor, chlorine and/or bromine could adversely affect the electronics as
well as other parts of the unit.
• Area maintains an ambient temperature range of 50° F (10° C) to 104° F (40° C) degrees.
Tools Required
• 7/32” Allen wrench
• 1/8” Allen wrench
• Medium weight automotive engine oil
• Torque wrench
• 3/4” Wrench
Assembly Procedure
Two people will be required for this procedure.
Read and understand all instructions thoroughly before assembling this unit. Check all items
carefully. If there is damage, see the Customer Service section of this manual for proper procedure to
return, replace, or reorder parts.
Verify parts list shown below
Qty Part Number Description Diagram
5 12090-322 Foot Pad
1 12000-560 Decal, Weight Plate (30-290)

Cybex Owner’s Manual
10
Qty Part Number Description Diagram
1 12000-561 Decal, Weight Plate
(310-490)
14 4000C101 Weight Stack Plate (Standard)
96
38
WEIGHT PLATE DETAIL
LIGHT STACK 13000-032
STANDARD STACK
96B
38
100
98
99
97
96A
14 plates 4700c070
?A ?B
?
9 plates 4700c073
LIGHT STACK 13000-030
STANDARD STACK 13000-034
WEIGHT PLATE DETAIL
LIGHT STACK 13000-032
STANDARD STACK
STANDARD STACK 13000-035
STANDARD STACK 13000-035
19 4000C101 Weight Stack Plate (Heavy)
96
38
WEIGHT PLATE DETAIL
LIGHT STACK 13000-032
STANDARD STACK
96B
38
100
98
99
97
96A
14 plates 4700c070
?A ?B
?
9 plates 4700c073
LIGHT STACK 13000-030
STANDARD STACK 13000-034
WEIGHT PLATE DETAIL
LIGHT STACK 13000-032
STANDARD STACK
STANDARD STACK 13000-035
STANDARD STACK 13000-035
Move to desired location
If Then
If machine can be
moved without
adding or removing
weight stacks.
Two people will be required for this procedure
1. Move to desired location.
2. Remove the four shipping cones using a 3/4” socket or wrench.
3. Attach foot pads to each foot of frame.
If Then
If machine needs
weight stacks
removed before
moving to desired
location.
Two people will be required for this procedure
1. Do not remove middle BHSCS securing shroud to bottom bracket
2. Remove the two Button Head Socket Cap Screws (BHSCS)
securing the bottom bracket to the frame sing a 1/8” Allen wrench.
3. Remove the remaining BHSCS securing the back shroud to the
frame.
4. After the nal BHSCS is removed shroud will slide down to the
oor with bottom bracket attached.
5. Slide shroud out of machine.
6. Slide spring loaded top guide rod cap down guide rod until cap is
clear of frame.

Cybex Owner’s Manual
11
If Then
If machine needs
weight stacks
removed before
moving to desired
location.
7. Slowly release grasp of guide rod cap.
8. Guide rod cap contains a compression spring that will y if grasp
is not released slowly.
9. Remove guide rod cap and spring and set aside.
10. Repeat above steps for opposite guide rod.
11. Lean guide rods slightly outward, away from machine to clear
pulley. DO NOT put excessive pressure on guide rods, it will
damage rod caps
12. Slide top weight up and out of the machine and set aside.
Move to machine to the desired location
1. Remove the four shipping cones using a 3/4” socket or wrench.
2. Attach foot pads to each foot of frame.
Securelyanchormachinetotheoor
Cybex strongly recommends to maximize stability, equipment must be secured to a solid level
surface.
WARNING: Anchoring equipment:
• Cybex is not responsible for the actual anchoring of equipment. Consult with a
professional contractor.
• Use fasteners having a minimum of 500 lbs. tensile capacity (3/8’’ grade 2 bolts or
better).
• If legs/frame does not contact surface, DO NOT pull down with anchors. Shim
any leg or frame not in contact with surface using at washers.
Install weight plates
1. Install individual weight plates one at at time.
2. Position each weight plate so wide edges of bushings face upward and narrow edges of
bushings face downward.
CORRECT
Wide bushing
edge faces upward
The narrow bushing edge
must face downward.
WRONG

