DeDietrich S3 User manual

M000483
l
0
30
10A
TEST
STB
S3 standard control panel
Installation
instructions
Technical
instructions
English
23/01/06
Package MD4

2Control panel S3 23/01/06 - 300008905-001-A
Contents
Symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Important recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Commissionning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Mounting - Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1 Control panel assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2 Electrical connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3 Access to the connection terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4 Electricity supply - Flow controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5 Connecting the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
6 Connecting the safety thermostat alarm report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
7 Connecting the flue gas thermometer (Package BP28). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Skeleton Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

3
23/01/06 - 300008905-001-A Control panel S3
Symbols used
Caution danger
Risk of injury and damage to equipment. Attention must be
paid to the warnings on safety of persons and equipment
Specific information
Information must be kept in mind to maintain comfort
ZReference
Refer to another manual or other pages in this instruction
manual
DHW: Domestic hot water
Switch off the power supply before doing the work!.
This appliance must be connected to the earth.
Important recommendations
For a proper operating of the boiler, follow carefully the
instructions.
Any intervention on the appliance and heating equipment
must be carried out by a qualified technician.
The manufacturer is not liable for any improper use of the
appliance or failure to maintain or install the unit correctly
(the user shall take care to ensure that the system is
installed by a qualified fitter).
Keep to the polarity shown on the terminals : phase (L),
neutral (N) and earth 4.

4Control panel S3 23/01/06 - 300008905-001-A
Description
1Introduction
Standard electromechanical control panel for heating installations
without a control unit or for those which include a boiler room control
cabinet.
Thecontrolpanelis used tocontrolboilerswith 1 or 2-stage burners.
The control panel S3 equips the boilers GT 330.
optional:
Flue gas thermometer (Package BP28)
2 Presentation
Control panel S3 includes:
- 2 Boiler thermostats
- 1 Safety thermostat
The boiler thermostat regulates the boiler operating temperature.
The safety thermostat with manual reset ensures that the boiler
operates safely.
In the event that there is an abnormal rise in the
temperature in the boiler 110° C. Advise your installation
engineer.
3 Operating principle
The boiler may be regulated:
- either by the boiler thermostats
If the boiler is fitted with a 2-stage burner, each thermostat is
assigned to the operation of one stage. The 2nd stage
thermostat must be set to a value at least 5°C lower than the 1st
stage thermostat.
- or by a control unit located in a cabinet
Operating security is provided by the safety thermostat with
manual reset.
4 Technical characteristics
Compliance / Stamp 1
ThisproductcompliestotherequirementstotheEuropeanDirectives
and following standards:
- 73/23/EEC Low Voltage Directive
Reference Standard : EN 60.335.1
- 89/336/EEC Electromagnetic Compatibility Directive
Generic standards : EN1000-6-3 ; EN 61000-6-1

5
23/01/06 - 300008905-001-A Control panel S3
Presentation
1. General ON (1) / OFF (0) switch
2. Switch Test-STB
Temporary action to test the safety thermostat
3. Boiler thermostats (30 to 85 °C)
A factory-setstop limits themaximum temperatureto 75 °C. The
stop may be moved if necessary (See Moving the thermostat
stop).
4. Boiler thermometer
5. Location for flue gas thermometer (optional)
6. Timed circuit breaker (10 A) with delayed action and manual
reset
7. Safety thermostat with manual reset
(set to 110 °C)
76 1234
l
0
30
10A
M000484
5
TEST
STB

