DeWalt D25893 User manual

D25893

B
Copyright DeWALT
English (original instructions) 3

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Fig. A
Fig. B Fig. C
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10
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Fig. E
Fig. D
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ENGLISH
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WARNING: To reduce the risk of injury, read the
instructionmanual.
Definitions: Safety Guidelines
The definitions below describe the level of severity for each
signal word. Please read the manual and pay attention to
thesesymbols.
DANGER: Indicates an imminently hazardous
situation which, if not avoided, will result in death or
seriousinjury.
WARNING: Indicates a potentially hazardous situation
which, if not avoided, could result in death or
seriousinjury.
CAUTION: Indicates a potentially hazardous situation
which, if not avoided, may result in minor or
moderateinjury.
NOTICE: Indicates a practice not related to
personal injury which, if not avoided, may result in
propertydamage.
Denotes risk of electricshock.
Denotes risk offire.
D25893
Voltage VAC 220-240
Frequency Hz 50/60
Power Input W1700
No-load beats per minute bpm 1105–2210
Single impact energy (EPTA 05/2009) J19.4
Max. Impact Joule J22.7
Tool holder SDS MAX
Weight (including handle) kg 10.0
English (original instructions)
Congratulations!
You have chosen a DeWALT tool. Years of experience, thorough
product development and innovation make DeWALT one of the
most reliable partners for professional power toolusers.
Technical Data
HEAVY-DUTY CHIPPING HAMMER
D25893
GENERAL POWER TOOL SAFETY WARNINGS
WARNING: Read all safety warnings, instructions,
illustrations and specifications provided with this
power tool. Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE.
The term “power tool” in the warnings refers to your mains-
operated (corded) power tool or battery-operated (cordless)
powertool.
1) Work Area Safety
a ) Keep work area clean and well lit. Cluttered or dark
areas inviteaccidents.
b ) Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which
may ignite the dust orfumes.
c ) Keep children and bystanders away while operating
a power tool. Distractions can cause you to losecontrol.
2) Electrical Safety
a ) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of
electricshock.
b ) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if
your body is earthed orgrounded.
c ) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electricshock.
d ) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electricshock.
e ) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electricshock.
f ) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electricshock.
3) Personal Safety
a ) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in
serious personalinjury.

4
ENGLISH
b ) Use personal protective equipment. Always wear eye
protection. Protective equipment such as a dust mask,
non-skid safety shoes, hard hat or hearing protection used
for appropriate conditions will reduce personalinjuries.
c ) Prevent unintentional starting. Ensure the switch
is in the off-position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energising power tools that have the switch on
invitesaccidents.
d ) Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached
to a rotating part of the power tool may result in
personalinjury.
e ) Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power tool
in unexpectedsituations.
f ) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away from
moving parts. Loose clothes, jewellery or long hair can be
caught in movingparts.
g ) If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-relatedhazards.
h ) Do not let familiarity gained from frequent use of
tools allow you to become complacent and ignore
tool safety principles. A careless action can cause severe
injury within a fraction of asecond.
4) Power Tool Use and Care
a ) Do not force the power tool. Use the correct power
tool for your application. The correct power tool
will do the job better and safer at the rate for which it
wasdesigned.
b ) Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must berepaired.
c ) Disconnect the plug from the power source and/
or remove the battery pack, if detachable, from
the power tool before making any adjustments,
changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the
power toolaccidentally.
d ) Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrainedusers.
e ) Maintain power tools and accessories. Check for
misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the
power tool’s operation. If damaged, have the power
tool repaired before use. Many accidents are caused by
poorly maintained powertools.
f ) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less
likely to bind and are easier tocontrol.
g ) Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardoussituation.
h ) Keep handles and grasping surfaces dry, clean and
free from oil and grease. Slippery handles and grasping
surfaces do not allow for safe handling and control of the
tool in unexpectedsituations.
5) Service
a ) Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
Additional Safety Instructions for
ChippingHammers
• Wear ear protectors. Exposure to noise can cause
hearingloss.
• Use auxiliary handle supplied with the tool. Loss of
control can cause personalinjury.
• Hold power tool by insulated gripping surfaces, when
performing an operation where the cutting accessory
may contact hidden wiring or its own cord. Cutting
accessory contacting a "live" wire may make exposed metal
parts of the power tool "live" and could give the operator an
electricshock.
• Use clamps or other practical way to secure and support
the workpiece to a stable platform. Holding the work by
hand or against your body is unstable and may lead to loss
ofcontrol.
• Wear safety goggles or other eye protection. Hammering
operations cause chips to fly. Flying particles can cause
permanent eye damage. Wear a dust mask or respirator
for applications that generate dust. Ear protection may be
required for mostapplications.
• Keep a firm grip on the tool at all times. Do not attempt
to operate this tool without holding it with both hands. It
is recommended that the side handle be used at all times.
Operating this tool with one hand will result in loss of control.
Breaking through or encountering hard materials such as
re-bar may be hazardous as well. Tighten the side handle
securely beforeuse.
• Do not operate this tool for long periods of time.
Vibration caused by hammer action may be harmful to your
hands and arms. Use gloves to provide extra cushion and limit
exposure by taking frequent restperiods.
• Do not recondition bits yourself. Chisel reconditioning
should be done by an authorized specialist. Improperly
reconditioned chisels could causeinjury.
• Wear gloves when operating tool or changing bits.
Accessible metal parts on the tool and bits may get extremely
hot during operation. Small bits of broken material may
damage barehands.
• Never lay the tool down until the bit has come to a
complete stop. Moving bits could causeinjury.

