DoAll 2613-V3 User manual

2613-V3
Serial No: 589-09101 to
Band Sawing Machine
Instruction and Parts Manual

DAMAGE CLAIM PROCEDURES
VISIBLE DAMAGE AT THE TIME OF DELIVERY:
1. Note damage on carrier’s delivery receipt. Accept the shipment. It can be returned later if repairs
are not possible in the eld.
2. Request a “damage inspection” from the delivery carrier:
a. The carrier will send his own people or contract an independent agency to make the
inspection.
b. The inspector will request a signature on the report and leave a copy.
c. The carrier “damage inspection” report is not nal. If additional damage is found when
repairs are started, contact the carrier for another inspection; or at least give them the
details of the damage.
3. Do not move the equipment from the receiving area and keep all shipping materials until carrier
“damage inspection” report is complete.
4. If possible, take photographs of the damage and keep them for your les. Photos could possibly
prove a claim at a later time.
5. Keep a record of all expenses and be sure they are documented.
6. Repair damage in the eld whenever possible. Carriers encourage this to keep expenses down.
7. You have nine (9) months to le a claim.
1. You have fourteen (14) days to report damage not noted at time of delivery.
a. Report damage as soon as possible. This makes it easier to prove that it did not happen
at cosignee’s plant.
b. Inspect machine(s) carefully before moving from the receiving area. Again, if machine is
not moved, it is easier to prove your case.
2. Request a “damage inspection” from the delivery carrier:
a. The carrier will send his own people or contract an independent agency to make the
inspection.
b. The inspector will request a signature on the report and leave a copy.
c. The carrier “damage inspection” report is not nal. If additional damage is found when
repairs are started, contact the carrier for another inspection; or at least give them the
details of the damage.
3. Do not move the equipment from the receiving area and keep all shipping materials until carrier
“damage inspection” report is complete.
4. If possible, take photographs of the damage and keep them for your les. Photos could possibly
prove a claim at a later time.
5. Keep a record of all expenses and be sure they are documented.
6. Repair damage in the eld whenever possible. Carriers encourage this to keep expenses down.
7. You have nine (9) months to le a claim.
CONCEALED DAMAGE:

i
MODEL FIRST SERIAL NO. LAST SERIAL NO.
2613-V3 589-09101
PRINTED IN U.S.A. PB-533.1 (6-11)
OPERATOR'S INSTRUCTION MANUAL
METAL CUTTING BAND SAW
The following registered trademarks of the DoALL Company are used in this manual:
DoALL and Imperial Bi-Metal.
For your information and future reference, pertinent data concerning your
machine should be written in the spaces provided above. This information is
stamped on a plate attached to your machine. Be sure to provide machine
model and serial numbers with any correspondence or parts orders.
Specications contained herein were in effect at the time this manual was
approved for printing. The DoALL Company, whose policy is one of continuous
improvement, reserves the right, however, to change specications or design
at any time without notice and without incurring obligations.
DoALL SAWING PRODUCTS
2375B TOUHY AVENUE
ELK GROVE, ILLINOIS 60007 U.S.A.
PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATING THE MACHINE!
For Sales, Parts and Service, call 1-888-362-5572

ii
TABLE OF CONTENTS
MACHINE DIMENSIONS
Floor Plan ............................................................... 1
Front View .............................................................. 2
MACHINE FEATURES
Front View .............................................................. 3
INSTALLATION
Location .................................................................. 4
OSHA Notice!! ........................................................ 4
Unpacking ............................................................... 4
Cleaning ................................................................. 4
Lifting ...................................................................... 4
Machine Installation and Alignment ........................ 4-5
Electrical Installation ............................................... 5
Preparation for Use ................................................ 5
OPERATION
Safety Precautions ................................................. 6
Using the Job Selector ........................................... 6
Electrical Controls ................................................... 7
Band Speed Controls ............................................. 7
Saw Band Preparation ............................................ 7-9
Post Adjustment ...................................................... 9
Worktable and Tilt Adjustment ................................ 9-10
Wheel Brush and Chip Removal ............................ 10
Typical Sawing Procedures .................................... 10-11
LUBRICATION
Lubrication Chart .................................................... 12
Lubrication Diagram ............................................... 13
MAINTENANCE
Replacing Crowned Bandwheel Tires ..................... 14
Insert-Type Saw Guides ......................................... 14
Electric Motors ........................................................ 14
Head Components .................................................. 14
Transmission .......................................................... 14
Wheel Brush ........................................................... 14
Machine Cleaning ................................................... 14-15
Band Drive Belt ....................................................... 15
Mist Coolant ............................................................ 15
Band Mist Lubricator ............................................... 15
TROUBLE SHOOTING .................................. 16-17
ACCESSORIES
Disc Cutter .............................................................. 18
Miter No. 2 Cut-Off (Side Mount) ............................ 18
Rip Fence ............................................................... 18
Heavy Work Slides ................................................. 18-19
Workholding Jaws .................................................. 19
Air-Operated Power Feed ....................................... 19
Chip Blower ............................................................ 20
Mist Coolant ............................................................ 20
Band Mist Lubricator ............................................... 20
Worklight ................................................................. 20
Magnier ................................................................. 20
Post Elevating Handwheel ...................................... 20
Worktable Options .................................................. 20-21
Air-Powered Worktable ........................................... 21
DBW-15 Buttwelder ................................................ 21
Optional Saw Guide Blocks .................................... 21-23
90º Saw Guide Brackets ......................................... 23
Adjustable Angle Saw Guides ................................ 23
Dust Spout .............................................................. 24
Material Handling Equipment ................................. 24
How to read your serial number:

1
MACHINE DIMENSIONS
FLOOR PLAN
INCHES (± .03)
MILLIMETERS (± 1 mm)

2
MACHINE DIMENSIONS (Continued....)
FRONT VIEW
INCHES (± .03)
MILLIMETERS (± 1 mm)
13" (330.2 mm) 84.64" (2149.9 mm)
18" (457.2 mm) 90.64" (2302.3 mm)
24" (609.6 mm) 96.64" (2454.7 mm)
30" (762.0 mm) 102.64" (2607.1 mm)
AB
Dimensions
Work
Height

3
MACHINE FEATURES
FRONT VIEW

4
INSTALLATION
All the “left”, “right”, “front” and “rear”
designations in this manual are as viewed by
the operator facing the machine controls on
the electrical control box.
LOCATION
1. The oor area required by the standard machine is
approximately 59.50 inches (1511.3 mm) in width
by 44.50 inches (1130.3 mm) in length. Machine
height for the machine approximately is 84.50
inches (2146.3 mm). Refer to pages 1 and 2 for
further machine dimensions.
2. Locate the machine to provide adequate space for
your sawing needs. Be sure to provide sufcient
clearance for: (a) Material loading and unloading; (b)
All door openings; (c) Maintenance and lubrication
procedures; (d) Operation of the any supplied
machine accessories.
OSHA NOTICE!!
OSHA Regulation 1910.212 (5B).
 Machinesdesignedforaxedlocationshall
be securely anchored to prevent walking or
moving.
UNPACKING
1. The machine is fastened to and shipped on a wooden
skid. Overseas shipments are also crated.
2. Carefully remove all protective covers, strapping,
hold-down brackets, crating, etc. Then: (a) Remove
all bolts which fasten the machine to the shipping
skid; (b) Check inside the rear drive compartment
for other removable brackets, extra machine parts
or supplies which might have been placed there for
shipment. (c) Inspect the machine and all parts for
shipping damage. Claim procedures are listed on
this manual’s inside front cover.
CLEANING
1. If necessary, use solvent to remove rust-preventive
coating applied to exposed bare metal surfaces
before shipment.
LIFTING
1. Atapped hole is located on top of the machine's saw
head. Screw a forged 3/4-10NC eye-bolt into this
hole for lifting purposes. Net weight of the machine
is approximately 1800 pounds (816.5 kg).
DO NOT lift the machine by its sawing head.
MACHINE INSTALLATION and ALIGNMENT
1. To properly align the machine, place shims between
the oor and the base mounting pads until the
machine is level with weight resting evenly on all
the base pads.
Shim Locations.
2. Square the worktable to the side of the post by
loosening the tilt lock bolt located in the machine's
frame under the worktable and make the necessary
adjustments. If necessary: (a) Position the
worktable's tilt angle pointer at zero (0) on the tilt
scale; (b) Tighten the tilt lock bolt.
Squaring Worktable to Post.

5
3. Place a good quality, 10 inch (254.0 mm) master
square on the worktable against the post's back side.
Measure clearance between the post and square
near the bottom of the post. Clearance should be
within 0.007-inch ±0.005-inch (0.18 mm ±0.13 mm)
at the bottom of the post for standard machines.
4. Add or remove shims under the base pads until the
correct post to square clearance is obtained.
 Themachinemustbeboltedtotheoorfor
worktable loads over 100 pounds (45.4 kg).
ELECTRICAL INSTALLATION
Electrical installation must be made by
authorized electrical maintenance personnel
only!
1. Refer to the machine specications plate on the
machine frame to verify that the electrical supply
circuit will meet the voltage/phase/frequency/
amperage requirements listed. A basic data plate
is reproduced on this manual’s introductory page.
2. Bring the incoming power leads into the machine's
electrical box. Refer to the electrical schematic and
the parts manual, if necessary, when making the
connections.
3. Turn the disconnect switch on the electrical box
to "ON". Then: (a) Alternately jog the Band Start
and All Stop pushbuttons; (b) Check to make sure
the saw band is running in a clockwise motion:
(c) Reverse the leads if saw band movement is
incorrect.
PREPARATION FOR USE
1. Check the transmission oil level. Capacity is 1
quart (0.95 liters). If the reservoir level is low (or
empty): (a) Check to see that the transmission plug
is installed tightly; (b) See the "Maintenance" section
for proper procedure of checking and/or lling the
transmission. (c) Refer to the Lubrication Chart later
in this manual for recommended lubricants.
2. Shop air is required to operate the optional chip
blower, mist coolant, sliding air table and/or band
lubricator. Incoming air supply should be between
80 and 90 psi (5.5 and 6.2 bar or 5.6 and 6.3 kg/
cm²).
DO NOT exceed 90 psi (6.2 bar or 6.3 kg/
cm²).
MACHINE INSTALLATION and ALIGNMENT
(Continued....)
3. Check the band mist lubricator unit (if supplied) for
the proper reservoir level. Refer to the manufacturer
supplied literature for reservoir capacity and
recommended procedures.
4. Make sure all other points listed by the Lubrication
Chart have been properly serviced.

6
OPERATION
SAFETY PRECAUTIONS
Warning Label - READ and UNDERSTAND
USING THE JOB SELECTOR
1. Refer to the Job Selector chart located on the
upper bandwheel door. It has information about the
recommended band type and pitch, band speeds
and cutting rates according to the type of material
to be cut and its thickness. It also has a radius
guide that shows the minimum radii cuts possible
with various saw band widths.
2. To use, nd the material to be cut in the rst column.
Then move to the right to nd information on coolant
application if any, band speed recommendations,
feed rates and band type and pitch.
The Job Selector is a guide only and the
recommendations shown can be adjusted to
meet special material requirements.
Job Selector.