6Control panel S3 23/01/06 - 300008905-001-A
Commissionning
The first start-up is to be performed by your installation
engineer.
Beforestartingtheboiler,checkiftheinstallationis filled with water.
Start the boiler in the following order :
•Boiler temperature regulation by means of the thermostats
`Set the boiler thermostats 3to the desired position. The 2nd
stagethermostatmust be set to avalue at least 5°C lower than
the 1st stage thermostat.
If there is no control unit, we advise you never to set the
boiler thermostat below mark 4 (approx. 40°C) in order to
avoid the risk of combustion products condensing on the
walls of the boiler.
`Ifnecessary, change the position of the maximim temperature.
• Moving the thermostat stop
A factory-set stop limits the maximum temperature to 75 °C.
To move the stop, proceed as follows:
`Pull the thermostat button out carefully (use pliers and a cloth).
`Remove the stop with the pliers.
`Put the stop in the hole of the desired higher temperature
(maximum 85°C).
• Control unit in boiler room electrical cabinet
See the instructions supplied with the control unit and any
remote control unit used.
•Check that safety thermostat 7 is properly set. To do so,
Unscrew the safety thermostat cover and press the reset button
using a screwdriver.
•Set the On/Off switch to 1.
9
8
7
6
5
M000154

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23/01/06 - 300008905-001-A Control panel S3
Mounting - Connections
1 Control panel assembly
ZRefer to the technical and assembly instructions delivered with
the boiler.
2 Electrical connections
Only qualified professionnals may carry out electrical
connections, always with the power off.
As the electrical wiring has been carefuly checked in the
factory, the internal connections on the control panel must
not be changed in any way.
Electrical connections must match the electrical diagrams delivered
with the equipment and comply with the instructions in the manual.
Theequipmentmusthaveapowersupplyequipped witha omnipolar
switch with an opening distance above 3 mm.
The earth must comply with the NFC 15.100 (France) or the RGPT
(Belgium) standards.
3 Access to the connection terminal
All connections are made with the terminal boxes designed for
that purpose on the back of the boiler's command board.
Bringtheconnectingcablestothecontrolpanelthroughtheopenings
located on the rear panel of the boiler and 1 or 2 cable channels,
depending upon the type of boiler.
Attach the cables to the cable clamps provided for this purpose.
Keep to the polarity shown on the terminals : phase (L), neutral (N)
and earth 4.
1
21
1
10
9 8 7 6 5
4
V
AS
3
T8
T
7
T
6T
2
T
1
L
1 N
23
0
V
5
0
H
z
L
N
A
L
I
8555N056

8Control panel S3 23/01/06 - 300008905-001-A
4 Electricity supply - Flow controller
Make the electrical connection to the terminals 1, 2, 3.
Connection to the mains is done using a 3-wire cable with a cross
section of 0.75 mm² on the terminal block (terminals 1, 2, 3).
Forotherelectricalconnections,usethe3wirecablewithadiameter
of 0.75 mm².
The flow controller contact is connected to the safety circuit in series
(between terminal 5on the terminal block and terminal L1 on the
burner, for example).
34 21 567
89101112
LN
ALI
5 467
89101112
230 V / 50 HzNL1T1T2
T6T7T8S3VA
8219N087
2
3 x 0,75 mm

9
23/01/06 - 300008905-001-A Control panel S3
5 Connecting the burner
• Burner cable
7-pin plug for 1-stage burners or stage 1 of 2-stage burners
4-pin plug for stage 2 of the burner
Connector block with connection pins to the control panel
terminal block
The control panel is supplied with the burner power cable.
One end of this cable is fitted with two European 7 and 4 pin sockets
and the other with a terminal with male connecting pins.
• Control panel
Connect the terminal block to terminals 4 to 12 on the fixed terminal
block on the control panel using the male pins.
•Burnerside
Burner fitted with pin connectors
Refer to the burner cable diagram.
Burner without plug-in connectors
In this case, the connectors supplied with the burner cable must be
rewired.
Thediagramshowsthewirenumbersandtheterminalsof theburner
connectors.
8555N249
2 31
12 11 1 0
9
8 7 6 5 4
V
A S3T
8
T7
T6 T
2
T1
L
1 N
2
3
0V
5
0H
z
L
N
A
L
I
8555N058
B4 S3 T2 T1 N
V/J
L1 B5 T6 T7 T8
8456 7 1 32
8555N203

