Danfoss AKD 5001 User manual

175R0928 MG50R202 REV. 2003-02-24
XREF__BC
NOT LOADED ON RIP
Electronic controls
Catalogue
Refrigeration and Air Conditioning Controls
ADAP-KOOL®
Refrigeration control systems
*MG50R202*
AKD5000

AKD 5000
■Contents
Safety ...................................................................................................................... 3
Safety regulations ..................................................................................................... 4
Warning against unintended start ............................................................................. 4
Quick Setup ......................................................................................................... 6
AKD Lon card .......................................................................................................... 8
Introduction ....................................................................................................... 10
Ordering form AKD 5000 Series - Typecode ........................................................... 11
Technical data .................................................................................................. 12
General technical data ............................................................................................ 12
Electrical data ......................................................................................................... 16
Fuses ..................................................................................................................... 22
Mechanical dimensions .......................................................................................... 23
Installation ......................................................................................................... 25
Mechanical installation ............................................................................................ 25
Electrical installation - EMC precautions ................................................................. 31
Electrical installation, selection of EMC-correct cables ............................................ 33
Electrical installation - earthing of control cables ..................................................... 34
Electrical installation - mains supply ....................................................................... 35
Safety earthing ....................................................................................................... 35
Extra protection (RCD) ............................................................................................ 35
RFI switch .............................................................................................................. 35
Electrical installation - motor cables ....................................................................... 38
Connection of motor .............................................................................................. 38
Direction of motor rotation ...................................................................................... 38
Electrical installation - brake cable ......................................................................... 39
Electrical installation - relay outputs ....................................................................... 39
Electrical installation - bus connection ................................................................... 40
Electrical installation - control cables ...................................................................... 40
Operation of the AKD ................................................................................... 43
Control panel (LCP) ................................................................................................ 43
Control panel - display ............................................................................................ 43
Control panel - LEDs .............................................................................................. 43
Control panel - control keys .................................................................................... 44
Quick Setup ........................................................................................................... 46
Parameter selection ................................................................................................ 46
Menu mode ............................................................................................................ 47
Initialisation to factory setting .................................................................................. 48
Application configuration .......................................................................... 51
Setting of parameters ............................................................................................. 51
Special functions ............................................................................................ 52
Automatic Motor Adaptation, AMA ......................................................................... 52
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AKD 5000
PID for process control ........................................................................................... 54
Quick discharge ..................................................................................................... 55
Flying start .............................................................................................................. 56
Normal/high overload torque control, open loop ..................................................... 57
Programming of Torque limit and stop ................................................................... 58
Programming .................................................................................................... 59
Operation and Display ............................................................................................ 59
Parameters — Load and motor .............................................................................. 65
Parameters — References and limits ...................................................................... 72
Parameters — Inputs and outputs .......................................................................... 77
Parameters — Special functions ............................................................................. 87
Parameters — Serial communication ...................................................................... 93
Parameters — Technical functions and ................................................................... 97
Miscellaneous ................................................................................................ 101
Trouble-shooting .................................................................................................. 101
Display - Status messages ................................................................................... 102
Warnings and alarms ............................................................................................ 104
Warnings .............................................................................................................. 105
MG.50.R3.02 -
2

AKD 5000
Safety
175ZA871.12
AKD 5000 Series
Operating instructions
Software version: 1.6x
These operating instructions can be used for all AKD 5000
Series frequency converters with software version 1.6x.
The software version number can be seen from parameter 624.
MG.50.R3.02 - 3

