diversey TASKI swingo 1650 User manual

Edition: V3.00/2013
Technical Manual

GTS Technical Manual
technical manual swingo 1650 1850_V3.00IVZ.fm
25. March 2013 Edition: V3.00/2013
Copyright © 2013, Diversey Inc.
Index
1Forward
1.1 Target 1
1.2 Technical Training 1
1.3 Technical Manual 1
1.4 Summary 2
2Elementary
2.1 Health & Safety 1
2.2 ESD 1
3 General
3.1 General information 1
3.1.1 Part reference 1
3.1.2 Consumable supplies 1
3.1.3 Direction description 1
3.1.4 Power source 1
3.2 Required material 2
3.2.1 Tools 2
3.2.2 Material 2
4Technicaldata
4.1 Machine range 1
4.2 Technical information 2
4.2.1 Machine profile 2
4.2.2 Technical data 2
4.2.3 Machine speed 3
4.2.4 Dimensions and weights 3
4.2.5 Battery 4
4.2.5.1 Battery compartment 4
4.2.5.2 Battery specifications 5
4.2.6 Charger 6
4.2.7 Brush system 6
4.2.8 Suction power 7
4.2.9 Additional 7
4.3 Accessories & Additional parts 8
4.3.1 Accessories 8
4.3.2 Additional parts 8
5 Mechanical
5.1 Handle 1
5.1.1 Removing of microswitch 1
5.1.2 Mounting of microswitch 2
5.1.3 Removing of mechanic hall sensor compl. 3
5.1.4 Mounting of mechanic hall sensor compl. 4
5.1.5 Removing of throttle lever 5
5.1.6 Mounting of throttle lever 6
5.2 Upper part 7
5.2.1 Removing of vacuum motor 7

GTS Technical Manual
technical manual swingo 1650 1850_V3.00IVZ.fm
25. March 2013 Edition: V3.00/2013
Copyright © 2013, Diversey Inc.
5.2.2 Mounting of vacuum motor 8
5.2.3 Removing of tank cover 10
5.2.4 Mounting of tank cover 12
5.3 Squeegee lowering mechanism 14
5.3.1 Removing of bracket spring - old setup 14
5.3.2 Mounting of bracket spring - old setup 15
5.3.3 Removing of bracket spring - new setup 16
5.3.4 Mounting of bracket spring - new setup 17
5.4 Squeegee 1650/XP 18
5.4.1 Removing of wire spring 18
5.4.2 Mounting of wire spring 19
5.4.3 Removing of front and back blades 21
5.4.4 Mounting of front and back blades 22
5.5 Squeegee 1850/4000 23
5.5.1 Removing of wire spring 23
5.5.2 Mounting of wire spring 24
5.5.3 Removing of front blade 25
5.5.4 Mounting of front blade 26
5.5.5 Removing of back blade 27
5.5.6 Mounting of back blade 28
5.6 Lower part 29
5.6.1 Removing of castor wheel TASKI swingo 1650 - old setup 29
5.6.2 Mounting of castor wheel TASKI swingo 1650 - old setup 30
5.6.3 Removing of castor wheel TASKI swingo 1650/1850 31
5.6.4 Mounting of castor wheel TASKI swingo 1650/1850 32
5.6.5 Removing of pump 33
5.6.6 Mounting of pump 34
5.7 Drive & Tool lowering unit 35
5.7.1 Removing of traction unit 35
5.7.2 Mounting of traction unit 36
5.7.3 Removing of brush lever - old setup 37
5.7.4 Mounting of brush lever - old setup 38
5.7.5 Removing of brush lever - new setup 39
5.7.6 Mounting of brush lever - new setup 40
5.8 Brush drive 1650 41
5.8.1 Removing of brush drive 1650 old setup 41
5.8.2 Mounting of brush drive 1650 old setup 42
5.8.3 Removing of brush drive 1650 new setup 44
5.8.4 Mounting of brush drive 1650 new setup 45
5.8.5 Removing of brush belt 1650 47
5.8.6 Mounting of brush belt 1650 49
5.8.7 Removing of brush pulley 1650 51
5.8.8 Mounting of brush pulley 1650 52
5.8.9 Removing of motor & motor belt 1650 53
5.8.10 Mounting of motor & motor belt 1650 54
5.8.11 Removing of intermediate wheel 1650 55
5.8.12 Mounting of intermediate wheel 1650 56
5.9 Brush drive 1850 57
5.9.1 Removing of brush drive 1850 old setup 57
5.9.2 Mounting of brush drive 1850 old setup 58
5.9.3 Removing of brush belt 1850 old setup 60
5.9.4 Mounting of brush belt 1850 old setup 62
5.9.5 Removing of brush pulley 1850 old setup 64
5.9.6 Mounting of brush pulley 1850 old setup 65
5.9.7 Removing of motor & motor belt 1850 old setup 66
5.9.8 Mounting of motor & motor belt 1850 old setup 67
5.9.9 Removing of intermediate wheel 1850 old setup 68
5.9.10 Mounting of intermediate wheel 1850 old setup 69

