CYBEX Big Iron 19041 User manual

Big Iron 19041/19051 Power Rack
Owner's Manual
Strength Systems
Part Number 19041-999-4 C
www.cybexintl.com

Table of Contents
Safety
Safety Guidelines and Practices.......................................................................3
Anchoring Equipment.......................................................................................3
Facility Safety Precautions...............................................................................3
User Safety Precautions...................................................................................4
Warnings and Cautions....................................................................................5
Label Placement...............................................................................................6
Assembly
Machine Specifications.....................................................................................7
Choosing and Preparing a Site.........................................................................7
Environment.....................................................................................................8
Tools Required..................................................................................................8
Assembly Procedure........................................................................................8
Exercise
Intended Use..................................................................................................13
Instructions.....................................................................................................13
Maintenance
Warnings.........................................................................................................14
Daily Procedures............................................................................................14
Weekly Procedures........................................................................................16
Yearly Procedures..........................................................................................16
Customer Service
Product Registration.......................................................................................17
Contacting Service.........................................................................................17
Ordering Parts................................................................................................17
Return Material Authorization (RMA)..............................................................18
Damaged Parts...............................................................................................18
Cybex®and the Cybex logo are registered trademarks of Cybex International, Inc.
DISCLAIMER: Cybex International, Inc. makes no representations or warranties regarding the contents of this manual. We reserve the right to
revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such
revisions or changes.
©Copyright 2013, Cybex International, Inc.
10 Trotter Drive, Medway, MA 02053 • 888-462-9239 • 508-533-4300 • FAX [phone]
www.cybexintl.com • 19041-999-4 C • December 2014
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Big Iron 19041/19051 Power Rack Part Number 19041-999-4 C

Safety
Safety Guidelines and Practices
Read the Owner’s Manual carefully before assembling, servicing, or using the equipment. Owner
must comply with all safety guidelines in this manual. It is also the owner’s responsibility to instruct
users on the safe and proper operation of the equipment and to properly display any and all
warning labels and instructional placards. All users should read these labels and placards before
using equipment.
Serious injury or death could occur if the following safety precautions and
instructions are not followed.
Anchoring Equipment
Owner should not allow equipment to be used until it is properly anchored as described below.
Anchoring equipment:
• To maximize stability and eliminate rocking, tipping, or falling over,
equipment must be anchored to a solid, level surface, utilizing all anchoring
holes provided.
• Fasteners must have a minimum of 500 lbs. tensile capacity. Cybex
recommends .3/8” grade 2 bolts or better. A minimum pull force of 220
lbs/100 kgs is required for each anchor position.
• If leg frames do not contact surface, DO NOT pull down with anchors. Shim
any leg or frame not in contact with surface using flat washers.
• Due to the wide variation of flooring on which machines may be anchored
or installed, consult with a qualified and licensed contractor to ensure proper
anchoring and installation.
Facility Safety Precautions
Do not allow anyone, including trainers, to use equipment in a manner other than that shown on the
warning labels and instructional placards located on every machine.
Do not install equipment on an uneven surface. The solid, level surface should not deviate more than
1/8” over a 10’ distance or as defined and required by local building and architectural codes.
It is the responsibility of the facility owner/owner of the equipment to ensure that there is appropriate
clearance around each machine to allow for safe use and passage.
In compliance with the ADA (American Disabilities Act) there must be clear floor space of at least 30 by
48 inches and be served by an accessible route for at least one of each type of exercise equipment. If
the clear space is enclosed on three sides (e.g., by walls or the equipment itself), the clear space must
be 36 by 48 inches.
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Big Iron 19041/19051 Power Rack Part Number 19041-999-4 C

All other machines must have a clear floor space of 23” for all access point on the machine, unless
shown in the Owner’s Manual.
The dimensions stated in the assembly instructions of this manual include the maximum foot print (in
use) dimensions.
All equipment should be used in a supervised, access-controlled area.
Do not allow equipment to be used by children 12 and under. Supervise disabled and children 13 and
older.
The owner should ensure that regular inspection and maintenance checks as detailed in this manual
are performed. Keep a log of all maintenance and repair activities.
Each day before use, the owner should inspect the equipment. If there are any loose or worn components
such as belts, cables, grips, pulleys, or any missing, damaged labels, or placards, the owner should fix
any deficiencies before they allow the equipment to be used.
Use only Cybex components to maintain and repair the equipment.
Display the Facility Safety Sign so it is visible and prominent.
User Safety Precautions
Owners must instruct users to DO the following:
• Follow all warning labels and instructional placards when using equipment.
• Insert weight pin completely before using selectorized equipment.
• Consult a physician prior to commencing an exercise program. If at any time during exercise you feel
faint, dizzy or experience pain, stop and consult your physician.
• Use a spotter for Free Weight equipment.
Owners must instruct users to NOT DO the following:
•DO NOT pin weights on selectorized equipment in an elevated position or use the machine if found
in this position
•DO NOT increase weight resistance on equipment by any means other than those provided by Cybex.
•DO NOT wear loose or dangling clothing or jewelry while using equipment. Stay clear of moving parts.
•DO NOT lean or pull on machine
•DO NOT use machine for support during stretching.
•DO NOT attach resistance straps, ropes or other means to equipment, except those provided by the
manufacturer for intended use on the equipment.
•DO NOT exceed the maximum specified user weight.
•DO NOT use if equipment appears damaged or inoperable upon inspection
•DO NOT use if guards are missing or damaged.
•DO NOT remove any labeling from equipment.
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Big Iron 19041/19051 Power Rack Part Number 19041-999-4 C