AKD 5000
The voltage of the frequency converter
is dangerous whenever the equipment
is connected to mains. Incorrect
installation of the motor or the frequency converter
may cause damage to the equipment, serious
personal injury or death.
Consequently, the instructions in this manual,
as well as national and local rules and safety
regulations, must be complied with.
■Safety regulations
1. The frequency converter must be disconnected
from mains if repair work is to be carried out. Check
that the mains supply has been disconnected
and that the necessary time has passed before
removing motor and mains plugs.
2. The [STOP/RESET] key on the control panel of
the frequency converter does not disconnect
the equipment from mains and is thus not to
be used as a safety switch.
3. Correct protective earthing of the equipment
must be established, the user must be protected
against supply voltage, and the motor must be
protected against overload in accordance with
applicable national and local regulations.
4. The earth leakage currents are higher than 3.5 mA.
5. Protection against motor overload is not included
in the factory setting. If this function is desired,
set parameter 128 to data value ETR trip or
data value ETR warning.
Note: The function is initialised at 1.16 x rated
motor current and rated motor frequency. For
the North American market: The ETR functions
provide class 20 motor overload protection
in accordance with NEC.
6. Do not remove the plugs for the motor and main
supply while the frequency converter is connected
to mains. Check that the mains supply has been
disconnected and that the necessary time has
expired before removing motor and mains plugs.
7. Please note that the frequency converter has more
voltage inputs than L1, L2 and L3, when loadsharing
(linking of DC intermediate circuit) and external 24 V
DC have been installed. Check that all voltage inputs
have been disconnected and that the necessary
time has passed before repair work is commenced.
■Warning against unintended start
1. The motor can be brought to a stop by
means of digital commands, bus commands,
references or a local stop, while the frequency
converter is connected to mains.
If personal safety considerations make it necessary
to ensure that no unintended start occurs, these
stop functions are not sufficient.
2. While parameters are being changed, the
motor may start. Consequently, the stop key
[STOP/RESET] must always be activated, following
which data can be modified.
3. A motor that has been stopped may start if faults
occur in the electronics of the frequency converter,
or if a temporary overload or a fault in the supply
mains or the motor connection ceases.
MG.50.R3.02 -
4

AKD 5000
Safety
195NA300.10
Warning:
It can be extremely dangerous to touch the electrical parts
even when the mains supply has been disconnected.
Also ensure that other voltage inputs are disconnected
from load sharing through the DC bus.
Wait at least 4 minutes after the input power has been
removed before servicing the drive.
MG.50.R3.02 - 5

AKD 5000
■Quick Setup
■Introduction to Quick Setup
This Quick Setup will guide you through EMC correct
installation of the frequency converter by connecting
power, motor and control wiring (fig. 1). Start/stop
ofmotoristobedonewiththeswitch.
Fig. 1
■1. Mechanical Installation
AKD 5000 frequency converters allow side-by-side mounting. The necessary cooling demands a free
air passage of 10 cm above and below the frequency converter (5016-5062 380-500 V and 5008-5027
200-240 V must have 20 cm).
Drill all holes by using the measurements stated in the table. Please note the difference in unit voltage. Place
the frequency converter on the wall. Tighten up all four screws.
All the below listed measurements are in mm
AKD type A B C a b
Compact IP 20, 200–240 V (Fig. 4)
5001 - 5003 395 220 160 384 200
5004 - 5006 395 220 200 384 200
5008 560 242 260 540 200
5011 - 5016 700 242 260 680 200
5022 - 5027 800 308 296 780 270
Compact IP 20, 380–500 V (Fig. 4)
5001 - 5005 395 220 160 384 200
5006 - 5011 395 220 200 384 200
5016 - 5022 560 242 260 540 200
5027 - 5032 700 242 260 680 200
Compact IP 54, 200–240 V (Fig. 3)
5001 - 5003 460 282 195 260 258
5004 - 5006 530 282 195 330 258
5008 - 5011 810 350 280 560 326
5016 - 5027 940 400 280 690 375
Compact IP 54, 380–500 V (Fig. 3)
5001 - 5005 460 282 195 260 258
5006 - 5011 530 282 195 330 258
5016 - 5027 810 350 280 560 326
5032 - 5062 940 400 280 690 375
5042 - 5062 800 308 296 780 270
Fig. 2
Fig. 3
Fig. 4
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6