GTS Technical Manual
technical manual swingo 1650 1850_V3.00IVZ.fm
25. March 2013 Edition: V3.00/2013
Copyright © 2013, Diversey Inc.
5.9.11 Removing of brush drive 1850 new setup 70
5.9.12 Mounting of brush drive 1850 new setup 71
5.9.13 Removing of brush belt 1850 new setup 73
5.9.14 Mounting of brush belt 1850 new setup 75
5.9.15 Removing of brush pulley 1850 new setup 77
5.9.16 Mounting of brush pulley 1850 new setup 78
5.9.17 Removing of motor & motor belt 1850 new setup 79
5.9.18 Mounting of motor & motor belt 1850 new setup 80
5.9.19 Removing of intermediate wheel 1850 new setup 81
5.9.20 Mounting of intermediate wheel 1850 new setup 82
5.10 Tank 83
5.10.1 Removing of tank 83
5.10.2 Mounting of tank 84
5.11 Tubes, valves, filters 85
5.11.1 Removing of filter 24V 85
5.11.2 Mounting of filter 24V 86
6 Electrical
6.1 System architect 1
6.1.1 General 1
6.1.2 System overview 1
6.1.3 Start up/Self holding 2
6.1.4 Emergency loop 3
6.2 Dashboard 4
6.2.1 Removing of dashboard 4
6.2.2 Mounting of dashboard 5
6.2.3 Connections 6
6.2.4 Reset service hour counter 10
6.3 Electronics 11
6.3.1 Removing of electronics 11
6.3.2 Mounting of electronics 12
6.3.3 Connections 13
6.4 Charger 16
6.4.1 Removing of charger 16
6.4.2 Mounting of charger 17
6.4.3 Charger connections 18
6.5 Schematics 20
6.5.1 Battery connections 20
6.5.2 Electrical schematics 21
7 Additional information
7.1 Available GTS Newsletter/Instructions 1
8Revision
9Appendix
10 Notes

25. March 2013 Edition: V3.00/2013
Copyright © 2013, Diversey Inc.
Technical Manual
1 Forward

GTS Technical Manual
25. March 2013 Edition: V3.00/2013 1-1
Copyright © 2013, Diversey Inc.
01.0 swingo - foreword_V1.00.fm
1 Foreword
1.1 Target
To serve our customers faster and more efficient it is important to achieve a general
standard of technical know how with our partners in the market.
Therefore we developed a Technical Training concept which is based on e-spares. The
concept consists of a Technical Manual and a Technical Training.
These two tools will be produced for each newly launched machine with a certain com-
plexity. The Technical Manual will be available as PDF file and can be downloaded from
e-spares. The Technical Training documentation will be distributed after having attend-
ed the technical training.
1.2 Technical Training
The Technical Training is addressed as reference book for the technical training sessions
and will be distributed to the floor care responsible and/or to the technical training re-
sponsible after attending a training session provided by GTS (max. 2 persons per coun-
try).
The intension is, that after this session, a technical trainer is able to perform technical
training for their local technical staff and in this way to transfer the knowledge to all
service technicians.
The Technical Training is not intended as manual for the service technicians and will be
distributed only to the training responsible of each country.
1.3 Technical Manual
The Technical Manual is addressed to the service technicians and should be translated
and distributed after a technical training.
It contains a summary of procedures, hints and suggestions etc. which are helpful and

GTS Technical Manual
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01.0 swingo - foreword_V1.00.fm
essential for the daily business. The Technical Manual can be downloaded from e-
spares/documents.
1.4 Summary
We are convinced that the Technical Manual concept together with the Technical Training
are powerful tools, which will help our service organisations to achieve a higher level of
quality in repairs and customer satisfaction.
If you have any comments or questions do not hesitate to contact your country respon-
sible.
Sincerely yours
GTS Team

