DÖRR EcoGun Cleaner M User manual

LEADING IN PRODUCTION EFFICIENCY
EcoGun Cleaner M
MCD00011EN
L058709070
Version : 10
Date: 07.09.2017
OPERATING INSTRUCTIONS
www.durr.com

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
2
TRANSLATED FROM THE ORIGINAL MANUAL IN
ITALIAN LANGUAGE
Manufacturer by:
Verind S.p.A. - The DÜRR Group
Via Papa Giovanni XXIII, 25/29
I-20090 Rodano (MI)
Phone [phone]
Fax[phone]
veri[email protected]t
The reproduction, distribution and utilization of this document as well as the communication of
its contents to others without explicit authorization is prohibited. Offenders will be held liable for
the payment of damages.

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
3
TABLE OF CONTENTS
1 Introduction....................................................................................... 05
1.1 How to Use this Document................................................................. 05
1.2 Terminology........................................................................................ 05
1.3 Explanations on the Safety Notes and Symbols................................. 06
2 Technical Data.................................................................................. 08
2.1 Range of Application and Intended Use............................................. 08
2.2 Key Data............................................................................................. 09
2.3 Determination of the Ex Zones........................................................... 10
2.5 Continuing Documents....................................................................... 11
3 Safety12
3.1 Addressees for this Manual................................................................ 12
3.2 Use of Tools in Ex Zones ................................................................... 13
3.3 Basic Information on our Safety Notes............................................... 14
3.4 Troubleshooting Instructions .............................................................. 14
3.5 Special Safety Notes.......................................................................... 14
3.6 Plate data........................................................................................... 16
4 Transport and Storage..................................................................... 17
4.1 Transport............................................................................................ 17
4.2 Storage............................................................................................... 17
5 Design and Function........................................................................ 18
5.1 General Description............................................................................ 18
5.2 Operating system............................................................................... 18
5.3 Design of the Modules........................................................................ 20
6 Assembly instruction....................................................................... 21
6.1 Installation.......................................................................................... 21
6.2 Collecting dirty solvent........................................................................ 22
6.3 Ground connection............................................................................. 23
6.3.1 EcoGun CleanerM........................................................................................ 23
6.3.2 box collecting dirty solvent............................................................................ 23
6.3.3 flammable fluids ........................................................................................... 23
6.4 Pneumatic connections ...................................................................... 24
6.5 Trigger Height Adjustment.................................................................. 25
7 Commissioning................................................................................. 27
7.1 Staring................................................................................................ 27

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
4
8 Operation .......................................................................................... 28
8.1 Diagnosing Faults............................................................................... 30
9 Maintenance...................................................................................... 31
9.1 Table programmed maintenance........................................................ 32
10 Parts List........................................................................................... 34
10.1 stainless steel case assembly............................................................ 34
10.2 pneumatic actuators assembly........................................................... 35
10.3 gun spring holder assembly................................................................ 37
10.4 pneumatic scheme ............................................................................. 38
10.5 accessories ........................................................................................ 39
10.6 attached documents........................................................................... 40
11 Contacts & Hotlines .............................................................................. 41

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
5
1 Introduction
This document is intended for the assembly, operating and maintenance
personnel.
All persons concerned with operation, maintenance and repair must have
read and understood this document – especially the texts marked with the
safety symbol. This document should always be ready to hand for the
personnel.
Complete this document, drawings, parts lists, manuals of the main
components that should be used for more information.
Dürr Systems AG will refuse any liability for damages arising from the non-
observance of the manual!
For questions, please contact either our service or spare parts departments,
or subsidiary of Dürr Systems AG (see chapter 11 “Contacts & Hotline”).
1.1 How to Use this Document
In this manual, you will find information, specifications and warning notes
that are necessary for the operation of assembly, operating and
maintenance
A T T E N T I O N
Read this manual and attached documents attentively respect the specifics contained in
them.
1.2 Terminology
The terms used in this manual are supposed to facilitate the reader the fast
and safe understanding of the text.

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
6
1.3 Explanations on the Safety Notes and Symbols
In this manual, symbols and signal words are used to point out to specific
dangers.
The symbols are complemented by text. The text describes the danger and
points out how to avoid the danger. Further, the necessary precautions are
specified.
The jobs described in this document presuppose that the operator has
understood the entire manual and knows its contents.
It is by no means sufficient to only observe the safety notes.
Dangers to life and limb
The red safety note "Danger" indicates a high risk that will result in death or
a severe injury
D A N G E R
Danger of lethal injuries
The orange safety note "Warning" indicates a medium risk that could result
in death or a severe injury
W A R N I N G
Danger of severe injuries
The yellow safety note "Caution" indicates a low risk that could result in an
insignificant or minor injury
C A U T I O N
Danger of minor injuries

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
7
Dangers for production and operation
If the jobs described in this document are not carried out correctly or
unsuited tools or materials are used, a major breakdown may jeopardize the
entire production and the normal course of operations. Such breakdowns
may be very expensive.
Such dangers are referred to with the blue note "Attention
A T T E N T I O N
Danger of material damage and production interference.

