DoAll 800SNC User manual

800SNC
Serial No: 594-11103 to
Band Sawing Machine
Instruction Manual

DAMAGE CLAIM PROCEDURES
VISIBLE DAMAGE AT THE TIME OF DELIVERY:
1. Note damage on carrier’s delivery receipt. Accept the shipment. It can be returned later if repairs
are not possible in the eld.
2. Request a “damage inspection” from the delivery carrier:
a. The carrier will send his own people or contract an independent agency to make the
inspection.
b. The inspector will request a signature on the report and leave a copy.
c. The carrier “damage inspection” report is not nal. If additional damage is found when
repairs are started, contact the carrier for another inspection; or at least give them the
details of the damage.
3. Do not move the equipment from the receiving area and keep all shipping materials until carrier
“damage inspection” report is complete.
4. If possible, take photographs of the damage and keep them for your les. Photos could possibly
prove a claim at a later time.
5. Keep a record of all expenses and be sure they are documented.
6. Repair damage in the eld whenever possible. Carriers encourage this to keep expenses down.
7. You have nine (9) months to le a claim.
1. You have fourteen (14) days to report damage not noted at time of delivery.
a. Report damage as soon as possible. This makes it easier to prove that it did not happen
at cosignee’s plant.
b. Inspect machine(s) carefully before moving from the receiving area. Again, if machine is
not moved, it is easier to prove your case.
2. Request a “damage inspection” from the delivery carrier:
a. The carrier will send his own people or contract an independent agency to make the
inspection.
b. The inspector will request a signature on the report and leave a copy.
c. The carrier “damage inspection” report is not nal. If additional damage is found when
repairs are started, contact the carrier for another inspection; or at least give them the
details of the damage.
3. Do not move the equipment from the receiving area and keep all shipping materials until carrier
“damage inspection” report is complete.
4. If possible, take photographs of the damage and keep them for your les. Photos could possibly
prove a claim at a later time.
5. Keep a record of all expenses and be sure they are documented.
6. Repair damage in the eld whenever possible. Carriers encourage this to keep expenses down.
7. You have nine (9) months to le a claim.
CONCEALED DAMAGE:

i
DoALL SAWING PRODUCTS
2375B TOUHY AVENUE
ELK GROVE, ILLINOIS 60007 U.S.A.
OPERATOR'S INSTRUCTION MANUAL
METAL CUTTING BAND SAW
PB-550.4 (6-12)
PRINTED IN U.S.A.
MODEL FIRST SERIAL NO. LAST SERIAL NO.
800SNC 594-11103
The following registered trademarks of the DoALL Company are used in this manual:
DoALL, Imperial Bi-Metal, Kleen-Kool and Tensigage.
PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATING THE MACHINE!
For Sales, Parts and Service, call 1-888-362-5572
For general information, visit our web site at: www.doallsawing.com
For your information and future reference, pertinent data concerning your machine
should be written in the spaces provided above. This information is printed on a label
attached to your machine. Be sure to provide machine model and serial numbers
with any correspondence or parts orders.
Specications contained herein were in effect at the time this manual was approved
for printing. The DoALL Company, whose policy is one of continuous improvement,
reserves the right, however, to change specications or design at any time without
notice and without incurring obligations.

ii
TABLE OF CONTENTS
MACHINE DIMENSIONS
Floor Plan/Foot Pad Layout .................................. 1
Front Views ........................................................... 2
Top View ............................................................... 3
MACHINE FEATURES
Front View ............................................................ 4
Side and Rear Views ............................................ 5
Proximity and Limit Switch Locations ................... 6
INSTALLATION
Location ................................................................ 7
Unpacking ............................................................. 7
Cleaning ............................................................... 7
Lifting .................................................................... 7
OSHA Notice!! ...................................................... 7
Machine Installation .............................................. 7-8
Electrical Installation ............................................. 8
Plant Air Installation (If Required) ......................... 8
Preparation for Use .............................................. 8
OPERATION
Safety Precautions ............................................... 9
Using the Saw Band Selector ............................... 9
Cutting Capacities ................................................ 9
Machine Controls ................................................. 10
Operator Workstation ........................................... 10-15
Saw Band Preparation .......................................... 15-17
Saw Guide Arm Adjustment .................................. 17
Feed Force Adjustments ....................................... 17
Work Height Adjustment ....................................... 17-18
Saw Head Positioning For Angle Cuts .................. 18
Flood Coolant System .......................................... 18
Dry Cutting ............................................................ 18
Hydraulic System .................................................. 19
Band Brush and Chip Removal ............................ 19
Typical Operation Procedures .............................. 19-21
LUBRICATION
Lubrication Chart .................................................. 22
Lubrication Diagrams ............................................ 23
MAINTENANCE
Replacing Saw Guide Inserts ............................... 24
Adjust or Replace Saw Band Guide Rollers ......... 24
Hydraulic System .................................................. 24-25
Flood Coolant System .......................................... 25
Machine Cleaning ................................................. 25
Machine Alignment ............................................... 25
Band Brush ........................................................... 26
Band Tension Measurement ................................. 26
Wear Plate Replacement ...................................... 26
Band Drive Gearbox ............................................. 26
Bandwheels .......................................................... 26-27
Cleaning Chip Trough or Chip Auger .................... 27
Counterbalance Spring ......................................... 27
Electric Motors ...................................................... 27
Mist Lubricator ...................................................... 27
TROUBLE SHOOTING ................................ 28-31
ACCESSORIES
Roller Stock Conveyor .......................................... 32
Vertical Guide Rollers ........................................... 32
Nesting Fixture (Machines 104 thru 108) ............. 32-33
Nesting Fixture (Machines 109 and on) ................ 34-35
Variable Vise Pressure ......................................... 35
Chip Auger ............................................................ 35-36
Band Mist Lubricator ............................................. 36
Worklight ............................................................... 36
Laser Line Option ................................................. 36
Material Handling Equipment ............................... 36
How to read your serial number:

1
MACHINE DIMENSIONS
FLOOR PLAN/FOOT PAD LAYOUT
INCHES (± .03)
MILLIMETERS (± 1 mm)

2
MACHINE DIMENSIONS (Continued....)
INCHES (± .03)
MILLIMETERS (± 1 mm)
FRONT VIEW

3
MACHINE DIMENSIONS (Continued....)
TOP VIEW INCHES (± .03)
MILLIMETERS (± 1 mm)

4
MACHINE FEATURES
FRONT VIEW

5
SIDE and REAR VIEWS
MACHINE FEATURES (Continued....)

6
MACHINE FEATURES (Continued....)
PROXIMITY and LIMIT SWITCH LOCATIONS
SIDE VIEW
FRONT VIEW