Dhollandia DH-RP.12 User manual

Doc: FIT_RP.12_CE_EN_2020_rev0 Rev: 0Date: JANUARY 1, 2020
Manufacturer:
DHOLLANDIA N.V. Zoomstraat 9 9160 LOKEREN (Belgium)
Tel : [phone] Fax : [phone]
e-mail : [e-mail]
website : www.dhollandia.com
DH-RP.12
INSTALLATION MANUAL
Read the manual in its entirety before operating the tail lift
Keep this manual in the vehicle cab, as reference for the driver and tail lift operator
1200kg
** Pictured: RP.12 tail lift
edition

1
DHOLLANDIA
Contents
1UNDERSTANDING SAFETY AND WARNING SIGNS..................................................................................................................2
2INTRODUCTION AND DISCLAIMERS .........................................................................................................................................3
3CONTACT INFORMATION ...........................................................................................................................................................4
4SAFETY PRECAUTIONS FOR OPERATION ...............................................................................................................................5
5SAFETY PRECAUTIONS FOR INSTALLATION...........................................................................................................................5
6TAIL LIFT TERMINOLOGY ...........................................................................................................................................................8
6.1 DH-RP.12 Tail lift terminology ...............................................................................................................................................8
6.2 Installation parameters terminology ....................................................................................................................................10
6.3 Getting started.....................................................................................................................................................................13
6.4 Installation dimensions........................................................................................................................................................14
7FLOOR EXTENSION PLATE AND CHASSIS CUT.....................................................................................................................17
8MOUNTING OF THE EXTENSION PLATE .................................................................................................................................18
9MOUNTING OF THE LIFT FRAME (premounted platform).........................................................................................................21
10 FIXATION OF THE BOLT-ON MOUNTING PLATES ..........................................................................................................................25
11 INSTALLATION OF CONTROL SWITCH....................................................................................................................................30
11.1 Mounting of the control switch.............................................................................................................................................30
11.2 Connection block terminology .............................................................................................................................................33
11.3 Gravity down wiring for the control switch ...........................................................................................................................34
11.4 Power down wiring for the control switch ............................................................................................................................36
12 CONNECTION TO THE BATTERIES..........................................................................................................................................38
13 PUTTING THE TAIL LIFT INTO SERVICE..................................................................................................................................40
14 PLATFORM ORIENTATION........................................................................................................................................................42
15 MOUNTING OF THE SIDE STEPS & DOCK BUMPERS............................................................................................................44
16 LUBRICATION INSTRUCTIONS.................................................................................................................................................47
17 COMMISIONING & QUALITY CONTROL ...................................................................................................................................49
18 DECALS ......................................................................................................................................................................................50
18.1 Regular decals ....................................................................................................................................................................50
18.2 Identification decals.............................................................................................................................................................53
19 APPENDIX...................................................................................................................................................................................54
19.1 Important signs....................................................................................................................................................................54
19.2 Prescribed torques values for bolts supplied with tail lift .....................................................................................................56
19.3 PDI checklist 1/2..................................................................................................................................................................58
19.4 Safe operator position on the platform ................................................................................................................................61
19.5 2-button portable control .....................................................................................................................................................62
19.6 Circuit breaker.....................................................................................................................................................................68
19.7 Cab cut off switch................................................................................................................................................................69
19.8 Electric and hydraulic Information .......................................................................................................................................70
19.9 End note..............................................................................................................................................................................72

