Dhollandia DH-CH101 Operating instructions

Doc: SERV_DH-CH101-2-3_CH003_CE_EN_2021 Rev: 0 Date: NOV 01, 2021
Manufacturer:
DHOLLANDIA N.V. Zoomstraat 9 9160 LOKEREN (Belgium)
Tel : [phone] Fax : [phone]
e-mail : in[email protected]
website : www.dhollandia.com
DH-CH101 /2 /3
DH-CH003
MAINTENANCE & REPAIR MANUAL
Read the manual in its entire
ty before operating the wheelchair lift
Keep this manual in the vehicle cab, as reference for the driver and wheelchair lift operator
edition

1
DHOLLANDIA
TABLE OF CONTENTS
1 INTRODUCTION ........................................................................................................................................................................ 3
1.1 General introduction........................................................................................................................................................... 3
1.2 Contact information and disclaimers .................................................................................................................................. 3
1.3 Understanding safety and warning signs ........................................................................................................................... 4
1.4 Safety instructions for maintenance and repair .................................................................................................................. 5
1.5 Identification ....................................................................................................................................................................... 6
2 DESCRIPTION AND WHEELCHAIR LIFT TERMINOLOGY ...................................................................................................... 7
2.1 General .............................................................................................................................................................................. 7
2.2 Safety measures .............................................................................................................................................................. 13
3 IMPORTANCE OF PREVENTATIVE MAINTENANCE ............................................................................................................ 17
3.1 Checklist for preventative maintenance and inspection ................................................................................................... 17
4 TROUBLESHOOTING AND REPAIR ....................................................................................................................................... 22
4.1 Introduction ...................................................................................................................................................................... 22
4.2 General troubleshooting diagram ..................................................................................................................................... 22
4.3 PCB - Functions test ........................................................................................................................................................ 22
4.4 PCB - Positions test ......................................................................................................................................................... 23
5 SPARE PARTS ........................................................................................................................................................................ 23
6 DIAGRAMS .............................................................................................................................................................................. 24
6.1 General ............................................................................................................................................................................ 24
6.2 Hydraulic overview ........................................................................................................................................................... 25
6.3 Wheelchair lift power pack terminology ........................................................................................................................... 26
7 EMERGENCY OPERATION .................................................................................................................................................... 28
8 IMPORTANT PROCEDURES .................................................................................................................................................. 32
8.1 Procedure I-SERV-G-001: manual operation of the SINGLE ACTING valves ................................................................. 32
8.2 Procedure I-SERV-G-002: manual operation of the DOUBLE ACTING valves (2 types) ................................................ 33
8.3 Procedure I-SERV-G-003: hydraulic pressure reading and adjustment........................................................................... 34
8.4 Procedure I-SERV-G-004: flushing of pressure relief valve ............................................................................................. 35
8.5 Procedure I-SERV-G-005: check on valve and solenoid function .................................................................................... 36
8.6 Procedure I-SERV-G-006: Flushing and cleaning of valve cartridge ............................................................................... 37
8.7 Procedure I-SERV-G-007: Testing internal cylinder leaks ............................................................................................... 38
8.8 Procedure I-SERV-G-008: Oil replacement, filling and bleeding ..................................................................................... 39
8.9 Resolving malfunctioning Hand pump ............................................................................................................................. 40
9 DECALS ................................................................................................................................................................................... 42
9.1 Regular decals ................................................................................................................................................................. 42
9.2 Decals on inside of bus near the lift ................................................................................................................................. 43
10 MEANING OF SAFETY AND WARNING SIGNS ..................................................................................................................... 45
11 PRESCRIBED TORQUE VALUES ........................................................................................................................................... 47
12 END NOTE ............................................................................................................................................................................... 48
13 APPENDIX ............................................................................................................................................................................... 49

