Digi DC-150 User manual

73347
DC-150
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2
DC-150 USER’S QUICK OPERATION GUIDE
DISPLAY & KEYBOARD PANELS
DC-150 Keypad
REZERO Key : Reset weight display to zero. Numeric Keys : Enter number values.
TARE Key : Enter or clear tare value. MODE Key : Toggle between mode routines.
UNIT WEIGHT Key : Enter UW using number keys. LOT NO. Key : Enter a lot number for printing.
PIECES Key : Calculate Unit Weight SHIFT DOWN Key : Shift down to other functions.
SCALE Key : Toggle between platforms FEED Key : Advance label or paper
PLUS [+] Key : Add parts in accumulation. AUTO/ MANUAL Key : Toggle Modes / Undo last entry
MINUS [−] Key : Subtract parts in accumulation. SHIFT UP Key : Shift up for symbol characters entry.
CODE Key : Recall Item Code. A to Z Keys : Enter Alphabetical data.
ENTER Key : Print single or totaL accumulation.
CLEAR Key : Clear keyed in data.
DECIMAL [•] Key : Enter the decimal point.
DC-150 Indicator Lamps
ZERO Lamp : Zero point is set MEMORY Lamp : An accumulated total is in memory.
STABLE Lamp : Weight is stable. IN Lamp * : Quantities being added to inventory
NET Lamp : Net weight is displayed. OUT Lamp * : Quantities being removed from inventory.
SCALE 1/ 2/ 3 Lamp : Platform in use. JOB Lamps : Indicates the job module number
INSUFFICIENT Lamp : Sample size is too small
RECOMP Lamp : Unit Weight may be
recalculated
* When both of IN and OUT lamp are off, quantities are not
changed.
Press [REZERO] key to interrupt count down sequence.
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3
1. UNIT WEIGHT COMPUTING FOR NEW PART.
1.1 Sampling of Unit Weight
Task Procedure
Weight Unit Weight Quantity Z S N I R
Stand by status 0.0000 0.0000 0
◊
◊◊
1. Compute Unit Weight. Put sample pieces on
scale. e.g. 15 pcs.
0.0564 0.000 0
◊
Enter sample number with
numeric keys. * 1"
(2) 15
Press [PIECES] key. 0.0564 3.7580 15 ◊
2. When sample weight is not sufficient, Add more weight then press [PIECES] key again.
The number of pieces needed appears in display. * 2"ADD 12
Compute Unit Weight Add the required pieces ADD 0
with insufficient sample. Press [PIECES] key. 0.1014 3.7502 27
◊
The accuracy of the computation can be improved by increasing the sample size with the following procedure.
3. Re-compute Unit Weight
with sufficient sample
*3"
A
dd more pieces 1 to 3
t
imes as many as the
f
irst sample.
0.2102 3.7502 56
◊◊
Press [PIECES] key. 0.2102 3.7527 56
◊
Indicator Z= Zero Lamp / S= Stable Lamp / N= Net Lamp / I= Insuff Lamp / R= Recomputing Lamp
Note *1)"If using a sample of 10 pcs., press [PIECES] key without entering a number of sample pieces.
Note *2)"This procedure may be skipped by pressing [PIECES] key without adding additional parts.
Note *3)"The Recomputing function works when RECOMP lamp is on.
Note *4)"The Recomputing operation is not applicable for parts smaller than scale counting resolution.
Note *5)"Use the scale of the smallest capacity to obtain the most accurate unit weight, then transfer to the
larger bulk counting scale.
1.2 Keyboard Entry of Known Unit Weight
Task Procedure
Weight Unit Weight Quantity Z S N I R
Stand by status 0.0000 0.0000 0
◊◊◊
1. Enter Unit Weight
through Keyboard.
Press 3 , . , 7 , 5 , 6 , 2 (6) 3.7562
Press [UNIT WEIGHT→
→→
→]
key. *1)"
0.0000 3.7562 0
◊◊
2. Count Bulk Place bulk pieces on
scale to desired Qty
Indicator Z= Zero Lamp / S= Stable Lamp / N= Net Lamp / I= Insuff Lamp / R= Recomputing Lamp
Note *1)"The UW/1000 pieces is entered and displayed in the Unit Weight display window.