5
ENGLISH
Electrical Safety
The electric motor has been designed for one voltage only.
Always check that the power supply corresponds to the voltage
on the rating plate.
Your DeWALT tool is double insulated in accordance
with IEC60745; therefore no earth wire is required.
If the supply cord is damaged, it must be replaced only by
DeWALT or an authorised serviceorganisation.
WARNING: No connection is to be made to the
earthterminal.
Follow the fitting instructions supplied with good quality plugs.
Recommended fuse: 13A.
Using an Extension Cable
If an extension cable is required, use an approved 3–core
extension cable suitable for the power input of this tool (see
Technical Data).The minimum conductor size is 1.5 mm2; the
maximum length is 30 m.
When using a cable reel, always unwind the cablecompletely.
WARNING: We recommend the use of a residual current
device with a residual current rating of 30mA or less.
Residual Risks
In spite of the application of the relevant safety regulations
and the implementation of safety devices, certain residual risks
cannot be avoided. These are:
• Impairment ofhearing.
• Risk of personal injury due to flyingparticles.
• Risk of burns due to accessories becoming hot
duringoperation.
• Risk of personal injury due to prolongeduse.
SAVE THESE INSTRUCTIONS
• Do not strike jammed bits with a hammer to dislodge
them. Fragments of metal or material chips could dislodge
and causeinjury.
• Slightly worn chisels can be resharpened bygrinding.
• Keep the power cord away from the bit. Do not wrap the
cord around any part of your body. An electric cord wrapped
around a spinning bit may cause personal injury and loss
ofcontrol.
Description (Fig. A)
WARNING: Never modify the power tool or any part of it.
Damage or personal injury couldresult.
1 ON/OFF rocker switch
2 Side handle
3 Front Barrel (Collar)
4 Mode selector dial
5 Main handle
6 Tool holder
7 Locking sleeve
8 Electronic speed and
impact control dial
9 DeWALT tool tag mounting
holes
10 Screw for side handle
mounting
11 Date code
Intended Use
Your chipping hammer has been designed for professional
chiseling and chippingapplications.
DO NOT use under wet conditions or in the presence of
flammable liquids orgases.
Your chipping hammer is a professional powertool.
DO NOT let children come into contact with the tool.
Supervision is required when inexperienced operators use
thistool.
• Young children and the infirm. This appliance is not
intended for use by young children or infirm persons
without supervision.
• This product is not intended for use by persons (including
children) suffering from diminished physical, sensory or
Date Code Position (Fig. A)
The date code 11, which also includes the year of manufacture,
is printed into thehousing.
Example:
2020 XX XX
Year of Manufacture
Markings on Tool
The following pictograms are shown on the tool:
Read instruction manual beforeuse.
Wear earprotection.
Wear eyeprotection.
Package Contents
The package contains:
1 Chipping hammer
1 Side handle
1 chisel
1 Instruction manual
• Check for damage to the tool, parts or accessories which may
have occurred duringtransport.
• Take the time to thoroughly read and understand this manual
prior tooperation.