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DHOLLANDIA
1UNDERSTANDING SAFETY AND WARNING SIGNS
Many safety signs and symbols used in this manual are based on international standards, others refer to specific situations or
actions.
Consult Appendix 1 for an overview of signs and symbols used in DHOLLANDIA manuals, and their meaning. Make sure you
understand these signs and symbols prior to starting the installation.
Examples of standard ANSI
signs
Examples of DHOLLANDIA
purpose made signs
Please take special notice of the following signs used in the manual. They indicate the likelihood and severity of a potential
injury if a person fails to follow the instructions presented on the safety sign.
NOTICE
DANGER: indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. [white letters on red background]
WARNING: indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. [black letters on orange background]
CAUTION: indicates a potentially hazardous situation which, if not avoided, could result in minor or
moderate injury. [black letters on yellow background]
NOTICE: is used to address practices not related to physical injury. [white letters on blue background]
SAFETY INSTRUCTIONS: indicate general instructions relative to safe work practices, reminders of
proper safety procedures, or the location of safety equipment. [white letters on green background]
SAFETY
INSTRUCTIONS
SAFETY ALERT SYMBOL: is used to alert the user to potential hazards. All safety messages that
accompany this sign shall be obeyed to avoid possible harm. [free-standing, or on back-ground
colours red, orange, yellow or black]

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DHOLLANDIA
WARNING
Failure to understand and to follow the instructions in this manual can put the operator and any bystanders at great risk of
serious bodily injury and death.
Prior to operating the tail lift, make sure you understand the safety and warning signs used, and read them in conjunction with
the instructions in this manual.
If in doubt, DO NOT operate the tail lift. Contact your national DHOLLANDIA distributor. See page 5 for contact info.
2INTRODUCTION AND DISCLAIMERS
This manual provides you with the information necessary for the installation of the DHOLLANDIA DH-RP.12 fold-away tail lift.
It provides you with general instructions applicable to the common truck and trailer types. It might be possible that specific issues
particular to your installation case are not adequately covered by this manual. If in doubt, please contact your local DHOLLANDIA
distributor for further assistance.
The CE IDENTIFICATION AND INSPECTION BOOK (separate) contains the serial number identification, the CE Declaration of
Conformity, the Fitting Declaration to be filled out by the installer of the tail lift, and an overview of the owner’s legal obligations in
terms of periodic testing and certification.
DHOLLANDIA tail lifts are regularly being adapted to new vehicle and chassis developments, and specialized customer
requirements. Therefore, DHOLLANDIA reserves the right to alter product specifications without prior notice. Such modifications
might not have been included at the time this manual was printed.
NOTICE
Please confirm you have reviewed the most up-to-date version of this manual prior to installation and operation of the associated
DHOLLANDIA tail lift.
It is the sole responsibility of the installer(s) to follow shop best practices for safety and craftsmanship and to use good common
sense.
Contact your national DHOLLANDIA distributor if you have any questions regarding the installation, operation, repair and
maintenance of DHOLLANDIA tail lifts, or to obtain replacement copies of manuals or decals.
WARNING
Improper installation can cause damage to the tail lift, can reduce the durability and reliability of the tail lift, and can put the
operator and bystanders at great risk of serious bodily injury and death in many ways.
It is therefore essential that the tail lifts are installed with proper care, in compliance with the installation instructions of this
manual.
In case of doubt, ALWAYS contact the national DHOLLANDIA distributor for further advice, prior to continuing.

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DHOLLANDIA
3CONTACT INFORMATION
DHOLLANDIA tail lifts are regularly being adapted to new vehicle and chassis developments, and specialized customer requirements.
Therefore, DHOLLANDIA reserves the right to alter product specifications without prior notice; and potentially modifications or new
developments might not have been taken into account at the time of printing
NOTICE
Please confirm you have reviewed the most up-to-date version of this manual prior to operation of the associated DHOLLANDIA
tail lift. See below for instructions to download the latest version of the manual.
Contact your national DHOLLANDIA distributor if you have any questions regarding the installation, operation, repair and maintenance
of DHOLLANDIA tail lifts, to obtain replacement copies of manuals or decals, or to learn about available equipment options for
DHOLLANDIA tail lifts.
Take notice of following important disclaimers:
DISCLAIMERS
DHOLLANDIA disclaims liability for any personal injury, death, or property damage that results from operating a tail lift that
has been modified from the original design, without explicit written approval from the manufacturer.
DHOLLANDIA disclaims liability for any personal injury, death, or property damage that results from use of aftermarket or
non-OEM replacement parts for service or repair of the tail lift.
DHOLLANDIA disclaims liability for any personal injury, death, or property damage that results from improper use of the tail
lift.
DHOLLANDIA disclaims liability for any personal injury, death, or property damage that results from overloading or improperly
loading the platform, disregard of the maximum rated lift capacity and the applicable load charts.
There are no warranties, express or implied, including the warranty of merchantability or a warranty of fitness for a particular
purpose extending beyond that set forth in this manual.
The latest version of all manuals can also be downloaded from the DHOLLANDIA website
www.dhollandia.com → Downloads → User’s manuals → … select required manual
If in doubt where to find your national DHOLLANDIA distributor, visit the official DHOLLANDIA website
www.dhollandia.com → Country selection / language selection → Service and international work