10 Control panel S3 23/01/06 - 300008905-001-A
The table below specifies the way in which the cables are to be
connected on the burner control box.
If the electrical characteristics of the burner exceed the following
values
- inrush current > 16 A or
- P > 450 W or
-I>2Acosϕ = 0.7
The burner controls must be relayed, e.g. with the relaying kit
(package BP 51, optional)
.
7-pin plugs for connecting to the control panel and burner
connectors.
Connector
terminal -No Wire No From Connection to the burner control box
L1 7 Continuous phase from the safety thermostat Burner main supply
4V/J Earth connection Earth connection
N6Neutral taken after On/Off Neutral terminal
T1/T2 5/4 Dry contact of the stage 1 boiler thermostat Insert in the control circuit of boiler stage 1
S3 8 Burner alarm indicator Alarm output (phase)
T6 1 Stage 2 boiler thermostat input Insert in the control circuit of burner stage 2
T7 3 Stage 2 “boiler off” thermostat output Connect only if the burner is of the modulating type
T8 2 Stage 2 “boiler on” thermostat output Insert in the control circuit of burner stage 2
M000150
1

11
23/01/06 - 300008905-001-A Control panel S3
6 Connecting the safety thermostat alarm report
The insulated pin on the safety thermostat is used to connect an
alarm report (thermostat with reversal contact).
If the safety thermostat trips, a 230 V signal is present on this
terminal.
`Open the control panel (3 screws at the back) to access the
back of the safety thermostat.
12
11
10 9 8 7 6 5 4
VA
S
3 T
8
T7 T
6
T
2
T1 L
1
N
2
3
0V5
0
H
z
L
N
A
L
I
8555N057

12 Control panel S3 23/01/06 - 300008905-001-A
7 Connecting the flue gas thermometer (Package BP28)
An optional flue gas thermometer may be fitted on the front of the
control panel.
To do so:
- Cut the cover off with a cutter along the edges of the coloured
rectangle
- Clip the thermometer into the opening
- Bringthesensorto thebackoftheboiler viathecablechanneland
insert it in the flue gas pipe.
M000493

13
23/01/06 - 300008905-001-A Control panel S3
Skeleton Diagrams
N° : 300007760-001-A
SCHEMA DE PRINCIPE - STROMLAUFPLAN - WIRING DIAGRAM - PRINCIPESCHEMA GT 330 STANDARD
BA
3
ZB 11a
ZB 22a
DJ10A 11a
θ
θθ θ
TS1
1 2
BA 5BA 6
θ
θθ θ
TS2
1 2
ZTB
1
1a
BA 7BA 8
TCH2
1
2
θ
θθ θ
BA 9BA 10 BA 11 BA 12
VA
1b
1a
BA 4
T1L1 T2 T6 T7 T8
N
S3
Ê
ÊÊ Ê
BA
2
N
L
TCH1
1
24
θ
θθ θ
4
TEST STB SCHALTERINTERRUPTEUR TEST STBZTB BRENNER SCHALTERINTERRUPTEUR BRULEURZB ALARMLEUCHTEVOYANT ALARMEVA BRENNWERTTAUSCHER STWTHERMOSTAT DE SECURITE CONDENSEURTS2 SICHERHEITSTEMPERATURBEGRENZERTHERMOSTAT DE SECURITETS1 KESSEL TEMPERATURREGLER 2.STUFETHERMOSTAT DE CHAUDIERE 2eme ALLURETCH2 KESSEL TEMPERATURREGLER 1.STUFETHERMOSTAT DE CHAUDIERE 1ere ALLURETCH1 NULLEITERNEUTREN PHASEPHASEL LEISTUNGSSCHALTERDISJONCTEURDJ10A SCHUTZLEITERTERREÇ ANSCHLUSSLEISTEBARRETTEBA
TEST STB SCHAKELAARTEST STB SWITCHZTB BRANDER SCHAKELAARBURNER SWITCHZB ALARM LAMPJEALARM INDICATORVA VEILIG HEIDS THERMOSTAATCONDENSER THERMOSTATTS2 VEILIGHEIDSTHERMOSTAATHIGH LIMIT THERMOSTATTS1 KETELTHERMOSTAAT 2de TRAPBOILER THERMOSTAT 2nd STAGETCH2 KETELTHERMOSTAAT 1st TRAPBOILER THERMOSTAT 1st STAGETCH1 NULLEIDERNEUTRALN FASEPHASEL THERMISCHE BEVEILIGINGCIRCUIT BREAKERDJ10A AARDINGEARTHÇ AANSLUITINGSKLEMMENCONNECTING BOARDBA