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DHOLLANDIA
13.1 General troubleshooting diagram ..................................................................................................................................... 49
13.2 Toubleshooting: Functions test ........................................................................................................................................ 50
13.3 Troubleshooting: Positions test ........................................................................................................................................ 52
13.4 Datasheets grease and oil ............................................................................................................................................... 54

3
DHOLLANDIA
1 INTRODUCTION
1.1 GENERAL INTRODUCTION
 The MAINTENANCE AND REPAIR MANUAL explains how to maintain and service the wheelchair lift in the appropriate manner,
maximizing the safety of the operator and any bystanders and ensuring the reliability of the wheelchair lift over the intended
lifetime.
 The manuals must be kept with the wheelchair lift at all times, as a reference book for the operators and technical service.
1.2 CONTACT INFORMATION AND DISCLAIMERS
 DHOLLANDIA wheelchair lifts are regularly being adapted to new vehicle and chassis developments and specialized customer
requirements. Therefore, DHOLLANDIA reserves the right to alter product specifications without prior notice and potentially
modifications or new developments might not have been taken into account at the time of printing.
NOTICE
Pl
ease confirm you have reviewed the most up
-
to
-
date version of this manual prior to operation of the associated DHOLLANDIA
wheelchair lift. See below for instructions to download the latest version of the manual.
 Contact your national DHOLLANDIA distributor if you have any questions regarding the installation, operation, repair and
maintenance of DHOLLANDIA wheelchair lifts, to obtain replacement copies of manuals or decals or to learn about available
equipment options for DHOLLANDIA wheelchair lifts.
 Take notice of following important disclaimers:
DISCLAIMERS
 DHOLLANDIA disclaims liability for any personal injury, death, or property damage that results from operating a wheelchair
lift that has been modified from the original design, without explicit written approval from the manufacturer.
 DHOLLANDIA disclaims liability for any personal injury, death, or property damage that results from the use of aftermarket or
non-OEM replacement parts for service or repair of the wheelchair lift.
 DHOLLANDIA disclaims liability for any personal injury, death, or property damage that results from improper use of the
wheelchair lift.
 DHOLLANDIA disclaims liability for any personal injury, death, or property damage that results from overloading or improperly
loading the platform, disregard of the maximum rated lift capacity and the applicable load charts.
 There are no warranties, express or implied, including the warranty of merchantability or a warranty of fitness for a particular
purpose extending beyond that set forth in this manual.
WARNING

Improper use of the wheelchair lift will put the operator and other parties at great risk of serious bodily injury and death.
Therefore, the use of the wheelchair lift is restricted to skilled operators only; who have been properly trained, and who know
and understand the full contents of this manual.
 Unauthorized modifications to the wheelchair lift can put the operator and other parties at great risk of serious bodily injury and
death. Therefore, it is strictly forbidden to modify the wheelchair lift and its safety devices in any way.
 The use of aftermarket or non-OEM replacement parts to repair the wheelchair lift is strictly prohibited and may result in serious
bodily injury or death of the operator or any bystanders.
If in doubt where to find your national DHOLLANDIA distributor, visit the official DHOLLANDIA website
www.dhollandia.com → Country selection / language selection → Distributors & service
The latest version of all manuals can also be downloaded from the DHOLLANDIA website
www.dhollandia.com → Downloads → User’s manuals → … select required manual