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DHOLLANDIA
4SAFETY PRECAUTIONS FOR OPERATION
It is essential that the personnel involved in installing, servicing and repairing tail lifts knows, understands and applies
the safety instructions and precautions contained in the OPERATION MANUAL issued with the tail lift.
Therefore, make sure you consult the OPERATION MANUAL prior to installing or operating the tail lift.
5SAFETY PRECAUTIONS FOR INSTALLATION
It is essential that the personnel involved in installing, servicing and repairing tail lifts knows, understands and
applies the safety instructions and precautions contained in the GENERAL SAFETY INSTRUCTIONS FOR
INSTALLATION, MAINTENANCE AND REPAIR manual.
Therefore, make sure you consult the GENERAL SAFETY INSTRUCTIONS FOR INSTALLATION,
MAINTENANCE AND REPAIR manual prior to installing the tail lift.
These instructions are supplied as a separate manual with your tail lift.
You can also contact the national DHOLLANDIA distributor for the latest edition of this manual. See page 5 for
contact info. Or download the latest edition from the website:
www.dhollandia.com →your language →Downloads →User’s manuals → General information
WARNING
Improper use of the tail lift will put the operator and other parties at great risk of serious bodily injury and death.
To reduce the risk of serious bodily injury to the operator and any bystanders, the use of the tail lift is restricted to skilled
operators, who have been properly trained, and who know and understand the full contents of the operation manual.
To reduce the risk of serious bodily injury or death, THE OPERATOR MUST COMPLY WITH ALL SAFETY INSTRUCTIONS
AND WARNING LABELS IN THE OPERATION MANUAL before and while operating the tail lift.
Please confirm you have reviewed the most up-to-date version of this manual prior to installation and operation of the associated
DHOLLANDIA tail lift.

