Sealey SM40D.V2 User manual

PARTS CLEANING TANK EXTRA DEEP 136LTR
MODEL NO: SM40D.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. ELECTRICAL SAFETY
WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets
and any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of
appropriate safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. You
must also read and understand the following instructions concerning electrical safety.
9Ensure that cables are always protected against short circuit and overload.
9Regularly inspect power supply cables and plugs for wear or damage and check all connections
to ensure that none are loose.
9Ensure that the voltage marked on the appliance matches the power supply to be
 usedandthattheplugisttedwiththecorrectfuse-seefuseratingatright.
8DO NOT use worn or damaged cables, plugs or connectors. Have any faulty item repaired or
replaced immediately by a competent electrician.
9It is recommended that this heater is wired directly to a fused isolator switch. If, however, a plug
 istted,thefollowingapplies:
9Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected,
that the cable restraint is tight.
1.2. GENERAL SAFETY
WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this
equipment.
9Familiarise yourself with the application, limitations and potential hazards of the cleaning tank.
WARNING! Disconnect the cleaning tank from the mains power before changing accessories, servicing or performing any maintenance.
9Maintain the cleaning tank in good condition (use an authorised service agent).
9Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
9Locate the cleaning tank in a suitable work area. Ensure that the tank stands on a firm level surface. Keep the area clean and tidy and
free from unrelated materials. Ensure that the area is well ventilated and has adequate lighting.
9Keep the cleaning tank away from heat sources such as heater, sparks, open flames etc.
9Ensure that there are no flammable or combustible materials near the work area.
8DO NOT use the cleaning tank where there are flammable liquids, solids or gases (e.g. paint solvents).
9In case of fire in the unit, DO NOT attempt to remove parts, or move the tank. The lid is fused and will close automatically to extinguish
the flames.
9In case of fire in tank, DO NOT attempt to move unit or remove parts from tank. The lid is fusible and will automatically close
extinguishing fire.
9When cleaning parts ensure that nothing in the tank, including any parts basket, is in a position that would prevent the lid
from closing fully if and when the fusible link activates.
8DO NOT use any solvent with a flash point below 140°F. We recommend you use Sealey Degreasing Solvent (AK25), contact your local
stockist for details.
WARNING! Only to be used with water soluble cleaning agents.
WARNING! Always wear approved eye or face protection when operating the cleaning tank.
9Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.
9Wear appropriate protective clothing.
9 Maintaincorrectbalanceandfooting.Ensurethefloorisnotslipperyandwearnon-slipshoes.
9Keep children and unauthorised persons away from the work area.
9Avoid accidental starting of the pump by ensuring the unit is unplugged from the mains power when not in use.
8DO NOT use the cleaning tank for any purpose other than that for which it is designed.
8DO NOT use cleaning tank in wet or damp locations or areas where there is condensation.
8DO NOT allow untrained persons to operate the cleaning tank.
SM40D.V2 Issue 2 (HF) 15/06/18
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear eye
protection
Wear protective
gloves
Recommended fuse rating
3 Amp

8DO NOT over fill the cleaning tank with solvent.
8DO NOT operate the cleaning tank if any parts are missing or damaged as this may cause failure and/or personal injury.
8DO NOT modify the tank lid or jam it open as this will render the fusible fire link inoperative, which is dangerous and will invalidate the
warranty and your insurance.
8DO NOT leave the cleaning tank operating unattended.
8DO NOT operate the cleaning tank when you are tired or under the influence of alcohol, drugs or intoxicating medication.
8DO NOT smoke while working with, or near, the tank.
9The tank is not suitable for paint thinners, gun wash or air drying.
9When not in use switch off the cleaning tank and remove plug from the power supply.
9Dispose of waste liquids in accordance with local authority regulations.
9Keep the tank clean. Remove and clean the filter regularly for best and safest performance.
WARNING! DO NOT allow the uncontrolled discharge of fluids which will pollute the environment.
2. INTRODUCTION
Heavy duty one piece steel tank. Extra deep tank is suitable for soaking and cleaning awkwardly
shaped components. Fitted with fully sealed, magnetic drive pump unit. Lid of tank fitted with fusible
link which automatically snaps lid shut in the event of fire. Supplied with removable shelf and parts
basket.
3. SPECIFICATION
Model No: ........................... SM40D.V2
Overall Height: .........................1030mm
Tank Length:............................900mm
Tank Width:.............................560mm
Tank Height: ............................400mm
Pump Output: .........................300-480ltr
Motor Power: ............................. 15W
Supply: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230V
Weight: ................................ 43.4kg
Maximum Working Capacity: .................136ltr
Minimum Working Capacity:...................91ltr
Parts Cleaning Brush and Hose............. SM201
4. ASSEMBLY
As you unpack the tank, check the contents against the parts list. If there are any damaged or missing parts contact your supplier immediately.
4.1. Open carton and remove lower shelf. Open tank lid and remove the pump housing set (in box), parts basket and legs. Close lid of tank
and close carton flaps.
4.2. Carefully turn the carton upside down and open the bottom.
4.3. Assemble the legs to the brackets on the bottom of the tank with pan screws, spring washers and hex nuts (hand tight only).
4.4. Fit the lower shelf between the four legs and fix with pan screws, spring washers and hex nuts. Level shelf and then tighten the screws.
4.5. Tighten the leg mounting screws and turn the assembled unit upright. Remove the outer carton.
4.6. Open the lid and place the electrical pump switch housing through the rectangular hole in the side of the tank. Push down to locate.
4.7. Place the work shelf onto the two welded supports inside the tank.
4.8. Screw the 90° connector into the pump housing, then fit the flexible tube to the 90° connector.
4.9. Place the parts basket on the work shelf. Check the installation to ensure that the unit is ready for use.
5. OPERATING INSTRUCTIONS
WARNING! Ensure you read, understand and apply Section 1 safety instructions before using the tank.
5.1. Check that the pump power switch is in the ‘Off’ position and that the unit is unplugged from the mains power supply.
5.2. Check that the drain plug is fitted and tight in the base of the tank.
5.3. Pour the required amount of Sealey solvent, or a general purpose degreaser (contact your local stockist for supply), into the
tank.
8DO NOT use any other type of solvent. CAUTION! Ensure you follow any instructions provided with the solvent.
5.4. Plug into the mains power supply and switch on the pump. Check that solvent flows freely through the flexible spigot.
5.5. Place parts to be cleaned into the cleaning basket. Direct spray nozzle onto parts. Ensure any splash back stays inside the tank.
 Repositionthespraynozzleifnecessary.Forground-inmarks,leavethe parts to soak in the bottom of the tank. Use a cleaning brush
if required. Turn off the pump and leave the parts to drain either in the basket or, if too large, on the shelf.
5.6. When finished, turn off the pump and unplug from the mains power supply.
WARNING! DO NOT allow the uncontrolled discharge of fluids which will pollute the environment. Dispose of waste liquids in
accordance with local authority regulations.
5.7. Keep the cleaning tank clean. Remove and clean the filter regularly for best and safest performance.
NOTE: When cleaning parts ensure that nothing in the tank, including any parts basket, is in a position that would prevent the lid
from closing fully if and when the fusible link activates.
SM40D.V2 Issue 2 (HF) 15/06/18
Original Language Version
© Jack Sealey Limited

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
SM40D.V2 Issue 2 (HF) 15/06/18
Original Language Version
© Jack Sealey Limited