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4
2. PARTS COUNTING OPERATION
2.1 Single Transaction
Task Procedure
Weight Unit Weight Quantity Z S M IN O
After entering the Unit Weight by any method 0.0000 3.7527 0
◊◊ ◊
1. Count parts *1)"Place parts on platter. 0.1352 3.7527 36 ◊
◊
2. Print label Press [∗
∗∗
∗ENTER]
]]
]key. 0.1352 3.7527 36 ◊ ◊
Indicator Z=Zero Lamp / S= Stable Lamp / M= Memory Lamp / IN= IN Lamp / O= Out Lamp
Note *1)"To Print Label without counting, enter the number of parts and press [∗
∗∗
∗ENTER] key.
2.2 Multiple Transactions
Task Procedure
Weight Unit Weight Quantity Z S M IN O
After entering the unit weight by any method 0.0000 3.7527 0
◊◊ ◊
1. Count parts : Box 1 Place parts on platter. 0.1614 3.7527 36 ◊
◊
2. Store the Qty in Memory. Press [+
++
+]key. *1"0.1614 3.7527 36 ◊◊◊
3. Count parts : Box 2 Place parts on platter. 0.0451 3.7527 12 ◊◊◊
4. Delete count from total. Press [−
−−
−]key. *1"0.0451 3.7527 12 ◊◊◊
5. Print total accumulation
label and clear memory.
Press [∗
∗∗
∗ENTER] key.
*2"
0.0451 3.7527 24 ◊
◊
Indicator Z=Zero Lamp / S= Stable Lamp / M= Memory Lamp / IN= IN Lamp / O= Out Lamp
Note *1) "Each Transaction label will be printed by pressing [
[[
[+
++
+]
]]
]or [
[[
[−
−−
−]
]]
]key. (Depending on Print Spec 22)
*2) "Grand Total label will be printed by pressing [∗
∗∗
∗ENTER] key. (Depending on Print Spec 22)
2.3 ID Code Entry
TASK PROCEDURE
1. Enter ID Code Number FIRST. Press Alpha/Numeric keys to enter ID Code.
*1"Press [CODE] key to enter
2.4 Part Number Entry
TASK PROCEDURE
1. Enter Part Number Press Alpha /Numeric keys to enter part number
Press [SHIFT DOWN] key then [A/Part Number]key
within 3 seconds to enter number.
2.5 Part Name Entry
TASK PROCEDURE
1. Enter Part Name Press Alpha /Numeric keys to enter part name
Press [SHIFT DOWN] key then [B/Part Name ] key
within 3 seconds to enter name. Then press [CLEAR] key.
Note *1)"ID CODE must be entered FIRST to reserve file space for additional item data.
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5
3. TARE WEIGHT ENTRY - SUBTRACTION.
3.1 One Touch Tare
Task Procedure
Weight Unit Weight Quantity Z S N I R
Stand by status 0.0000 0.0000 0
◊◊◊
1. Subtract the tare weight Place a container on
scale when stable,
0.0250 0.0000 0 ◊
Press [TARE] key. 0.0000 0.0000 0 ◊◊◊
Indicator Z= Zero Lamp / S= Stable Lamp / N= Net Lamp / I= Insuff Lamp / R= Recomputing Lamp
Note 1) To clear tare value, press [0] key, then [TARE] key.
2) Tare weight can be entered any time.
3.2 Keyboard Tare Weight Entry
Task Procedure
Weight Unit Weight Quantity Z S N I R
Stand by status 0.0000 0.0000 0
◊◊◊
1. Enter tare weight
through keyboard,
Press . , 0 , 2 , 5 (4) . 0 2 5
when stable Press [TARE] key. - 0.0250 0.0000 0 ◊◊◊
Indicator Z= Zero Lamp / S= Stable Lamp / N= Net Lamp / I= Insuff Lamp / R= Recomputing Lamp
Note 1) The Tare Weight can NOT be greater than the scale capacity.
4. LOT NUMBER ENTRY
The Lot Number will print if the print format has the lot number fields allocated.
Task Procedure
Weight Unit Weight Quantity Z S M IN O
Stand by status 0.0000 0.0000 0
◊◊◊
1. Enter lot number. Press 0, 2 , 5, A, - , 1 (6) 025A-1
Press [LOT] key. 0.0000 0.0000 0
◊◊◊
To clear the lot number.
2. Clear lot number Press [LOT] key twice. DEL 025A-1
Press [Y] key. 0.0000 0.0000 0
◊◊◊
Indicator Z= Zero Lamp / S= Stable Lamp / M= Memory Lamp / IN= IN Lamp / O= Out Lamp
Note 1) The lot number may be cleared automatically by entering another Item Code when scale specification set.