Warnings and Cautions
Warning labels indicate a potentially hazardous situation that could result in serious injury or death if
the precautions are not observed.
Caution labels indicate a potentially hazardous situation that could result in serious injury or damage to
machine if the precautions are not observed.
See Contacting Service to replace any worn or damaged labels.
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Big Iron 19041/19051 Power Rack Part Number 19041-999-4 C

Label Placement
The following diagram shows where each label is located.
QtyDescription
1DE000001-X1
416240-329-X2
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Big Iron 19041/19051 Power Rack Part Number 19041-999-4 C

Assembly
Machine Specifications
Total Weight and Size 19041 Power Rack
Machine Dimensions at UseMachine Dimensions at RestWeight
Same74” W × 70” L × 109” H900 Lbs
Same187 cm W × 179 cm L × 277 H409 Kg
Total Weight and Size 19051 Power Rack
Machine Dimensions at UseMachine Dimensions at RestWeight
Same74” W × 70” L × 97.5” H869 Lbs
Same187 cm W × 179 cm L × 248 H394Kg
Maximum Training WeightMaximum User Weight
1000 lbs/453 kg400lbs/180kg
Choosing and Preparing a Site
Before assembling the unit, verify the chosen site meets the following criteria:
• Area is well lit and well ventilated.
• Surface is structurally sound and properly leveled.
•Free area for access to unit and emergency dismount. Minimum clearance is 23.6 inches (0.6 meters).
• Adjacent units may share the free area.
It is the responsibility of the facility owner/owner of the equipment to ensure that there is appropriate
clearance around each machine to allow for safe use and passage.
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Big Iron 19041/19051 Power Rack Part Number 19041-999-4 C

In compliance with the ADA (American Disabilities Act) there must be clear floor space of at least 30 by
48 inches and be served by an accessible route for at least one of each type of exercise equipment. If
the clear space is enclosed on three sides (e.g., by walls or the equipment itself), the clear space must
be 36 by 48 inches.
All other machines must have a clear floor space of 23” for all access point on the machine, unless
shown in the Owner’s Manual.
Environment
Humidity and Static Electricity
The unit is designed to function normally in an environment with a relative humidity range of 30% to
75%. The unit can be shipped and stored in a relative humidity range of 10% to 90%.
Climatic dry air may cause static electricity. During workout, user may experience a shock due to build
up of static electricity on the body and the discharge path of the unit. If static electricity is experienced,
increase humidity to a comfortable level through the use of a humidifier.
Do not install, use or store the unit in an area of high humidity, such as in the vicinity of a steam room,
sauna, indoor pool or outdoors. Exposure to extensive water vapor, chlorine and/or bromine could
adversely affect other parts of the unit.
Temperature
The unit is designed to function normally in an environment with an ambient temperature range of 50°
F (10° C) to 104° F (40° C). The unit can be shipped and stored in an environment with an ambient
temperature range of 32° F (0° C) to 140° F (60° C).
Tools Required
• 9/16” Torque wrench
• 7/16" Wrench
• 9/16" Wrench
• 6’ Step Ladder
Assembly Procedure
Three people will be required for this procedure.
Read and understand all instructions thoroughly before assembling this unit. Check all items
carefully. If there is damage, see the Customer Service section of this manual for proper procedure
to return, replace, or reorder parts.
Serious injury or death can result if the unit is not removed from the pallet
correctly. Use a minimum of three people when preforming this procedure.
Move to desired location
1. Move all shipping packages to desired location.
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Big Iron 19041/19051 Power Rack Part Number 19041-999-4 C

2. Remove items from pallet in the order shown on the following diagram. Carefully handle parts to
prevent damage to paint or frame.
Assemble rack
1. Assemble Rack in area it will be used.
2. Attach Upper Side to both sides.
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Big Iron 19041/19051 Power Rack Part Number 19041-999-4 C

3. Attach Bottom Cross to both sides.
QtyDescription
40Screw .375-16 x .751
2Upper side cross tube2
1Upper cross tube3
1Upper handle bar4
4Insert, black5
1Vertical assembly right side6
1Vertical assembly right side7
1Bottom cross8
4. Using a step ladder, carefully attach Upper Cross to both sides.
5. Using a step ladder, carefully attach Upper Handle Bar to both sides.
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Big Iron 19041/19051 Power Rack Part Number 19041-999-4 C