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DHOLLANDIA
WARNING
The personnel involved in tail lift installation are exposed to various dangers. Improper use of the tail lift, or ignorance and
neglect during installation, will put the personnel at great risk of bodily injury and death.
Improper installation can cause damage to the tail lift, can reduce the durability and reliability of the tail lift, and can put the
operator and bystanders at great risk of serious bodily injury and death in many ways.
To reduce the risk of serious bodily injury or death to the installation personnel, to the operator, and any bystanders, tail lift
installation works MUST be restricted to skilled and trained technicians, who have been duly and professionally trained, and
know, understand and apply the manuals of the tail lift:
1. OPERATION MANUAL
2. INSTALLATION MANUAL
3. GENERAL SAFETY INSTRUCTIONS FOR INSTALLATION, MAINTENANCE AND REPAIR
ALWAYS confirm you have reviewed the most up-to-date version of these manuals prior to installation and operation of the
associated DHOLLANDIA tail lift.
In case of doubt, ALWAYS contact the national DHOLLANDIA distributor for further advice, prior to continuing.
ALWAYS wear appropriate Personal Protective Equipment. This includes but may not be limited to: ANSI rated glasses with
side guards, or a wrap-around face shield; steel toe safety shoes; fire-resistant overalls; protective gloves; adequate ear
protection; a safety helmet when working under the vehicle chassis.
NEVER wear loose-fitting clothes that may get trapped in the moving parts of the tail lift, or in any machinery and tools used for
the installation. Don’t wear rings, bracelets, necklaces, watches etc…
ALWAYS use the proper tool for the job. Repair or replace worn or damaged tools before use.
Pay special attention to the lifting devices (forklifts, overhead cranes, hoists, chains or ropes…) used to handle the tail lifts, and
for the clamping tools (C-clamps, pipe clamps, vise grips…) used to clamp the tail lift, its mounting plates and floor extension
to the vehicle chassis and box. Ensure these tools are appropriate for the job, and in good working order.
Place the vehicle on a flat even ground and chock the wheels so that it cannot move during the installation process. In case of
a motor vehicle, make sure the engine is off and the parking brake is set before starting.
Do not work underneath the tail lift, or within reach of the platform and the moving parts of the tail lift, without properly securing
and supporting the platform and the tail lift frame against accidental falling. Use an overhead crane and hoists, a forklift or
equivalent means to secure the heavy tail lift components.
Make sure the vehicle battery power is disconnected while installing the tail lift. Connect the battery power to the tail lift only
when the installation is completed, or as required in the installation instructions.
Before welding, note that welding on galvanized parts releases hazardous fumes. Provide adequate ventilation,
and wear an appropriate toxic fume rated welding respirator.
NEVER modify DHOLLANDIA tail lifts or their mounting plates without prior written consent by the manufacturer.
If for any reason, trouble-shooting and / or repair might be needed during the installation process, consult
and follow the guidelines and safety instructions of the MAINTENANCE MANUAL.

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DHOLLANDIA
NOTICE
Make sure the vehicle battery power is disconnected while installing the tail lift. Connect the battery power to the tail lift only
when the installation is completed, or as required in the installation instructions.
Except for the support channels and bracing of the side steps, which are usually welded to the cross members of the auxiliary
chassis, DHOLLANDIA tail lifts are designed as a bolt-on system, and don’t require any welding. See Appendix 2 for
prescribed torque values.
Welding should be done by qualified personnel only, and only to the extent allowed by the vehicle manufacturer. Ensure that
the positive and ground cables are disconnected from the batteries, and that all vehicle electrical and electronic equipment is
fully isolated before welding.
ALWAYS keep the ground clamp as close as possible to the weld location.
WARNING
NEVER modify DHOLLANDIA tail lifts or their mounting plates, NEVER deviate from the described installation procedures
without prior written consent by the manufacturer.
DHOLLANDIA disclaims liability for any personal injury and / or property damage that results from improper use.

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DHOLLANDIA
6TAIL LIFT TERMINOLOGY
6.1 DH-RP.12 TAIL LIFT TERMINOLOGY
See Figure 6.1 on next page for parts corresponding to numbers in this table
#
Description
1
Platform Assembly: combination of the main and flip sections of the platform.
2
Platform, Main Section: inboard section of the foldable platform. Manufactured from steel or lightweight aluminium, with a
permanent non-slip working surface.
3
Platform, Flip Section: carries the load during loading / unloading, lifting / lowering. Consists of a platform main section and
a flip-over point.
4
Platform Pitch Adjustment bolts: bolts that adjust the angle of the main and flip section of the platform.
5
Lift Arm Weldment: support brace between the parallel lift arms.
6
Parallel Arms: two parallel arms supporting the platform while it travels up and down.
7
Platform Opener: arm with roller(s) mounted on the lift frame, assisting the deployment of the platform from its travel position
to the work position, then back to its travel position.
8
Lifting Cylinder: hydraulic cylinders used to LIFT / LOWER the lift arms, the platform and its load.
9
Mounting Plates: used to mount the lift frame to the vehicle chassis.
10
Bed Extension Plate: heavy duty steel extension mounted to the rear sill of the vehicle floor, with a permanent non-slip
surface.
11
Side Steps: steps mounted to the side of the extension floor to help the driver climb into the vehicle from the side. The side
steps incorporate rubber dock bumpers.
12
Dock Bumpers: rubber buffers mounted on the rear face of the side steps, to reduce impact damage when the vehicle is
reverting into a loading dock.
13
Support Channels: steel channels welded to the underside of the vehicle body (to the rear sill and support cross members
underneath the vehicle floor).
14
Diagonal Braces: steel profiles linking the side steps and dock bumper with the support channels welded to the underside
of the vehicle body. The construction with support channels and diagonal braces aims to distribute the forces of a dock impact
over the rear sill and support cross members of the vehicle body and avoid damage as much as possible.
15
Hydraulic Power Unit: contains the electric motor driving the hydraulic pump, the oil tank, and the control valves.
16
Toggle Control Switch: easy-to-use controls to LIFT/LOWER the platform, mostly mounted in fixed position at the side of
the vehicle body, or on the rear post of the body.
17
Centre point of maximum load: point up to which the maximum rated capacity of the tail lift is valid. Beyond that point, the
maximum safe working load diminishes according to the applicable load charts.