Cybex Owner’s Manual
12
3. Install lifting post.
4. Place springs and guide rod caps on guide rods.
5. Compress guide rod caps and align guide rod caps with weight frame holes and secure in
place.
6. Guide rod caps must snap or lock into weight frame holes.
Belt routing
1. Verify belt is routed through top of pulley bracket and then route end of belt down to the top
weight.
2. Lift top weight and verify that the position of the belt clamp (on the top weight) is aligned
properly with the top pulley bracket.
3. Slide belt through slot in belt clamp.
4. Verify belt and insert are installed properly. Do not install the insert backwards.
Correct belt routing Wrong belt routing
Stem
Insert
Stem
Belt
Insert
Belt
5. Pull belt tight and secure belt to clamp with the two set screws.
6. Torque set screws 300-350 lb-in.
7. Place weight stack pin in each plate to verify proper installation.
8. Simulate normal operation by lifting top weight up and down with out selecting any
resistance.
9. Place weight stack pin in each plate to verify proper installation.
10. Lift top weight up and down simulating normal operation (without selecting any resistance).
11. Verify that the belt is moving smoothly and is routed straight from the top pulley bracket to the
the weight belt clamp.
12. Turn the Increment Weight Adjusting Knob to select 0 lbs or 0 kg.

Cybex Owner’s Manual
13
Install back shroud
1. Place shroud into position.
2. Starting at the bottom replace the two BHSCS to secure bottom support bracket to
the shroud.
3. Install but do not tighten remaining BHSCS securing shroud.
4. Tighten all BHSCS.
Install weight plate decals
1. Peel off back side of decal making sure that the decals remain attached to the front
sticker.
Front
Back
2. Insert a guide pin through each hole of the template. A guide pin can be anything that
ts through the weight stack hole, such as a weight stack selector pin.
3. Align decal and rub it onto weight plates.
4. Remove front side, leaving decals adhering to weight plates.
180 81.0
144.0
135.0
126.0
117.0
108.0
200
99.0
90.0
300
280
260
240
220
320
340 153.0
180.0
360
171.0
162.0
400
380
20 9.0
72.0
63.0
54.0
45.0
36.0
40 18.0
140
120
100
80
60
160
180 81.0
144.0
135.0
126.0
117.0
108.0
200
99.0
90.0
300
280
260
240
220
320
340 153.0
180.0
360
171.0
162.0
400
380
20 9.0
72.0
63.0
54.0
45.0
36.0
40
27.0
18.0
140
120
100
80
60
160
1
2
10
11
8
9
7
5
4
12
14
13
15
16
17
18
19
20
3
6
Guide Rod
Weight Stack
Pounds Kilograms
Verify proper operation

14
Cybex Owner’s Manual
Exercise
Intended Use
The intended commercial use of this machine is to aid exercise and improve general physical tness.
Instructions
Read and understand all instructions and warnings prior to using this machine in the Safety
section of the Owner’s Manual.
All adjustment points on the machine have yellow handles or knobs.
Set Up
1. Position balls of feet on upper foot plate hip-width apart.
2. Adjust shoulder pads for a comfortable stretch of the calf.
Movement
1. Press down through balls of feet rising up on toes.
CAUTION: Use only in manner depicted
To avoid serious injury, use equipment only as describe in placards located on each
machine.
Standing Calf
Motions Developed
Plantar Flexion
Muscles Used
Gastrocnemius, Soleus
START FINISH

15
Cybex Owner’s Manual
Maintenance
All preventive maintenance activities must be performed on a regular basis. Performing routine
preventive maintenance actions can aid in providing safe, trouble-free operation of all Cybex
equipment.
Cybex is not responsible for performing regular inspection and maintenance actions for your
machines. Instruct all personnel in equipment inspection and maintenance actions and also in
accident reporting/recording. Cybex representatives are available to answer any questions that you
may have.
Warnings
Read all warnings in this chapter.
WARNING: For maintenance, service and repair:
• Must be performed by trained service personnel only
• Use only Cybex replacement parts.
Observe the following warnings:
WARNING: Equipment hazard.
To avoid serious injury or death replace worn or damaged components immediately
and keep the equipment out of use until repair is completed.
Daily Procedures
When using strong cleaning agents such as rubbing alcohol or bleach, it is advisable to rst test in an
inconspicuous area. Other cleaning agents may contain harsh or unknown solvents and are subject to
formula changes by the product manufacturer without notice. Should you desire to use other cleaning
agents, carefully try them in an inconspicuous area to determine potential damage to the material.
Never use harsh solvents or cleaners which are intended for industrial applications. To clean stained
or soiled areas, a soft white cloth is recommended. Avoid use of paper towels.
Cleaning products may be harmful/irritating to your skin, eyes, etc. Use protective gloves and eye
protection. Do Not inhale or swallow any cleaning product. Protect surrounding area/clothing from
exposure. Use in well ventilated area. Follow all product manufacturer’s warnings. Cybex and its
vendors cannot be held responsible for damage or injuries resulting from the use or misuse of
cleaning products.