5. AUTOMATIC COUNTING WITH ID CODE ENTRY
5.1 Item Code Keyboard Entry
TASK PROCEDURE
1 Select scale and Re-Zero platform Press [SCALE] key to select the scale and press [RE-ZERO] Key.
2. Recall ID Code from Memory. Enter an ID Code and press [CODE] KEY.
3. Set IN or OUT operation. Press [SHIFT DOWN] key then [•
••
•] DECIMAL key.
4. Parts counting Place parts on selected scale - view quantity
4. Print Label. Press [∗
∗∗
∗ENTER] key.
Note 1) To Clear Tare weight, Press [0] then [TARE] key.
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6
6. ID CODE - DATA STORAGE IN MEMORY
6.1 Item Code number ID Codes allow you to store information in memory through program mode. The
following information may be programmed in each ID Code data storage address. The field length will vary with
each line of data from one digit to 32 digits.
Inventory Data Storage Fields
Field Length 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 32
1. ID Code
2. Part Number
3. Part Name
4. Unit Weight
5. Stock Location 0 1 Z Z
6 Inventory Balance
7. Threshold Reorder Point
8. Tare Weight
9. Set Point Quantity/Wgt .
10. Scale to Use.
NOTE: Fill in blank spaces with data. From 1 to 32 digits. When entering multiple data items, use IBM AT
keyboard, or duplicate this chart before manually entering data into memory for each Code Number.
TASK PROCEDURE
Program Item Data Press [Mode] Key to Program, Press [∗
∗∗
∗/
//
/ENTER] key
PRG: ID CODE Press [∗
∗∗
∗/
//
/ENTER] ID = Enter ID Code
1. Enter A/N ID Code Press A/N Keys to enter the specific ID Code, Press [CODE] Key *1"
All other lines of data can be entered at random, To Exit, Press [∗
∗∗
∗/
//
/ENTER] Key
2. Enter Part Number A/N Keys, [SHIFT DOWN], then [ A/ PART NO.] key *2"
3 Enter Part Name A/N Keys, [SHIFT DOWN], then [ B/ PART NAME]key *2"
4. Enter Unit Weight Sample New UW or Keyboard enter known UW, Press [UNIT WEIGHT→
→→
→]
]]
]key
5. Enter Location Enter all eight digits, Press [SHIFT DOWN] then [C/ LOCATION ] key *2"
6. Enter Inventory Balance Enter Starting Quantity, Press [SHIFT DOWN] then [D/ INVENT]key
7. Enter Threshold Enter Re-Order point Quantity, Press [SHIFT DOWN] then [ E/Th’Hold]key *2"
8. Enter Tare Weight Enter known tare weight from keyboard, Press [TARE] key or Place tare weight
on scale, then Press [TARE] key. Tare weight must be less than scale capacity.
9. Enter Set Point Press [SHIFT DOWN], [ F/SETPOINT]key, then Enter Quantity, Press [F/SETPOINT]
key, Press [UNIT WEIGHT→
→→
→]
]]
]key, then Enter %, Press [F/SETPOINT ] key twice.
To view data Press [SHIFT DOWN], [F/SETPOINT ] again.
10.Select Scale Enter Scale Number 1,2, or 3 , then Press [SHIFT DOWN] [G/SCALE ]key,
NOTE *1) "First Always enter ID Code: i.e. Enter “ABC-123” Up to 16 A/N characters in Length.
*2) "Recall entry, Press [SHIFT DOWN] then item data key,
Press [CLEAR] to DELete, respond with ( Y = Yes or N = No )
*3) "AUTO/Manual Key Undo last action.
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7
6.2 Parts IN-OUT Operation
Quantities received IN or shipped OUT of inventory are recorded for each ID Code as the transactions occur. The
Inventory balance for each part is the NET Quantity on hand of that part.
Task Procedure
Weight Unit Weight Quantity Z S M IN O
stand by status 0.0000 0.0000 0
◊◊◊
1. Enter ID Code No. Press C , P , - , 1 , 7, 5 (6) CP-175
Press [CODE] key. 0.0000 3.7527 0
◊◊◊
2. Receive IN or Press [SHIFT DOWN] Key. 0.0000 3.7527 0
◊◊◊
Ship OUT function Press [•
••
•] Key. * 1"0.0000 3.7527 0
◊◊◊
3. Count parts Place parts on platter. 0.1352 3.7527 36 ◊◊
4. Print label. Press [∗
∗∗
∗/ENTER] key. 0.1352 3.7527 36 ◊◊
Indicator Z=Zero Lamp / S= Stable Lamp / M= Memory Lamp / IN= IN Lamp / O= Out Lamp
Note *1)"Press [SHIFT DOWN] key then Press [
[[
[•
••
•]
]]
]Decimal key within 3 seconds to switch IN/OUT/Non-Add.