4
DHOLLANDIA
1.3 UNDERSTANDING SAFETY AND WARNING SIGNS
Many safety signs and symbols used in this manual are based on international standards, others refer to specific situations or
actions. Consult section 10 for an overview of signs and symbols used in DHOLLANDIA manuals and their meanings.
Examples of standard ANSI
signs
Examples of DHOLLANDIA
purpose made signs
Please take special notice of the following signs used in the manual. They indicate the likelihood and severity of a potential injury if
a person fails to follow the instructions presented on the safety sign.
WARNING
 Failure to understand and follow the instructions in this manual can put the operator and any bystanders at great risk of
serious bodily injury and death.
 Prior to operating the wheelchair lift, make sure you understand the safety and warning signs used, and read them in
conjunction with the instructions in this manual.
 If in doubt, DO NOT operate the wheelchair lift. Contact your national DHOLLANDIA distributor. See page 3 for contact info.
NOTICE
DANGER
: indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury. [white letters on red background]
WARNING
: indicates
a potentially
hazardous situation which, if not avoided,
could
result in
death or serious injury. [black letters on orange background]
CAUTION
: indicates
a potentially
hazardous situation which, if not avoided,
could result in minor
or moderate injury. [black letters on yellow background]
NOTICE
:
is used to address practices not
related to physical injury
. [
white letters on blue
background]
SAFETY INSTRUCTIONS
: indicate
general instructions relative to safe work practices,
reminders of proper safety procedures, or the location of safety equipment. [white letters on
green background]
SAFETY
INSTRUCTIONS
SAFETY ALERT SYMBOL
:
is used to alert the user to potential hazards. All safety messages
that accompany this sign shall be obeyed to avoid possible harm. [free-standing, or on back-
ground colours red, orange, yellow or black]

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DHOLLANDIA
1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE AND REPAIR
 It is essential that the personnel involved in installing, servicing and repairing wheelchair lifts, know, understand
and apply the safety instructions and precautions contained in the GENERAL SAFETY INSTRUCTIONS FOR
INSTALLATION, MAINTENANCE AND REPAIR manual.
 Therefore, make sure you consult the GENERAL SAFETY INSTRUCTIONS FOR INSTALLATION,
MAINTENANCE AND REPAIR manual prior to performing maintenance to the wheelchair lift.
 These instructions are supplied as a separate manual with your wheelchair lift.
 You can also contact your national DHOLLANDIA distributor for the latest edition of this manual. See page 3 for
contact info. Or download the latest edition from the website:
www.dhollandia.com → your language → Downloads → User’s manuals → General information
WARNING
 In order to ensure the safety of the technicians performing the installation, repair- or maintenance work on wheelchair lifts, it
is essential that they follow the instructions and precautions of the GENERAL SAFETY INSTRUCTIONS FOR REPAIR AND
MAINTENANCE at all times.
 Make sure you wear safe work clothes, and take safety precautions as described in these instructions at all times.
 Additionally, when dismounting parts of the hydraulic circuit, make sure you take maximum precautions to avoid oil spillage
and protect the environment, as described in these instructions.
WARNING
 In order to ensure the safety of the technical personnel, of the wheelchair lift operators and of any bystanders, installation,
maintenance and repair work should only be performed by skilled and authorised technicians. These technicians must be
duly and professionally trained; must know and understand the content of the operation manual and the relevant installation,
repair and maintenance manuals and must master the safety aspects involved in their job.
 Negligence can put the technical personnel, the operator and third parties at great risk and could result in severe personal
injury or death. Negligence can also cause premature wear or damage to the wheelchair lift.
 In case of doubt, contact your national DHOLLANDIA distributor for further help and instructions.

6
DHOLLANDIA
1.5 IDENTIFICATION

Every DHOLLANDIA wheelchair lift is identified by and
labelled with a unique 8-digit serial number (with or without
a space between the first and last 4 digits). Use this number
for any inquiry on a particular wheelchair lift or when ordering
replacement parts.
 In addition to the wheelchair lift type and serial number, the
various serial number labels provide additional information,
such as: the maximum rated lift capacity and load chart, the
date of manufacture, etc...
 These labels are usually affixed to various wheelchair lift
components and can be found in following locations (the
yellow arrows point to the serial numbers):
Affixed to the side of the vehicle body or on the platform
Figure
1
-
1