25. March 2013 Edition: V3.00/2013
Copyright © 2013, Diversey Inc.
Technical Manual
2 Elementary

GTS Technical Manual
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02.1 swingo - elementary_V1.00.fm
2Elementary
2.1 Health & Safety
Scrubber dryers may be powered by mains electricity or batteries. There are risks asso-
ciated with both, which call for proper precautions, such as the provision of good venti-
lation and the elimination of risk of ignition.
All work, carried out on such machines, should only be performed by trained personnel
in accordance with local regulations.
Before working on such a machine, isolate it from any electrical power source.
Always wear the required personal protective equipment (including gloves and goggles)
that must be worn when potentially exposed to any hazardous material and when carry-
ing out hazardous tasks.
Note that parts may be contaminated with chemical product. If possible flush hoses out
with fresh water prior to carrying out any maintenance. For information on chemical
products that are used in this machine, please carefully read the product label and Ma-
terial Safety Data Sheet (MSDS).
Empty water tanks prior to carrying out any maintenance. Ensure contaminated water is
emptied into an approved drain. Avoid pollution.
2.2 ESD
Static electricity is electricity at rest or the accumulation of electric charge, as opposed
to an electric current which is the movement of electricity. The flow or movement of peo-
ple and/or materials in and through the environment causes separation of electrons and
therefore static electricity. A familiar example of static electricity is when a person walks
across a carpeted floor. Static electricity/electrostatic charge is generated simply by the
contact and separation of the soles of that individual's shoes from the carpeted floor.
Electrostatic Discharge (ESD) occurs when the electrostatic charge is transferred from a
material that carries the charge to an electrostatic sensitive device. In the example above,
this electrostatic discharge is the „shock“ felt after walking across the carpeted floor and
then touching a door knob. It is this electrostatic discharge, which comes in varying de-

GTS Technical Manual
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grees, that can be most damaging to electronical devices.
Static electricity, is a natural phenomenon and consequently electrostatic discharge is
the primary cause of countless problems affecting industry, business and personal life.
These problems can be as simple as the shock resulting from walking across a carpet; as
costly as the destruction of sensitive electronic components.
Almost any material can generate static electricity. The ability to store or unload the
charge depends on the type of material. 
Static discharge can damage devices, this can result in immediate product failure or in a
latent failure. Latent failures can go undetected for a period of time, the results are prod-
uct failure in the field. 
Electrostatic fields are associated with charged objects. 
The degree of severity of ESD events depends on the type of discharge which occurs. The
three most common ESD charge transfers are:
• from an external object to the device.
• from a device to another object.
• resulting from electrostatic fields.
Please do not store electronics without ESD bags at any time.

25. March 2013 Edition: V3.00/2013
Copyright © 2013, Diversey Inc.
Technical Manual
3 General

GTS Technical Manual
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3 General
3.1 General information
3.1.1 Part reference
Explicitly mentioned parts are defined by references corresponding to
the e-spares spare parts list.
E.g. Tank axle (02/118) corresponds to the parts list on e-spares, sub
assembly 2, position 118.
3.1.2 Consumable supplies
If you have to remove cable ties then position the new ones at the
original place.
If you have to remove self locking nuts, you should replace them by
new ones.
3.1.3 Direction description
On the „RH“ always means on the right hand side of the machine in
working direction (when you are standing behind the machine).
On the „LH“ always means on the left hand side of the machine in
working direction (when you are standing behind the machine).
3.1.4 Power source
Depending on the work it might be required to remove the power
source (mains/batteries) from the machine.
The in here mentioned sequences (mechanical and electrical) are
based on the assumption that the power source (mains/batteries)
were removed from the machine before.

GTS Technical Manual
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3.2 Required material
3.2.1 Tools
• A standard range of tools is required e.g.
• Fork spanners.
• Allen keys.
•Torxkeys.
3.2.2 Material
• No special tools are required.
The above listings are only a recommendation for the technical
training.