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DHOLLANDIA
Figure 6.1



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DHOLLANDIA
6.2 INSTALLATION PARAMETERS TERMINOLOGY
See Figure 6.2 on next page for parts corresponding to numbers in this table:
LARM
Length of the lift arms [= Lift ARM length]
VFH max
Max. height of vehicle floor (UNLOADED), applicable for the given arm length [= Vehicle Floor Height]
VFH
Actual height of vehicle floor (UNLOADED)
VFH min
Min. height of vehicle floor (FULLY LOADED)
CTH max
Max. height from underside of chassis to top of the vehicle floor, applicable for the given arm length [= Chassis Total
Height]
CTH
Actual height from underside of chassis to top of the vehicle floor
MFT
Mounting height of lift frame under the vehicle: measured from the top of vehicle floor to the top of the lift frame main
tube [= Mounting height Floor to Tube of frame]
MTG
Mounting height of lift frame above the ground: measured from the top of the lift frame main tube to the ground
[= Mounting height Tube of lift frame to Ground]
MPG
Ground clearance under tail lift [= Mounting clearance Plates to Ground]
PD
Maximum length of the main and foldable platform sections [= Platform Depth]
LOF
Required mounting space to end of lift frame [= Lift Overhang to Frame]
LOP
Required mounting space to end of premounted pump unit [= Lift Overhang to Pump unit]

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DHOLLANDIA
Figure 6.2
MFT
MTG

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DHOLLANDIA
See Figure 6.3 for parts corresponding to numbers in this table:
LAC
Width of the lift arms [= Lift Arm Centre]
CHW
Vehicle chassis width [= CHassis Width]
BWO
MIN
Min. body width with pump unit in premounted position [= Body Width Outside]
Figure 6.3
MFT