7
DHOLLANDIA
2 DESCRIPTION AND WHEELCHAIR LIFT TERMINOLOGY
2.1 GENERAL
 DHOLLANDIA lifts are developed and manufactured using state-of-the-art technology, high quality materials and components,
and highly skilled workmanship. They comply with the European CE safety regulations mentioned in the Declaration of
Conformity issued with each lift (unless otherwise agreed for lifts exported outside the CE region).
 The DH-CH003 and the DH-CH100... series comprise of a range of cassette lifts, designed for a wide range of multi passenger
vehicles, busses and coaches, with different mounting positions in or under the vehicle, but functioning in a very similar way.
 In travel position, the platform and lift frame are safely stored inside a sealed “cassette”. Upon deployment, the platform and lift
frame are slid out of the cassette. Then a bridge plate and handrails are unfolded to make the lift ready for use.
 This cassette can be mounted in various positions depending on the type of vehicle: under the chassis, in the luggage
compartment, or integrated in one of the access stairs of the bus.
 Main details and terminology: see below.
DH-CH003* / CH101* / CH102* / CH103*
●
TERMINOLOGY
See figure
below for parts
corresponding to numbers in this tabl
e
#
Description
1
Cassette
: sealed box housing the lift frame and platform when stowed in travel position, and protecting the mechanism
against adverse weather conditions.
The cassette is equipped with slide rails and a retraction system to slide the lift frame and the platform from a travel position
deep inside the cassette to a work position at the outboard edge of the cassette, and vice versa.
2
Mounting brackets
: brackets used to mount the cassette to the vehicle.
3
Lift frame
: steel assembly incor
porating the lift arms and lift cylinders, who together carry the platform. The lift frame is
moved in and out of the cassette by means of an electric motor and gearwheel system.
4
Lift arms + lift cylinders:
2 lift arms L+R actuated by the lift cylinders
, used to
lift / lower
the platform and its load
(=
functions UP / DOWN).
5
Platform
: carries the load during lifting / lowering. The platform is covered with an aluminium top plate with a non
-
slip
surface. It is further equipped with a bridge plate, handrails and a roll stop flap.
The platform can be 1 single section [# 5] or an extensible platform [# 6] with a platform main section [# 6a] and an extensible
point [# 6b].
6
Extensible platform
: extensible platforms are used to shorten the mounting space
needed to fit a
cassette
lift with a
certain
platform depth. It is standard on lift type DH-CH003*.
6a
Platform main section
: inboard main section of the extensible platform, attached to the lift arms.
6b
Extensible point
:
extensible point of the platf
orm, pulled out upon deployment of the lift, and pushed back upon stowage.
7
Flashing platform lights
: used to make the platform visible to other parties in traffic.
8
Bridge plate
: plate mounted at the inboard platform edge, used to bridge any gap betwe
en the platform and the vehicle
floor when the platform is raised to its maximum height.
9
Handrails
:
Rails mounted at both sides of the platform. Lift occupants should hold on to these handrails to prevent them
from falling off the platform. Handrails must be deployed manually and secured in vertical position prior to using the lift, they
must be stowed manually before retracting the lift back into its travel position.
On DH-CH101*, foldable extensions [# 9a] to the handrails are available as an option (option OWP013).
10
Roll stop
: roll stop mounted at the outboard platform edge. The roll stop is tilted up automatically when the platform leaves
the ground, it is tilted down automatically when the platform touches the ground.
The roll stop prevents the wheelchair from slowly and unexpectedly rolling off the platform during lifting and lowering. It is
not designed to stop fast and powered movements.
11
Automatic cassette lock:
in regular conditions, the lift frame and platform are automatically
locked ins
ide the cassette by
means of a lock mounted at the inboard edge of the cassette.