DEDIETRICHTHERMIQUE S.A.S.-Spareparts centre
4rue d’Oberbronn-F-67110REICHSHOFFEN-*[phone]- ++33 (0)388 8026 98
cprdedietrichthermique.com
Spare parts
23/01/06 - 300008905-002-A
To order a spare part, quote the reference number next to the part required.
Control panel S3 for GT 330
9
8
7
6
5
4
3
9
8
7
6
5
4
3
24
18
8
5
11
11
12
3
4
1
9
10
10
6
17
14
15
16
10A
1
2
11
1
0
9
87 6
5
V
A S3
T
8 T7 T6 T 2
T
1
L
1
13
M000487
7

15
23/01/06 - 300008905-001-A Control panel S3
Rep Code no. Description
1100004299 Standard complete control panel
28219-0508 Painted control panel base
38557-0505 Cover
4300007160 Side plate
5200005221 Plastic coated panel
69532-5027 Green S/S bipolar switch
79536-5161 Thermometer
89532-5092 Bipolar switch
99536-3314 110 °C safety thermostat
10 9536-3364 30 to 90 °C setting thermostat
11 8555-5501 Setting button + Pin
12 9534-0286 Timed circuit breaker (10 A)
13 200005244 Standard beam
14 8219-4905 Electric circuit
15 9531-7395 7-pin plug
16 9531-7384 4-pin plug
17 9536-5613 Contact spring for pocket
18 9758-1286 Spring for pocket

DE DIETRICH THERMIQUE S.A.S.
www.dedietrich.com
DE DIETRICH HEIZTECHNIK
www.dedietrich.com
VAN MARCKE
www.vanmarcke.be
VESCAL S.A.
www.chauffer.ch / www.heizen.ch
DE DIETRICH THERMIQUE
57, rue de la Gare F- 67580 MERTZWILLER - BP 30
www.dedietrich.com
AD001Z • 02.2006
DE
BE
CH
NEUBERG S.A.
www.dedietrich.com
LU
FR
DE DIETRICH
www.dedietrich.com
DE DIETRICH
www.dedietrich.com
RU
DE DIETRICH HEIZTECHNIK
www.dedietrich.com
AT
CN
Direction des Ventes France
57, rue de la Gare
F- 67580 MERTZWILLER
[phone]
[phone]
Rheiner Strasse 151
D- 48282 EMSDETTEN
+49 (0)25 72 / 23-5
+49 (0)25 72 / 23-102
[email protected]
Weggevoerdenlaan 5
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+32 (0)56/23 75 11
Z.I de la Veyre, St-Légier
1800 VEVEY 1
[phone]
[phone]
39 rue Jacques Stas
L- 2010 LUXEMBOURG
[phone]
8 Gilyarovskogo Str. 7
R- 129090 MOSCOW
+7 495.974.16.03
+7 495.974.66.08
[email protected]
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12A Guanghua Rd, Chaoyang District
C-100020 BEIJING
+86 (0)106.581.4017
+86 (0)106.581.4018
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contact
BJ @dedietrich.com.cn
Am Concorde Park 1 - B 4 / 28
A-2320 SCHWECHAT / WIEN
+43 (0)1 / 706 40 60-0
+43 (0)1 / 706 40 60-99
[email protected]
Intheinterestof customers,De Dietrich ThermiqueSAS arecontinuouslyendeavouringto make improvements inproductquality. Allthespecificationsstatedinthisdocumentaretherefore subjecttochangewithoutnotice