25. March 2013 Edition: V3.00/2013
Copyright © 2013, Diversey Inc.
Technical Manual
4 Technical data

GTS Technical Manual
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04.1 swingo 1650_1850B - technical data_V1.00.fm
4Technicaldata
4.1 Machine range
SKU Description Version Series
7515882 TASKI swingo 1650B 01
7515883 TASKI swingo 1650B BMS EURO 01
7515884 TASKI swingo 1650B BMS SEV 01
7515885 TASKI swingo 1650B BMS UK 01
7515890 TASKI swingo 1650B Seafreight 01
7515891 TASKI swingo 1650B BMS EURO 01
7516203 TASKI swingo 1650B BMS UK 01
7517716 TASKI swingo 1650B BMS NA 01
7518692 TASKI swingo 1650B R 01
7517717 TASKI swingo 1850B BMS NA 02
7518085 TASKI swingo 1850B 02
7518086 TASKI swingo 1850B BMS EURO 02
7518087 TASKI swingo 1850B BMS SEV 02
7518088 TASKI swingo 1850B Seafreight 02
7518089 TASKI swingo 1850B BMS EURO Seafreight 02
Table 1: Machine range
Remarks
SKU‘s for all TASKI swingo 1650/1850 types are the „naked machine“. The brush has to
be ordered separately.

GTS Technical Manual
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04.1 swingo 1650_1850B - technical data_V1.00.fm
4.2 Technical information
4.2.1 Machine profile
4.2.2 Technical data
Pos. Unit Value 1650 Value 1850
Theoretical performance (at 4.5 km/h) (m²/h) 2925 3825
Working width (mm) 650 850
Squeegee width (mm) 950 1100
Solution tank (l) 85
Recovery tank (l) 85
Table 2: Machine profile
Pos. Unit Value 1650 Value 1850
Noise level (dB(A)) 62
Vibration (m/s2) 0.5
Approvals CE; CB Test cert.
Nominal consumption (W) 1200
Power drive motor (W) 330
Power suction motor (when cleaning) (W) 550
Voltage (V) 24
Battery capacity max. (maintenance free/wet) (Ah)/C5 180/195
Battery autonomy max.
(180 Ah maintenance free battery)
(h) <4
Internal charger only in BMS
Protection class (BMS) Class II
Protection class (non BMS) Class lll
Table 3: Technical data

GTS Technical Manual
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4.2.3 Machine speed
4.2.4 Dimensions and weights
Pos. Unit Value 1650 Value 1850
Transportation speed (km/h) 5.0
Cleaning speed (km/h) 4.5
Reverse speed (km/h) 2.0
Ramp max. (%) 2.0
Table 4: Machine speed
Pos. Unit Value 1650 Value 1850
Dimensions L/W/H (mm) 1470/950/
1180
1620/1100/
1180
Door pass through with (without) squeegee (mm) 950 (690) 1100 (880)
Battery compartment L/W/H (mm) 540/385/276
Net weight without batteries; empty tank (kg) 120 137
Weight, ready to use (kg) 330 347
Max. floor pressure front (N/mm2) 1.13 -
Max. floor pressure rear (N/mm2) 1.60
Wheel diameter traction (mm) 230
Wheel diameter castor (mm) 100
Table 5: Dimensions and weights

GTS Technical Manual
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04.1 swingo 1650_1850B - technical data_V1.00.fm
Picture 1: Dimensions
Remarks
Values in brackets are for the TASKI swingo 1850
4.2.5 Battery
4.2.5.1 Battery compartment
Pos. Unit Value 1650 Value 1850
Battery compartment L/W/H (mm) 540/385/276
Table 6: Battery compartment

GTS Technical Manual
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Picture 2: Battery compartment
4.2.5.2 Battery specifications
Please use batteries from Exide/Sonnenschein, as this is our preferred
partner.
For the correct connection of the batteries, pay attention to the
voltage of each battery and the correct connection. Therefore refer to
e-spares.
Supplier Type
Voltage Ah/C5 Length [mm] Width [mm] Height [mm] Weight [kg]
Excide Sonnenschein GF106160V2 6 160 264 181 270 33
Excide Sonnenschein GF106180V 6 180 244 190 275 31
Table 7: Dry (GEL) batteries

GTS Technical Manual
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04.1 swingo 1650_1850B - technical data_V1.00.fm
4.2.6 Charger
4.2.7 Brush system
Pos. Unit Value 1650 Value 1850
Primary (V) 230-240
Primary (Hz) 50 - 60
Secondary (V) 24
Secondary (A) 27
Protection class (BMS model) II
Approval CE/CB
Cable length/BMS cable (m) 2.8
Table 8: Charger
Pos. Unit Value 1650 Value 1850
Brush system (mm) 2 x 330 2 x 430
Brush motor (W) 750
Brush speed (rpm) 160 130
Brush pressure max. (N/cm2) 0.32 0.30
Table 9: Brush system