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ENGLISH
Side Handle (Fig.B)
WARNING: To reduce the risk of personal injury, ALWAYS
operate the tool with the side handle properly installed.
Failure to do so may result in the side handle slipping
during tool operation and subsequent loss of control. Hold
tool with both hands to maximizecontrol.
The side handle2 clamps to the front of the gear case and may
be rotated 360˚ to permit right- or left-hand use.
ASSEMBLY AND ADJUSTMENTS
WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect tool from power
source before making any adjustments or removing/
installing attachments or accessories. An accidental
start-up can causeinjury.
Active Vibration Control (AVC) System
For best vibration control, hold the tool as described in Proper
Hand Position and apply just enough pressure so the damping
device on the main handle is approximately midstroke.
The active vibration control neutralises rebound vibration from
the hammer mechanism. Lowering hand and arm vibration,
it allows more comfortable use for longer periods of time and
extends the life of theunit.
The hammer only needs enough pressure to engage the active
vibraton control. Applying too much pressure will not make the
tool chip faster and active vibration control will notengage.
DeWALT Tool Tag Ready (Fig. A)
Optional Accessory
Your hammer comes with DeWALT tool tag mounting holes 9
and fasteners for installing a DeWALT Tool Tag. You will need a
T20 bit tip to install the tag. The DeWALT Tool Tag is designed
for tracking and locating professional power tools, equipment,
and machines using the DeWALT Tool Connect™ app. For proper
installation of the DeWALT Tool Tag refer to the DeWALT Tool
Tagmanual.
Electronic Speed and Impact Control (Fig.A)
The electronic speed and impact control allows optimal tool
control for precisechiseling.
To set the electronic speed and impact control dial8, turn the
dial to the desired level. The higher the number, the greater
the speed and impact energy. Dial settings make the tool
extremely flexible and adaptable for many different applications.
The required setting depends on the bit size and hardness of
material beingchiseled.
• When chiselling soft, brittle materials or when minimum
break-out is required, set the dial to a low setting;
• When breaking harder materials, set the dial to a
highsetting.
mental abilities; lack of experience, knowledge or skills
unless they are supervised by a person responsible for their
safety. Children should never be left alone with thisproduct.
OPERATION
Instructions for Use
WARNING: Always observe the safety instructions and
applicableregulations.
WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect tool from power
source before making any adjustments or removing/
installing attachments or accessories. An accidental
start-up can cause injury.
Mounting the Side Handle Assembly (Fig.B)
1. Widen the ring opening 12 of the side handle2
by rotating the screw for side handle mounting 10
anti-clockwise.
2. Slide the assembly onto the nose of the tool, through the
steel ring12 and onto the collar3, past the chisel holder
andsleeve.
3. Rotate the side handle assembly to the desired position.
4. Lock the side handle mounting assembly in place by
securely tightening the screw for side handle mounting 10
rotating it clockwise so that the assembly will notrotate.
Bit and Bit Holder
WARNING: Burn Hazard. ALWAYS wear gloves when
changing bits. Accessible metal parts on the tool and bits
may get extremely hot during operation. Small bits of
broken material may damage barehands.
WARNING: Do not attempt to tighten or loosen chisel bits
(or any other accessory) by gripping the front part of the
chuck and turning the tool on. Damage to the chuck and
personal injury mayoccur.
The chipping hammer can be fitted with various chisel bits
depending on the desired application. Use sharp bitsonly.
Inserting and Removing SDSMAX Bits (Fig.C)
NOTE: Accessories and attachments used must be lubricated
around the SDSfitment beforeinstallation.
1. Pull back the locking sleeve7 and insert the bit shank. The
bit shank must beclean.
2. Turn the bit slightly until the sleeve snaps back intoposition.
3. Ensure the bit is properlyengaged.
NOTE: The bit needs to move several centimeters in and out
of the tool holder6 when properlyengaged.
4. To remove the bit, pull back the locking sleeve and pull the
bitout.
Bit Position Adjustment
Turn the mode selector to bit adjustment icon (Refer to Mode
Selection) to adjust the chisel to the desired position. There are
multiple positions to set the angle of thechisel.
NOTE: After finding the desired position, slightly maneuver
the chisel bit back and forth to ensure the chisel is
properlyengaged.