8
DHOLLANDIA
12
Emergency
cassette lock
: in emergency conditions (in case of an electrical power failure) the automatic cassette lock can
be disengaged, and the platform and lift frame can be pulled out by hand.
13
Wander lead with spiral cable
: control box to execute all functions DEPLOY
–
UP
–
DOWN
-
STOW. In standard
configuration, the wander lead features 2 buttons for 4 functions [ref. OWE008.2]. A 4-button execution is available as an
option [ref. OWE008.4].
The wander lead is equipped with an emergency button that immediately stops all electrical functions when activated.
14
Hydraulic power pack
: contains the electric motor driving the hydraulic pump, the oil tank, and the contro
l valves.
DH-CH003* ● CASSETTE LIFT WITH EXTENSIBLE PLATFORM ● TERMINOLOGY
INBOARD
platform
edge
OUT
BOARD
platform edge

9
DHOLLANDIA
DH-CH102* / CH103* ● PLATFORM WITH 1 SINGLE SECTION ● TERMINOLOGY
INBOARD
platform
edge
OUT
BOARD
platform edge

10
DHOLLANDIA
DH-CH101* ● PLATFORM WITH 1 SINGLE SECTION ● TERMINOLOGY
INBOARD
platform
edge
OUT
BOARD
platform edge

11
DHOLLANDIA
POWER PACK
●
TERMINOLOGY
See figure
below for parts
corresponding to numbers in this table
#
Description
1
Power pack
: sealed box containing the electric motor and hydraulic pump, the oil tank, control valves, electronic control
unit and various emergency controls that can be operated in case of a electrical power failure.
2
Removable cover
: can be removed to get access to the electric motor and hydraulic pump, the oil tank, control valves and
electronic control unit.
3
Hydraulic hand pump
: manual back
-
u
p pump to lift the platform in case of an electrical power failure (= function UP). The
lever [# 3a] for the hand pump is stored at the front face of the cover of the power pack.
4
Emergency Descent button:
manual back
-
up button to lower the platform in c
ase of an electrical power failure (=function
DOWN).
5
EMR = Emergency Motor Release
: in regular mode, the lift frame and platform are blocked inside the cassette, and cannot
be pulled out by hand easily. When turning the EMR button, the lift frame and platform are unlocked inside the cassette,
and they can be pulled out by head much more easily. After emergency use, the EMR button MUST be reset in its initial
position.
6
Electric connection:
plug for the connection of the wander lead with spiral cable
.
1
1
2
2
3
3a
3a
4
4
5
5
6
6

12
DHOLLANDIA
 Note: depending on the lift type and the installation environment, other types of power packs can be used. Despite different
appearances, the main devices and components are identical. For example:
NOTICE

To ensure the reliability of the lift over many years, it is extremely important that the batteries, their charging system, the battery-
and earth cables, and fuses are dimensioned sufficiently strong, and fitted with care following below mentioned instructions.
Insufficient battery voltage will cause harm and irreparable damage to the electric components of the lift (starter solenoid,
electric motor, electric switches, etc...).
 Vehicle manufacturers often impose prescribed connections for the battery and earth connections of the lift, which should be
observed to avoid damage to the vehicle electrics. Where such prescriptions conflict with the fitting instructions of
DHOLLANDIA, contact the vehicle importer or DHOLLANDIA for further advice.
1
1
2
2
3
3
4
5
6
3a
1
2
3
3a
4
5
6

13
DHOLLANDIA
2.2 SAFETY MEASURES
 DHOLLANDIA lifts are equipped with a multiple safety devices to enable its intended use with a maximum degree of safety for
the operator, the wheelchair occupant on the platform and any incidental bystanders. The following safety devices are
incorporated on the DH-CH... Series:
N°
Description
Image
1
Non
-
slip surface
: the platform surface incorporates an non
-
slip profiling to
prevent the operator and platform occupants from slipping and falling.
2
Roll stop
: roll stop mounted at the outboar
d platform edge. The roll stop is tilted
up automatically when the platform leaves the ground, it is tilted down
automatically when the platform touches the ground.
The roll stop prevents the wheelchair from slowly and unexpectedly rolling off
the platform during lifting and lowering. It is not designed to stop fast and
powered movements.
3
Handrails
:
Rails mounted at both sides of the platform. Lift occupants should
hold on to these handrails to prevent them from falling off the platform.
Handrails must be deployed manually and secured in vertical position prior to
using the lift, they must be stowed manually before retracting the lift back into
its travel position.
On DH-CH101*, foldable extensions [# 9a] to the handrails are available as an
option (option OWP013).
4
Bridge plate
: plate mounted at the inboard platform edge, used to bridge any
gap between the platform and the vehicle floor when the platform is raised to
its maximum height.
The bridge plate tilts down automatically as the platform approaches the vehicle
floor. It tilts up automatically as the platform lowers to the ground.
It also forms a toe-guard for the operator and the wheelchair occupant while
travelling up / down on the platform.