Note *2)"When both IN and OUT lamps are off, the quantities are not subtracted or added to Inventory.
7. AUTO JOB OPERATION
A multiple step Pattern of operations may be set up and assigned to each ID Code allowing repeat operation
discipline for a selected function. Five Patterns can be designed for specific applications, that prompt the operator
to follow the programmed sequence steps in the Auto Job Module operation using only the [∗
∗∗
∗ENTER] key. See
the Programming Manual, Section 3.6
I.e. The programmed procedure; Lot No. Entry ÆCounting ÆPrint Label ÆEnd of Operation
Task Procedure
Weight Unit
Weight
Quantity 1 2 3 4 5 6 7
stand by status 0.0000 0.0000 0
1. Enter ID Code No. Press A/N Keys
Press [CODE] key. 0.0000 0
2. Set OUT operation. Press [SHIFT DOWN] Key. 0.0000 0
Press [•
••
•]
]]
]Key. 0.0000 0
3. Change to Auto Job Mode. Press [AUTO/ MANUAL] 0.0000 0
PATTERN #1
3.1 Enter Lot No
3.2 Enter Part Number
3.3 Enter Tare
3,4 Enter Sample Qty
3.5 Put Bulk on Scale
3.6 Enter Part Name
3.7 Print B/C Label
Press [∗
∗∗
∗/
//
/ENTER]
]]
]key *2"
Press [∗
∗∗
∗/
//
/ENTER]
]]
]key
Press [∗
∗∗
∗/
//
/ENTER]
]]
]key
Press [∗
∗∗
∗/
//
/ENTER]
]]
]key
Press [∗
∗∗
∗/
//
/ENTER]
]]
]key
Press [∗
∗∗
∗/
//
/ENTER]
]]
]key
Press [∗
∗∗
∗/
//
/ENTER]
]]
]key
◊
◊
◊
◊
◊
◊
◊
NOTE *1)"[TARE←
←←
←]
]]
]or [
[[
[UNIT WEIGHT→
→→
→]
]]
] will toggle through Pattern and display prompts.
*2)"Wait for 3 seconds for prompt to release screen, then enter data.
*3)"1 to 8 Job Module indicator has solid display, 9 to 16 job Module indicator has blinking display.
8. MEMO ADDRESS LABEL OPERATION
TASK PROCEDURE
1 Select scale and Re-Zero platform Press [SCALE] key to select the scale and press [RE-ZERO] Key.
2. Recall ID Code from Memory. Enter an ID Code and press [CODE] KEY.
3. Select Label Format 7 Press [SHIFT DOWN] Key followed by letter [O] key, then [CLEAR] Key
3. Memo File Select desired address or memo #1-9 [SHIFT DOWN] Key followed by
[N/ ADDRESS]key,
4. Print Label. Press [∗
∗∗
∗/
//
/ENTER]
]]
]key.
NOTE 1) A maximum of 10 files with 5 lines of 32 characters per line are available Ver.D 1.40
NOTE 2) A maximum of 9999 files with 5 lines of 32 characters per line are available Ver.D 2.00 using Digi IMS Win 95
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8
9. SHELF LOCATION LABEL.
Available with Software Upgrade Ver. D 2.00 & ABOVE
TASK PROCEDURE
1 Select scale and Re-Zero platform Press [SCALE] key to select the scale and press [RE-ZERO] key.
2. Recall ID Code from Memory. Enter an ID Code and press [CODE] key.
3. Select Label Format 8 Press [SHIFT DOWN] Key followed by letter [O] key, then [CLEAR] Key.
The scale will now print a shelf location label (which is based on the
standard format label programmed in the print specs.)
4. Print Label. Press [
[[
[∗
∗∗
∗ENTER]
]]
]key.
10. GENERAL SET POINT NOTIFICATION.
TASK PROCEDURE
1 Select scale and Re-Zero platform Press [SCALE] key to select the scale and press [
[[
[RE-ZERO]
]]
]Key.
2. Enter Program Mode Press [
[[
[MODE]
]]
]key advance to Program mode, Press [
[[
[∗
∗∗
∗ENTER]
]]
].