7
ENGLISH
Proper hand position requires one hand on the mounted side
handle 2 , with the other hand on the mainhandle 5 .
Mode Selection (Fig.E)
WARNING: Do not select the operating mode when the
tool isrunning. Tool must come to a complete stop before
activating the mode selector button or damage to the tool
mayresult.
Your tool is equipped with a mode selector dial4 to selectthe
mode appropriate to desiredoperation.
Symbol Mode Application
Bit
Adjustment Chisel bit position adjustment
Hammering/
Chipping
Light chipping, chiseling
anddemolition
To Select a Mode
• Rotate the mode selector dial so that the arrow points to the
symbol corresponding for the desiredmode.
NOTE: The arrow on the mode selector dial4 must be pointing
at a mode symbol at all times. There are no operable positions
inbetween.
Indexing the Chisel Position (Fig.E)
The chisel can be indexed and locked into 24 differentpositions.
1. Rotate the mode selector switch4 until it points towards
the position.
2. Rotate the chisel in the desiredposition.
3. Set the mode selector switch4 to the “Hammering/
Chipping”position.
4. Twist the chisel until it locks inposition.
Performing an Application (Fig.A, E)
WARNING: TO REDUCE THE RISK OF PERSONAL
INJURY, ALWAYS ensure workpiece is anchored or
clampedfirmly.
NOTE: Operating temperature of this tool is 7 to +40˚C. Using
the tool outside of this temperature range will decrease the life
of thetool.
1. Insert the appropriate chisel and rotate it by hand to lock it
into the desired position. Refer to Bit and BitHolder.
2. Using the mode selector dial4, selectchipping mode. Refer
to ModeSelection.
3. Adjust the side handle2 asnecessary. Refer to Mounting
the SideHandleAssembly.
4. Place the chisel on the desiredlocation.
5. Depress the ON/OFF rocker switch1.
6. To stop the hammer, release theON/OFF rockerswitch.
Proper Hand Position (Fig. D)
WARNING: To reduce the risk of serious personal injury,
ALWAYS use proper hand position asshown.
WARNING: To reduce the risk of serious personal
injury, ALWAYS hold securely in anticipation of a
suddenreaction.
Protecting the Environment
Separate collection. Products marked with this symbol
must not be disposed of with normal householdwaste.
Products contain materials that can be recovered
or recycled reducing the demand for raw materials.
Please recycle electrical products according to local provisions.
Further information is available at www.2helpU.com.
After Service and Repair
DeWALT service centers are staffed with trained personnel to
provide customers with efficient and reliable product service.
We do not take any responsibility when you have repaired
in unauthorized service center. You can refer to the leaflet of
CONTACT CENTER LOCATOR in product package and contact
us through hotline, website or social media to find the nearest
DeWALT service center around you.
Optional Accessories
WARNING: Since accessories, other than those offered
by DeWALT, have not been tested with this product, use
of such accessories with this tool could be hazardous.
To reduce the risk of injury, only DeWALT recommended
accessories should be used with thisproduct.
Consult your dealer for further information on the
appropriateaccessories.
Cleaning
WARNING: Blow dirt and dust out of the main housing
with dry air as often as dirt is seen collecting in and around
the air vents. Wear approved eye protection and approved
dust mask when performing thisprocedure.
WARNING: Never use solvents or other harsh chemicals
for cleaning the non-metallic parts of the tool. These
chemicals may weaken the materials used in these parts.
Use a cloth dampened only with water and mild soap.
Never let any liquid get inside the tool; never immerse any
part of the tool into aliquid.
Lubrication
Your power tool requires no additionallubrication.
MAINTENANCE
Your power tool has been designed to operate over a long
period of time with a minimum of maintenance. Continuous
satisfactory operation depends upon proper tool care and
regularcleaning.
WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect tool from power
source before making any adjustments or removing/
installing attachments or accessories. An accidental
start-up can cause injury.

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ENGLISH


N936262 12/2020
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