14
DHOLLANDIA
5
Flashing platform lights
: used to make
the platform visible to other parties in
traffic.
6
Side skirts
(on cassette lifts mounted very high above the ground)
:
skirts
between the lift arms and the platform, preventing accidental entrapment of the
feet between the side edges of the platform and the lift arms.
7
Safety valve on the roll stop cylinder
: the valve keeps the roll stop
secured
in the upright position as long as the platform has not reached the ground.
8
End stop for STOW
:
combination of a cam and a switch
to automatically st
op
the platform at the correct height to slide in and STOW the platform in its travel
position. This system prevents trial and error, and mechanical damage of the
lift.
9
Automatic cassette lock:
in regular conditions, the lift frame and platform are
automatically locked inside the cassette by means of a lock mounted at the
inboard edge of the cassette.

15
DHOLLANDIA
10
Emergency
cassette lock
: in emergency conditions (in case of an electrical
power failure) the automatic cassette lock can be disengaged, and the platform
and lift frame can be pulled out by hand (= function DEPLOY).
11
Electric emergency stop:
enables the operator to switch
-
off the electric power
to the control unit and to cause an immediate stop of all electrically actuated lift
movements. This switch is usually incorporated in the wander lead with spiral
cable.
12
Main battery fuse:
a main fuse 1
00
–
150
A is supplied by the vehicle
manufacturer or by DHOLLANDIA. It protects the main battery cable from the
batteries to the power pack of the lift against short circuits and amperage peaks.
13
15A fuse:
lighter fuses are used to protect the control unit, associated wires
and the printed circuit against short circuits and amperage peaks.
14
Emergency descent button:
manual back
-
up butto
n to lower the platform in
case of an electrical power failure (= function DOWN).

16
DHOLLANDIA
15
EMR = Emergency motor release
: in regular mode, the lift frame and platform
are blocked inside the cassette, and cannot be pulled out by hand easily. When
turning the EMR button, the lift frame and platform are unlocked inside the
cassette, and they can be pulled out by hand much more easily. After
emergency use, the EMR button MUST be reset in its initial position.
16
Hydraulic hand pump
: manual back
-
up pump to lif
t the platform in case of an
electrical power failure (= function UP).
17
Pressure relief valve:
safety device integrated in the
power pack
, enabling the manufacturer and the installer of the lift to
limit the real lift capacity to the maximum rated capacity of the lift sold, and protect it against overload while lifting (= function
UP).
18
Pressure compensated flow valves
: flow valves are integrated in the hydraulic circuits to ensure the platform lowers at a
safe speed, both empty and when fully loaded.
19
Decals
: the lifts are supplied with a number of operation decals, load diagrams and safety decals
. Some of these decals are
premounted by DHOLLANDIA on the lift. Some of these decals are supplied loose and shall be affixed by the installer near to
the lift at a location clearly visible to the operator.
The decals must be kept clean and legible at all times, and replaced whenever required.