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DHOLLANDIA
6.3 GETTING STARTED
OEM Vehicle manufacturers may have issued important instructions on various aspects of the tail lift installation, specific to the
brand and type of chassis, such as welding instructions (or prohibition to weld!); instructions on chassis drilling and bolt-on
connections to the chassis; recommendations on the use of hydraulic stabilizing legs; guidelines for the battery and ground cable
connections; fuses and other electrical interfaces; etc...
NOTICE
The installer MUST verify and ensure compatibility between the tail lift and the vehicle.
The installer MUST verify and ensure compliance with the installation instructions issued by the vehicle and body
manufacturer.
Improper modifications to the vehicle chassis or body could cause serious mechanical failure of the vehicle. The installer MUST
ensure that modifications to the vehicle chassis and / or body will not adversely affect the structural integrity of the chassis and
/ or body.
In the event instructions of vehicle manufacturer conflict with the installation instructions issued by DHOLLANDIA (e.g. on fuse
ratings, etc.), contact your national DHOLLANDIA distributor for further assistance.
In the event OEM instructions conflict with the installation instructions issued by DHOLLANDIA (e.g. fuse ratings, etc.) contact
DHOLLANDIA see page 5 for contact info.
Place vehicle on a flat even ground and chock the wheels so that it cannot move during the installation process. In case of a motor
vehicle, switch off the engine and engage the parking brake before starting.
Verify the installation kit is complete, and that all parts needed to correctly fit the tail lift are present.
Compare the voltage of the vehicle batteries with the voltage of the hydraulic pump unit of the tail lift.
Compare the installation dimensions and maximum installation parameters indicated in the installation drawing with the actual
dimensions of the vehicle, to verify compliance. (See next chapter).
Verify if the vehicle chassis and body are strong enough to support the load and moment created by the tail lift at maximum rated
capacity. Refer to the Body Builder Guidelines of the OEM vehicle manufacturer for details.
Check the stability of the vehicle and the weight over the axles with the addition of a tail lift loaded to maximum capacity. The
weights indicated in the technical documentation and price list are theoretical and approximate and may vary from one tail lift
installation to another.
Make sure that the body is accurately fitted to the vehicle chassis.
Remove all objects that are mounted in the mounting space required by the tail lift (RUP, spare wheel carrier, pallet racks, tool
boxes, etc.). If necessary, consult with the OEM vehicle manufacturer for replacement solutions (e.g. special spare wheel carriers,
exhaust pipe modifications, etc.).
Finish the tail lift in compliance with applicable road legislation of the country where the vehicle will be registered.

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DHOLLANDIA
When connecting hydraulic fittings, make sure that the connections are thoroughly clean, and that you don’t contaminate the
hydraulic oil.
Grease all bearings and pins before putting the tail lift into service. It is recommended to grease all articulation bearings before
mounting the corresponding articulation pin.
After installation, work through the pre-delivery inspection (PDI) checklist, verify all check points with due diligence. Make sure the
final inspection is signed off by an inspector who is not part of the installation team.
Do not pressurize any tail lift functions (LIFT / LOWER) before the tail lift installation is fully finished.
During installation and while testing, verify that the tail lift and its moving parts don’t interfere with, or cause damage to the vehicle
systems (e.g. to suspension, braking system, hydraulic and electrical circuits, etc.).
6.4 INSTALLATION DIMENSIONS
The DH-RP.12 is usually delivered with a premounted mounting bar between the lift arms and lift frame, pre-setting the mounting
height MFT = 445mm. [Figure 6.4]
Figure 6.4 shows:
1. the required overhang LOF / LOP
2. the min. vehicle floor height VFH MIN. and corresponding ground clearance MPG
3. The max. vehicle floor height VFH MAX. and corresponding ground clearance MPG
Before starting the installation, verify if the actual floor height VFH of the vehicle falls within the given min. and max. range VFH
MIN < VFH < VFH MAX.
The max. floor height VFH MAX. should be measured for an UNLOADED vehicle (= worst case)
The min. floor height VFH MIN. should be measured for a FULLY LOADED vehicle (= worst case)

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DHOLLANDIA
Figure 6.4
Dimensions table
mm
A
715
B
655
C
445
D
305
E
128
F
287
G
584
H
171
MFT
491
CTH MAX
533
MTG
462
VFH MAX
1300
VFH MIN
1064
LARM
820
Figure 6.5
MFT
MTG
MTG
MFT

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DHOLLANDIA
Figure 6.6
Dimensions table
mm
CHW MIN
700
CHW MAX
900
BWO MIN
1578
The tail lift is equipped with bolt-on mounting plates, adjustable in width for chassis width 700mm < W < 900mm. The mounting
plates don’t require any welding. [Figure 6.6]
Refer to Figure 6.4 for the min. body width BWO MIN. required for installation with premounted pump unit.
NOTICE
If you decide to remove the mounting bar and change the mounting height MFT of the tail lift, ensure to stay within the
applicable ranges for the installation parameters VFH, MFT and MTG.
Consult the national DHOLLANDIA distributor for confirmation of max. and min. mounting dimensions and obtain a chassis
cut-out drawing for the new mounting height MFT.
Mounting height MFT is measured from the top of the vehicle bed to top of the main frame tube.
Figure 6.5 When determining mounting height MFT, make sure the height of the RUPD complies with regulations.