3. Enter Set Point Press [
[[
[UNIT WEIGHT→
→→
→]
]]
]key advance to PRG: Set Point, Press
[
[[
[∗
∗∗
∗ENTER]
]]
].
4. Enter values Enter Quantity, Press [F/ SETPOINT]key.
5. Enter Percentage Enter Numeric % , Press [F/ SETPOINT]key.
Press [∗
∗∗
∗ENTER] key to save set point.
6. Return to Operation Mode Press [MODE] key , advance to mode, Press [∗
∗∗
∗ENTER] key.
NOTE: 1) AUTO/MANUAL Key will Undo last entry
11. VENDOR PRE-PRINTED NAME.
A 10mm area at leading edge of label or paper has been allocated for FIXED data printing. Three lines can be
printed after data contents, and X / Y location coordinates have been programmed. See master programming
manual for full programming procedure, this is only an illustration. Programming Mode, Section 2.7
TASK PROCEDURE
1 Select scale and ReZero platform Press [SCALE] key to select the scale and press [RE-ZERO] key.
2. Enter Program Mode Press [MODE] key advance to Program mode, Press [∗
∗∗
∗ENTER]
3. Enter Contents Press [UNIT WEIGHT→
→→
→]PRG : PRE-PRINTED CONTENT, Press [∗
∗∗
∗ENTER]
4. Enter Print Content Enter data to be Pre-Printed on labels. Three lines of, up to 32
Contents Line 1 Alpha/Numeric characters each, can be entered depending upon
Contents line 2 the size and magnification of font.
Contents line 3
5. Enter Print Coordinates X/Y coordinates will locate each line of data , select character size
X/Y Coordinates line 1 and character magnification.
X/Y Coordinates line 2
X/Y Coordinates line 3
6. Return to Operation Mode Press [MODE] key , advance to mode, Press [∗
∗∗
∗ENTER]
NOTE: 1) [AUTO/MANUAL] Key will Undo last entry
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9
NOTES:"
""
"
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DC-150 Limited Warranty
Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a
Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed
by the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects
in materials and workmanship for one year.
RLWS warrants that the equipment sold hereunder will conform to the current written specifications
authorized by RLWS. RLWS warrants the equipment against faulty workmanship and defective materials. If
any equipment fails to conform to these warranties, RLWS will, at its option, repair or replace such goods
returned within the warranty period subject to the following conditions:
•Upon discovery by Buyer of such nonconformity, RLWS will be given prompt written notice with a detailed explanation
of the alleged deficiencies.
•Individual electronic components returned to RLWS for warranty purposes must be packaged to prevent electrostatic
discharge (ESD) damage in shipment. Packaging requirements are listed in a publication, “Protecting Your Components
From Static Damage in Shipment,” available from RLWS Equipment Return Department.
•Examination of such equipment by RLWS confirms that the nonconformity actually exists, and was not caused by
accident, misuse, neglect, alteration, improper installation, improper repair or improper testing; RLWS shall be the sole
judge of all alleged non-conformities.
•Such equipment has not been modified, altered, or changed by any person other than RLWS or its duly authorized repair
agents.
•RLWSwillhaveareasonabletimetorepairorreplacethedefectiveequipment.Buyerisresponsibleforshippingcharges
both ways.
•In no event will RLWS be responsible for travel time or on-location repairs, including assembly or disassembly of
equipment, nor will RLWS be liable for the cost of any repairs made by others.
THESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE. NEITHER RLWS NOR DISTRIBUTOR WILL, IN ANY EVENT,
BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
RLWS AND BUYER AGREE THAT RLWS’S SOLE AND EXCLUSIVE LIABILITY HEREUNDER
IS LIMITED TO REPAIR OR REPLACEMENT OF SUCH GOODS. IN ACCEPTING THIS
WARRANTY, THE BUYER WAIVES ANY AND ALL OTHER CLAIMS TO WARRANTY.
SHOULD THE SELLER BE OTHER THAN RLWS, THE BUYER AGREES TO LOOK ONLY TO
THE SELLER FOR WARRANTY CLAIMS.
Noterms,conditions,understanding,oragreementspurportingtomodifythetermsofthiswarrantyshallhaveanylegaleffectunless
made in writing and signed by a corporate officer of RLWS and the Buyer.
© 2002 Rice Lake Weighing Systems, Inc. Rice Lake, WI USA. All Rights Reserved.
RICE LAKE WEIGHING SYSTEMS • 230 WEST COLEMAN STREET • RICE LAKE, WISCONSIN 54868 •USA
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