17
DHOLLANDIA
3 IMPORTANCE OF PREVENTATIVE MAINTENANCE
NOTICE

Competent and regular preventative maintenance is essential to the operational reliability of the wheelchair lift as well as the
safety of the operator and all bystanders.
 All maintenance and repair work must be performed by authorized DHOLLANDIA service agents and using original
DHOLLANDIA replacement parts only.
 When checking the correct fastening of bolts and nuts, use a calibrated torque wrench to do so. The prescribed values are
mentioned in the annex of this manual.
 The life cycle of a product will be determined by different factors, such as: climate, frequency of use, frequency of preventative
maintenance, … To ensure operational reliability and to extend the life cycle of a wheelchair lift, frequent maintenance is required.
 Above mentioned factors will determine the regularity of lift maintenance.
 If a wheelchair lift cannot be repaired immediately in case of breakdown, it must be put out of operation and secured against
unauthorized use.
 One of the most effective ways to prevent damage or malfunction of the wheelchair lift is to keep the platform and lift housing
clean. Bad weather conditions (snow, mud etc.) together with dirt or other debris entering the wheelchair lift housing can cause
problems if not kept clean properly.
 A maintenance and lubrication schedule is incorporated in the checklist for preventative maintenance and inspection in section
3.1. This schedule will function as a guide but remember that the maintenance frequency depends on the frequency- and
conditions of use.
 The datasheets for the correct grease and oil can be found in appendix 13.4.
3.1 CHECKLIST FOR PREVENTATIVE MAINTENANCE AND INSPECTION
 All maintenance and repair work must be performed by authorized DHOLLANDIA service agents and using original
DHOLLANDIA replacements parts only.
 This checklist will be the only part that can be performed by lift-operators or non-authorized service agents. When a
problem occurs, make sure to contact your national DHOLLANDIA distributor.
 The maintenance frequency depends on the frequency and conditions of use.
WARNING
 Besides the regular maintenance performed by skilled technicians, DHOLLANDIA strongly recommends that operators
perform daily pre-trip inspections as detailed in the operation manual.
 Some steps in the maintenance checklist require special skills and specific knowledge, that can be acquired through the
DHOLLANDIA training programs for maintenance and repair. In case of doubt, DON’T go any further, but ask your local
DHOLLANDIA distributor for professional advice.
WARNING
To reduce the risk of injury in case of a malfunctioning or damaged wheelchair lift:
 Attach a warning sign or note to warn other people that the lift is out of service and should not be used.

18
DHOLLANDIA
Checklist for preventive
maintenance and inspection
Work
order #
Client PO #
Client :
Plate :
Mileage :
Address :
Model + S/N :
Contact phone :
City :
ST :
Zip :
Date :
PASSENGER LIFT When “NOT OK”, lift must be serviced or repaired prior to further use
1.
Before getting started…
Frequency
OK ?
Correc
ted
Lift cleaning
Clean lift thoroughly to make it ready for inspection
As needed
2.
Documentation, safety markings and decals
Frequency
OK ?
Corrected
Operation manual
Present in vehicle cab, complete
90 days
1750 cycles
Model ID decal, serial n
umber decal,
maximum rated capacity
decal
Present, well legible and in good condition
90 days
1750 cycles
Safety and operation decals
Present, complete, well legible and in good condition
90 days
1750 cycles
3.
Controls and
electrical
wiring
Frequ
ency
OK ?
Corrected
Main battery
disconnect switch in control box, dashboard
switch in cabin (when applicable)
Condition, operation
180 days
3500 cycles
Switches and buttons, protective rubber covers
Condition, operation, automatic return to neutral position
180 days
3500 cycles
Wiring harnesses
Condition, secured with clamps and/or cable ties, undamaged
180 days
3500 cycles
Remote control
Condition, operation, condition of holder or magnetic catch, spiral cable and plugs
90 days
1750 cycles
4.
Electrical installation
Frequency
OK ?
Corrected
Batteries and battery connections
Condition, charging system output is sufficient, connections are secure. Apply dielectric grease
to all exposed connections
Yearly
Main fuse or circuit breaker in ba
ttery box
Battery connectors are tight, corrosion free, no signs of overheating
90 days
1750 cycles
(+) Battery and cables, plugs, terminal connections, protective looms
Condition, undamaged, secured with clamps and/or cable ties, inspect full length and connection
at both ends of the cable
180 days
3500 cycles
(
-
) Ground cables, plugs, terminal connections, protective looms
Condition, undamaged, secured with clamps and/or cable ties, inspect full length and connection
at both ends of the cable
180 days
3500 cycles
Wi
ring harness between remote control
and
power pack
Condition, secured with clamps and/or cable ties, undamaged
180 days
3500 cycles
Harness(es
) from platform to control or
power pack
(
buzzer,
platform lights, etc.)
Condition, routing, secured with cable ties, undamaged
90 days
1750 cycles
Harnesses for other auxiliary controls
Condition, routing, secured with cable ties, undamaged
90 days
1750 cycles