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
8
2 Technical Data
2.1 Range of Application and Intended Use
The EcoGun Cleaner M is an equipment used for ,automatic washing, of
conventional and Electrostatic manual spray guns
When used with a EcoDose 2K system or similar , the EcoGun Cleaner M
operates with a controller to automatically flush manual guns into an
enclosed waste container.
The advantages of using the EcoGun Cleaner M instead of conventional
flushing methods include:
•Reduced solvent use
•Reduced VOC (volatile organic compounds) emissions
•Improved operator safety during flushing
The EcoGun Cleaner M controller flushes the exact amount of solvent
required to clean the system. It reduces VOCs by preventing solvent from
being atomized during the flush cycle
Traditional flushing procedures expose the operator to atomized solvent and
accidental gun discharge.
The EcoGun Cleaner M contains the solvent and prevents accidental gun
triggering with safety interlocks
The interlocks will only allow atomizing air to the gun when the gun is out of
the EcoGun Cleaner M and the door of the box is closed.
If a switch fails or if system air is shut off, the atomizing air will be shut off to
the gun.

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
9
2.2 Key Data
Dimensions in mm. :
Product temperature max. 65° C
Air pressure 7 bar max
Ambient temperature da 5°C a 40° C
Transport and storage temperature da 25° C a 60° C
Weight ~ 12 Kg.
Wetted Parts Stainless steel, nylon,
Polyethylene

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
10
2.3 Determination of the Ex Zones and typical installation
Typical Installation of the EcoGun Cleaner M in EcoDose 2K System ,
or similar.
1. electrical panel EcoDose 2K
2. Flow meter
3. Valves colour change
4. Spray gun
5. EcoGun Cleaner M
6. box collecting dirty solvent
A T T E N T I O N
In normal operation, an explosive atmosphere is only present inside the spray booth.

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
11
2.4 Continuing Documents
A T T E N T I O N
Addition to respect the safety instructions in this manual, for the transport operations -
installation - normal functioning -
maintenance , also refer to the instructions contained
in the manuals of the equipment connected to the EcoGun Cleaner M .
For example:
•Conventional and Electrostatic manual spray guns
•EcoDose2K or similar.

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
12
3 Safety
3.1 Addressees for this Manual
In this manual, it is presupposed that only authorized, experienced
personnel will work in the installation, conduction and
The jobs described in this manual may only be carried out by personnel who:
- are sufficiently qualified [1] for the jobs to be carried out,
- are especially trained [2] for the jobs to be carried out,
- are informed about the possible dangers
- know the valid safety regulations.
The installation, maintenance and repair of the EcoGun Cleaner M may only
be carried out by experienced personnel [3]. An adequate advanced training
or qualification of the personnel is to be carried out regularly.
[1] In the sense of authorized, experienced and suited
[2] In the sense of trained and experienced
[3] Qualification of operated personnel for jobs in explosive areas:
•understanding of the general principles of explosion protection;
•understanding of the general principles of the types of protection and the
designation of the protective devices
•broad understanding of the requirements for the inspection,
maintenance and repair in potentially explosive areas according to IEC
60079 -17;
If a precise assignment of responsibilities is necessary, this operating
manual distinguishes between:
-customer (management, works manager, installation manager or
comparable function in the enterprise)
-operator (installation operators, maintenance personnel,
programmers, fitters and cleaners or comparable functions in the
enterprise)

