DoAll 500SNC User manual

Instruction Manual
500SNC
Serial No: 592-13178 to
Band Sawing Machine

DAMAGE CLAIM PROCEDURES
VISIBLE DAMAGE AT THE TIME OF DELIVERY:
1. Note damage on carrier’s delivery receipt. Accept the shipment. It can be returned later if repairs
are not possible in the eld.
2. Request a “damage inspection” from the delivery carrier:
a. The carrier will send his own people or contract an independent agency to make the
inspection.
b. The inspector will request a signature on the report and leave a copy.
c. The carrier “damage inspection” report is not nal. If additional damage is found when
repairs are started, contact the carrier for another inspection; or at least give them the
details of the damage.
3. Do not move the equipment from the receiving area and keep all shipping materials until carrier
“damage inspection” report is complete.
4. If possible, take photographs of the damage and keep them for your les. Photos could possibly
prove a claim at a later time.
5. Keep a record of all expenses and be sure they are documented.
6. Repair damage in the eld whenever possible. Carriers encourage this to keep expenses down.
7. You have nine (9) months to le a claim.
1. You have fourteen (14) days to report damage not noted at time of delivery.
a. Report damage as soon as possible. This makes it easier to prove that it did not happen
at cosignee’s plant.
b. Inspect machine(s) carefully before moving from the receiving area. Again, if machine is
not moved, it is easier to prove your case.
2. Request a “damage inspection” from the delivery carrier:
a. The carrier will send his own people or contract an independent agency to make the
inspection.
b. The inspector will request a signature on the report and leave a copy.
c. The carrier “damage inspection” report is not nal. If additional damage is found when
repairs are started, contact the carrier for another inspection; or at least give them the
details of the damage.
3. Do not move the equipment from the receiving area and keep all shipping materials until carrier
“damage inspection” report is complete.
4. If possible, take photographs of the damage and keep them for your les. Photos could possibly
prove a claim at a later time.
5. Keep a record of all expenses and be sure they are documented.
6. Repair damage in the eld whenever possible. Carriers encourage this to keep expenses down.
7. You have nine (9) months to le a claim.
CONCEALED DAMAGE:

i
The following registered trademarks of the DoALL Company are used in this manual:
DoALL, Imperial Bi-Metal, Kleen-Kool, and Tensigage.
MODEL FIRST SERIAL NO. LAST SERIAL NO.
500SNC 592-13178
PRINTED IN U.S.A. PB-541.3 (5-13)
For your information and future reference, pertinent data concerning your
machine should be written in the spaces provided above. This information is
printed on a label or stamped on a plate attached to your machine. Be sure
to provide machine model and serial numbers with any correspondence or
parts orders.
Specications contained herein were in effect at the time this manual was
approved for printing. The DoALL Company, whose policy is one of continuous
improvement, reserves the right, however, to change specications or design
at any time without notice and without incurring obligations.
OPERATOR'S INSTRUCTION MANUAL
METAL CUTTING BAND SAW
DoALL SAWING PRODUCTS
2375B TOUHY AVENUE
ELK GROVE, ILLINOIS 60007 U.S.A.
PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATING THE MACHINE!
For Sales, Parts and Service, call 1-888-362-5572

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TABLE OF CONTENTS
MACHINE DIMENSIONS
Floor Plan .................................................... 1
Top View ................................................................. 2
Front View .............................................................. 3
MACHINE FEATURES
Front View ................................................... 4
Rear View ............................................................... 5
Side View ................................................................ 6
INSTALLATION
Location .................................................................. 7
OSHA Notice!! ........................................................ 7
Unpacking ............................................................... 7
Cleaning ................................................................. 7
Lifting ...................................................................... 7
Floor Installation ..................................................... 7-8
Electrical Installation ............................................... 8
Plant Air Installation ................................................ 8
Preparation for Use ................................................ 8
OPERATION
Safety Precautions ................................................. 9
Using the Saw Band Selector ................................. 9
Cutting Capacity ..................................................... 9
Machine Controls .................................................... 9
Operator Workstation ............................................. 10-14
Saw Band Preparation ............................................ 14-16
Saw Guide Arm Adjustment .................................... 16
Work Height Adjustment ......................................... 16
Saw Head Positioning for Angle Cuts ..................... 16
Flood Coolant System ............................................ 17
Dry Cutting .............................................................. 17
Band Brush and Chip Removal .............................. 17-18
Typical Operation Procedures ................................ 18-19
LUBRICATION
Lubrication Chart .................................................... 20
Lubrication Diagrams .............................................. 21
MAINTENANCE
Saw Guide Insert Replacement .............................. 22
Drive Belt Removal or Replacement ...................... 22
Band Tension Adjustment ....................................... 23
Flood Coolant ......................................................... 23
Chip Removal ......................................................... 23
Replacing Vise Bed Wear Plates ............................ 23
Bandwheels ............................................................ 23-24
Counterbalance Spring ........................................... 24
Electic Motors ......................................................... 24
Mist Lubricator ........................................................ 24
TROUBLE SHOOTING .................................. 25-28
ACCESSORIES
Roller Stock Conveyors .......................................... 29
Vertical Guide Rollers (For Conveyors) .................. 29
Nesting Fixture ....................................................... 29-30
Variable Vise Pressure ........................................... 30
Worklight ................................................................. 30
Laser Line Option ................................................... 30-31
Band Mist Lubricator ............................................... 31
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How to read your serial number:

1
MACHINE DIMENSIONS
INCHES (± .03)
(MILLIMETERS) (± 1 mm)
Note: Additional space will be
required for conveyors, etc.
FLOOR PLAN

2
MACHINE DIMENSIONS (Continued....)
TOP VIEW
INCHES (± .03)
(MILLIMETERS) (± 1 mm)

3
MACHINE DIMENSIONS (Continued....)
FRONT VIEW
INCHES (± .03)
(MILLIMETERS) (± 1 mm)

4
MACHINE FEATURES
FRONT VIEW

5
REAR VIEW
MACHINE FEATURES (Continued....)

6
SIDE VIEW
MACHINE FEATURES (Continued....)