AKD 5000
Quick
Setup
■2. Electrical Installation, power
NOTE: The terminals are detachable on AKD 5001-5006, 200-240 V and AKD 5001-5011, 380-500 V
Connect the mains supply to the mains terminals L1, L2, L3 of the frequency converter and to the earth
connection (fig. 5-8). Cable relief fitting is placed on the wall for Bookstyle units. Mount screened motor
cable to the motor terminals U, V, W, PE of the frequency converter. Make sure, the screen is connected
electrically to the drive.
Fig. 6
Compact IP 20 and IP 54
5001 - 5011 380 - 500 V
5001 - 5006 200 - 240 V
Fig. 7
Compact IP 20
5016 - 5062 380 - 500 V
5008 - 5027 200 - 240 V
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AKD 5000
■3. Electrical installation, control leads
Use a screw driver to remove the front cover
under the control panel.
NOTE: The terminals are detachable. Connect a
jumber between terminals 12 and 27 (Fig. 10)
Mount screened cable to external start/stop of
control terminals 12 and 18.
Fig. 10
■4. Programming
The frequency converter is programmed over
the control panel.
Press the QUICK MENU button. The Quick Menu
appears in the display. You choose parameters by
means of arrow up and arrow down. Press the
CHANGE DATA button to change parameter value.
Data values are changed using the up and down
arrows. Press the left or right buttons to move the
cursor. Press OK to save your parameter setting.
Set the desired language in parameter 001. You
have six possibilities: English, German, French,
Danish, Spanish and Italian.
Set the motor parameters according to the motorplate:
Motor power
Motor voltage
Motor frequency
Motor current
Rated motor speed
Parameter 102
Parameter 103
Parameter 104
Parameter 105
Parameter 106
Set frequency interval and ramp times (Fig. 11)
Min. reference
Max. reference
Ramp up time
Ramp down time
Parameter 204
Parameter 205
Parameter 207
Parameter 208
Set Operation site, Parameter 002 for Local.
Fig. 11
■5. Motor Start
Press the START button to start the motor. Set motor
speed in Parameter 003. Check if the direction of
rotations is as shown in the display. It can be changed
by swapping two phases of the motor cable.
Press the STOP button to stop the motor.
Select total or reduced Automatic Motor Adaption
(AMA) in Parameter 107. For further description of
AMA, see section Automatic Motor Adaption, AMA.
Press the START button to start the Automatic
Motor Adaption (AMA).
Press the DISPLAY/STATUS button to leave
the Quick Menu.
■AKD Lon card
Requirements:
AKD 2800 must have software version (par
624) 1.32 or higher
AKD 5000 must have software version (par
624) 1.52 or higher
The AKD Lon card is RS485 based and must connect
to an RS485 Adap-Kool Lon network.
The card can be ordered as build-in with the AKD5000
and comes in an external box for the AKD2800.
MG.50.R3.02 -
8

AKD 5000
Quick
Setup
AKD Lon connections:
The Lon card has two connections.
A 6-pole connector (only 1-4 is used) that connects
to the AKD. Connections are as follows:
AKD-Connections:
Lon card terminals 1
(Red +24V)
2
(White or Yellow
TX-, RX-)
3
(Black Com)
4
(Green TX+, RX+)
AKD terminals 12 69 39 or 20 68
The 3-pole connector for the Lon Communication:
Lon card terminals 1 2 3
Adap-Kool Lon A B Shield
Connect the Adap-Kool Lon network to the removable
3-postion connector. Be careful to route the network
wires away from the AC power and motor wires.
Commissioning
Upon power up the lower red LED of the double LED’s,
next to the Lon connectors will initially be flashing red.
1. Set AKD address in parameter 500 in
the AKD (1 to 60)
2. Wait for about 1 min until the red LED goes
off. (card initialisation)
3. Press one of the service pin buttons
4. Wait for about 2 minutes (upload of
parameters to gateway)
5. Perform a "Net configuration" upload in AKM
and you should now find the AKD. Perform a
"AKC description" upload in AKM
6. Go to menu AKC -> Controllers in AKM and
youshouldfindtheAKD
MG.50.R3.02 - 9