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
13
The customer must ensure that the tasks and responsibilities to be
assumed by the operator have been clearly defined.
The customer must ensure that every operator has been informed and
instructed about all dangers. The customer must provide the operator with
the necessary protective equipment. Each operator must have been
informed and instructed about safety functions and safety equipment.
The operator may only carry out the installation, commissioning,
maintenance, repair and cleaning jobs expressly described in this operating
manual. Work that is not described in this manual may only be carried out
by the manufacturer. For all maintenance, repair and cleaning jobs, observe
the industrial safety rules applicable at the place of the installation
3.2 Use of Tools in Ex Zones
The spraybooth is classified once into ex zones according to DIN EN 12215.
The ex zones are defined once and are valid independent of the installation's
operating condition. Even a spraybooth into which no inflammable medium is
brought and that is sufficiently ventilated is still ex zone.
According to DIN EN 50176, only accessories meeting the requirements of
EN 60079-0 and/or EN13463-1 may be used in an ex zone.
DIN EN 12215 always requires a technical ventilation for the spray booth.
In spraybooths with fresh air operation, a sufficient ventilation is ensured
after a 3- to 10-fold air exchange. As a rule, the spraybooth is sufficiently
ventilated after 5 minutes. In recirculating air installations, a ventilating time
of 30 minutes [4] is necessary to achieve a sufficient ventilation, depending
on the mixture ratio of recirculating air to fresh air.
The use of not classified tools in the sense of explosion protection in
hazardous areas is the customer's exclusive responsibility.
- The customer has to carry out a risk assessment for every
operation performed , to document these and to prepare an
operating manual resulting from that.
- The customer has to ensure that all operators carrying out the
respective jobs know and observe these measures.
[4] This value is dependent on the design and settings and must always be
determined with the system-specific parameters

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
14
3.3 Basic Information on our Safety Notes
A T T E N T I O N
The general dangers in the installation of EcoGun Cleaner M
are not expressly referred
to in this manual. The personnel must be informed by the customer and correspondingly
trained concerning these dangers.
Also observe the information in chapter 2.4 "Continuing Documentation".
In this operating manual, you will only find the safety notes that are directly
associated with the product described in this manual.
For the jobs described in this operating manual, it is an indispensable
requirement that the user of this operating manual knows and observes the
further installation documentation and their safety notes.
In addition, the user of this manual must pay attention to and observe the
legal safety regulations valid in the place of operation.
The meaning of the symbols used in our operating manuals is explained in
chapter 1 "Introduction".
3.4 Troubleshooting Instructions
Repairs may only be carried out by personnel that are particular trained for
that.
Faults, their cause and elimination have to be recorded correspondingly.
3.5 Special Safety Notes
Before performing maintenance and repair you must ensure that no residual
pressure (air and product) is present in EcoGun Cleaner M
W A R N I N G
Danger due to spurting out material!
Potential chemical burns of the skin by material spurting from defective paint hoses.
Check paint hoses regularly. Reduce any potentially pending pressures before working
at paint and air hoses.

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
15
D A N G E R
FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD
The operator and all the people who have access to the spraying must be properly
grounded

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
16
3.6 Plate data

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
17
4 Transport and Storage
A T T E N T I O N
The following operations can be performed only by adequately trained personnel. See
chap. 3 of this manual.
C A U T I O N
Wear personal protection outfit
Always wear the following protection outfit during the assembly
C A U T I O N
Danger of minor injuries
4.1 Transport
The EcoGun Cleaner M It is packed and shipped in a cardboard box
4.2 Storage
Environmental conditions in the storage place:
- Temperature: 5 °C - 40 °C
- Humidity: 35 % – 90 %

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
18
5 Design and Function
5.1 General Description
The EcoGun Cleaner M is an equipment used for ,automatic washing, of
conventional and electrostatic manual spray guns
To avoid hazardous concentrations of flammable or toxic fumes, install the
EcoGun Cleaner M in a properly ventilated spray booth.
Locate the EcoGun Cleaner M in an area easily accessible to the operator
and away from the spray or application point.
W A R N I N G
Never operate the EcoGun Cleaner M unless ventilation fans are operating.
D A N G E R
FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD
In case of use with electrostatic guns, to reduce the risk of fire, explosion or electric
shock, follow the instructions given in chapter 3, read the instructions in the manual
electrostatic gun
for additional warnings and instructions on the safe use of the gun
same. Always deactivate the high voltage before placing the gun in 'EcoGun CleanerM

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
19
5.2 Operating system
The operator places the spray gun in the EcoGun Cleaner M
and closes the cover
The interlock systems of the EcoGun Cleaner M intercept the atomizing air
to the gun to prevent atomization of the solvent when you start washing and
to ensure that, in case of use of electrostatic guns, is disabled the High
Voltage

OperatingManual ©DürrSystemsAG
MCD00011EN
L058709070
EcoGun Cleaner M Compiled : Vicentini
Release 10 Checked : Messina
Date 07.09.2017 Approved : Roncarati
20
5.3 Design of the Modules
1- STAINLESS STEEL CASE ASSEMBLY cod. L058709068
2- PNEUMATIC ACTUATORS ASSEMBLY cod. L058709066
3- GUN SPRING HOLDER ASSEMBLY cod. L058709067
A T T E N T I O N
See parts list chapter 10