19
DHOLLANDIA
Connections in
power pack
, electric connection board
Condition, all connections tight, dry and corrosion free
180 days
3500 cycles
Lim
it switches, pressure switches
Condition, operation, automatic return to the neutral position
90 days
1750 cycles
5.
Hydraulic pipes and connections
Frequency
OK ?
Corrected
Hydraulic pipes,
flexible and rigid
Condition, routing, no damage, leaks or chafing
90 days
1750 cycles
Hydraulic fittings, O
-
ring seals
Condition, no leaks
90 days
1750 cycles
Hydraulic circuit general
No visible oil leaks during operation and at rest
90 days
1750 cycles
6.
Hydraulic power pack
Frequency
OK ?
Corrected
Power pack box + cover, outside &
inside
Condition, undamaged, sealed, dry and corrosion free
90 days
1750 cycles
Mounting of
power pack
to lift frame or vehicle chassis
Condition, undamaged (no deformation, cracks in material or welds)
180 days
3500 cycles
Oil reservoir, oil filter
Check oil level, clean filter yearly, replace hydraulic oil yearly
Yearly
As needed
Bleed hydraulic circuits
After replacing oil or hoses, or after cylinder reconditioning As needed
Motor,
starter solenoid
, connection between both
Condition inside power pack, operation, all connections are tight, no signs of overheating
180 days
3500 cycles
Valve block,
control
valves and hydraulic circuit
No visible oil leaks during operation and at rest
90 days
1750 cycles
7.
Hydraulic cylinders
Frequency
OK ?
Corrected
All hydraulic cylinders
Condition, operation, fastening of articulation pins, locking bolts / nuts
180 days
3500 cycles
Piston rods, rubber pro
tection boots
Condition, rod surface free of paint, dirt, scratches and pitting Yearly
Cylinder
safety valve
s
Condition, undamaged
180 days
3500 cycles
Hydraulic circuits of cylinders, valves and couplings
No visible oil leaks in operation and at rest
90 days
1750 cycles
8.
Lift frame and cassette box (DH
-
C)
Frequency
OK ?
Corrected
Lift frame, lift arms
Condition, undamaged (no deformation, cracks in material or welds), no corrosion
180 days
3500 cycles
Articulation point
s,
articulation pin
s and bearings
Condition, no damage or wear, fastening of articulation pins, locking bolts / nuts
Presence, condition, operation of grease nipples
180 days
3500 cycles
Articulation point
s,
articulation pin
s and bearings
Pump grease in all grease nipples (when applicable)
90 days
1750 cycles
Mounting plates
Condition, undamaged (no deformation, cracks in material or welds), sufficient bolts as per
installation instructions, fastened with required torque, correct alignment
180 days
3500 cycles
Rubber
cassette sealing (DH
-
C)
Condition, undamaged, firmly attached to the cassette
90 days
1750 cycles
Cassette box (when mounted underneath the vehicle)
Condition, undamaged, no corrosion, no gaps or holes
90 days
1750 cycles