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DHOLLANDIA
7FLOOR EXTENSION PLATE AND CHASSIS CUT
Before Installation, verify the vehicle rear sill will support the required loads.
Remove all objects that are mounted in the overhang / mounting space required by the tail lift (ICC, spare tire carrier, pallet racks, tool
boxes, walk ramps etc…).
The installation can be a STANDARD MOUNT [see Figure 7.1] whereby the bed extension is added behind the rear sill of the vehicle
body. Or it can be a FLUSH MOUNT [Contact DHOLLANDIA for guidance], whereby the bed extension is integrated into the vehicle
floor.
For standard mounts, remove dock bumpers, steps, or any protrusions that would prevent the deck extension from being mounted
flush against the rear door sill.
Follow the chassis cut-out dimensions [Figure 7.2]. Trim the chassis beams, long sills, rear sill to the indicated dimensions.
It is possible to mount the lift at a higher mounting height MPG (e.g. to increase the ground clearance); or at a lower mounting
height (e.g. to fit within a shorter mounting space). Ask DHOLLANDIA to confirm the required chassis cut-out dimensions,
as these might change in relation to the new fitting height MPG.
Figure 7.1
Figure 7.2
Dimensions table
mm
A
400
B
305
C MAX
125
D
287
Dimensions table
mm
A
400
B
305
C MAX
152
D
287
STANDARD MOUNT
FLUSH MOUNT
Floor extension
Long sill
Chassis beam
Rear sill
Rear post
of body
Floor extension
Long sill
Chassis beam
Rear sill
Rear post
of body

18
DHOLLANDIA
NOTICE
Where chassis beams, longs sills, the rear sill and other steel chassis or body components have been cut, grinded, drilled, etc…,
the installer should apply adequate anti-corrosive coating to protect the vehicle and body against corrosion. Check, and make
sure you comply with the instructions of the OEM vehicle manufacturer.
8MOUNTING OF THE EXTENSION PLATE
The extension plate is supplied in galvanized finish and is intended to be bolted to the rear sill of the body. It is allowed to weld
the extension to the rear sill, in addition to bolting, if desired.
There are 2 models [see drawing in appendix]:
1. Floor extension 2430mm wide (incl. side steps) for 2145mm platform width.
2. Floor extension 2590mm wide (incl. side steps) for 2300mm platform width.
Measure and mark the centre line of the body and sill.
Measure and mark the centre line of the extension plate.
Before drilling, verify the actual holes in the extension plate supplied with the drawing on right [Figure 8.1].
Measure, mark and drill the 13 holes dia. 14.3mm required for mounting the extension, then coat the holes to protect against
corrosion.
Position the floor extension up to the rear sill using a fork lift or hoists.
Figure 8.1
Dimensions table
mm
A
860
B
735
C
610
D
355
E
180
F
38
G
14
H
80

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DHOLLANDIA
Figure 8.2
Align the centreline of the extension plate to the centreline of the rear sill. Make sure it is level with vehicle floor [Figure 8.2]. If not
level, vary the mating surfaces between the extension plate and rear sill, remove any obstructions, or adjust as needed.
Bolt the extension plate to the rear sill, using 11 bolts M14 and locking nuts supplied with the tail lift [Figure 8.3]:
Mount all bolts and locking nuts and fasten them hand-tight.
Ensure the extension plate is level with the vehicle floor [Figure 8.2]; and flush with the top surface of the rear sill.
Then tighten the bolts to the required torque. Work from the centre outward.
Figure 8.3
Total extension plate
11x M14x1.5 (10.9)
185 Nm
WARNING
The extension plate is very heavy! When falling on a person, it can cause serious personal injury or death.
Therefore, handle the plate with care. Use lifting aids such as a forklift, gantry crane, hoists etc… to secure the plate, and
prevent it from falling.