16
Cybex Owner’s Manual
Clean Upholstery
If Then
Light Soiling
1. Prepare a solution of 10% household
liquid soap and warm water.
2. Apply with a soft damp cloth.
3. If necessary, apply a solution of liquid
cleanser with a soft bristle brush.
4. Dampen a clean soft cloth in water and
wipe residue away.
MoreDifcultStains
1. Prepare a solution of 10% household
bleach (sodium hypochlorite) and 90%
water. Dampen a soft white cloth in the
solution.
2. Rub gently on the stained area.
3. Dampen a clean soft cloth in water and
rinse area.
4. If stains are still present, a full strength
household bleach may be used. Allow
bleach to puddle on the affected area
or apply with a bleached-soaked cloth
for approximately 30 minutes. Dampen
a clean soft cloth in water, and rinse
area to remove any remaining bleach
concentration.
MoreDifcultStains(AlternativeMethod)
1. Dampen a soft white cloth with rubbing
alcohol.
2. Gently rub stained area.
3. Dampen a clean soft cloth in water and
rinse area.
Restoring Luster
1. Apply a light coat of furniture wax for 30
seconds.
2. Lightly rub area using a clean white cloth.
Clean Frames
Wipe down all frames using a mild solution of warm water and car wash soap. Be sure to dry
thoroughly. AVOID acid or chlorine based cleaners and also cleaners containing abrasives as these
could scratch or damage the equipment.
Clean Chrome
Clean chrome tubes, rst using chrome polish and then using a car wax seal. Neutral cleaners with a
pH between 5.5 and 8.5 are recommended. Be sure to dry thoroughly. AVOID acid or chlorine based
cleaners and also cleaners containing abrasives as these could scratch or damage the equipment.

17
Cybex Owner’s Manual
Guidelines for cleaning front panel:
Use clean soft cloths or sponges for application of cleaners and again for washing and rinsing. Follow
up each application with warm water rinse.
• DO NOT use abrasives or high alkaline cleaners.
• DO NOT leave cleaners on for long periods, wash immediately.
• DO NOT apply cleaners in direct sunlight or at elevated temperatures.
• DO NOT use scrapers, squeegees, or razors.
• DO NOT clean with gasoline.
Compatible Cleaners and Detergents:
• Formula 409
• Top Job
• Joy
• Palmolive
• Windex with Ammonia D
To Minimize Fine or Hairline Scratches:
Mild automotive polish applied and removed with a soft clean cloth will help ll scratches.
Suggested Polishes:
• Johnson Paste Wax
• Mirror Glaze #10 Plastic Polish (by Mirror Bright Polish Co.)
• Novus Plastics Polish #1, #2 (By Novus Inc.)
Weekly Procedures
Inspect All Nuts and Bolts
Tighten all loose nuts and bolts as required.

18
Cybex Owner’s Manual
WARNING: Equipment hazard.
To avoid serious injury or death replace worn or damaged components immediately
and keep the equipment out of use until repair is completed.
Inspect cables and belts
Inspect all cables and belts for wear or damage and proper tension. When inspecting cables and
belts, run ngers on the cable or belt, paying particular attention to bends in cables and attachment
points. The following conditions may indicate a worn cable:
Cables
Condition of Cable Diagram
A tear or crack in the cable sheath
that exposes the cable
A kink in the cable
A curled sheath
Necking - A stretched cable sheath

19
Cybex Owner’s Manual
Belts
Condition of Belt 3D View 3D or Side View
Peeling of the belt’s skin.
Wave in belt
Belt is necked down (narrow section)
Replace belt if any
section is over 1/32”
(.03) narrower than the
rest of belt
Examine edge of belt (both sides).
Replace belt if any section is
narrower than the rest.
Cracks or splits
One or more strands of kevlar is
hanging out, or if there is a signicant
amount of frayed kevlar.

20
Cybex Owner’s Manual
CAUTION: Worn handles
• Do not use handles if less then 1/8” of material remains on edge.
• Replace all worn handles immediately.
Inspect bars and handles for wear, paying particular attention to tab area connection points.
Attachment
Hole
Replace bar if less
than 1/8” of material
remains to the edge.
Inspection Action
Inspect bars and handles for wear, paying
particular attention to tab area connection points. Replace all worn handles immediately.
Inspect snap links for proper latching (indicates
wear). Replace all loose or worn grips immediately.
Inspect all labeling for readability, including
instructional placards, warning and caution
decals.
Replace all worn labeling immediately.
Inspect all weight stacks for proper alignment
and operation.
Correct all improper alignment and operation
issues immediately.
Inspect guide rods for lubrication.
Wipe Weight Stack Guide Rods clean over entire
length. Lubricate with a light coat of medium
weight automotive engine oil.
Yearly Procedures
Replace all cables and belts annually