DoAll c-530 nc Parts list manual

ISTRUCTIO & PARTS MAUAL Pag.1
Edition 2008-A
INSTRUCTION &
PARTS MANUAL
for
Band Saw Machine type
C-530 C
Y EAR OF PRODUCTION
2008
S ERIAL NUMBER
28297

Instruction & Parts Manual
Pag.2
Edition 2008-A
Dear Customer,
First of all, thank you for choosing a DoAll product.
DoAll represents an important reference in the metal cutting business worldwide,
and its production has always been recognized as synonymous of uality.
All machine componets have been designed and manufactured to guarantee best
possible performances. To keep this high standard, we kindly invite you to use only
original DoAll spare parts.
DoAll band saw machines are CE marked and in the following pages the reader will
find a CE declaration which follows the European Directive 89/392 re uirements.
DoAll is sure to assure with this machine the state of the art solutions for the opera-
tor safety, and to be part of the general improvement of labour conditions.
DoAll

Instruction & Parts Manual
Pag.3
Edition 2008-A
CE DECLARATIO .........................................................................................................................
1. GEERAL IFORMATIO ......................................................................................................................... 7
1.1. Goal of this manual. .......................................................................................................................... 8
1.2. Regulations to refer. .......................................................................................................................... 8
1.3. Manual description ........................................................................................................................... 8
2. MACHIE IDETIFICATIO DATA .............................................................................................................. 9
2.1 Main costructi e characteristics. .......................................................................................................... 10
2.2. Blade speed .................................................................................................................................. 10
2.3. Working surface ............................................................................................................................ 10
2.4. Indexing ....................................................................................................................................... 11
2.5. Vises ........................................................................................................................................... 11
3. H OW TO USE THE ISTRUCTIO MAUAL ................................................................................................. 11
3.1. Who should read the instruction manual................................................................................. 11
3.2. Where to keep this manual ............................................................................................................... 11
3.3. Strength of this manual .................................................................................................................... 11
3.4. Manual update............................................................................................................................... 11
3.5. How to obtain more copies ............................................................................................................... 12
3.6. If the machine change owner ............................................................................................................ 12
3.7. Suggestions .................................................................................................................................. 12
4. LIABILITY LIMITS ................................................................................................................................. 12
4.1 Inappropriate use of the machine ......................................................................................................... 12
5. TYPE OF USE ALLOWED ................................................................................................................ 14
5.1. machine ADDRESSEE ................................................................................................................. 14
5.2. Operator ....................................................................................................................................... 14
5.3. Regulation .................................................................................................................................... 14
5.4 Typical use .................................................................................................................................... 14
5.5. Limits using the saw ....................................................................................................................... 15
5.6. Workable materials ......................................................................................................................... 15
5.7. Work area .................................................................................................................................... 15
This area must be marked by an appropriate signal. ...................................................................................... 15
5.8. Work place ................................................................................................................................... 15
5.9. Command modes, stop, emergency stop and out of ser ice. ..................................................................... 15
5.9.1 Command modes ..................................................................................................................... 16
5.9.1.1. Stop ................................................................................................................................... 16
5.9.1.2. Emergency stop .................................................................................................................... 16
5.9.1.3. Out of ser ice ....................................................................................................................... 16
5.9.1.4. Safety precautions .................................................................................................................. 16
. TECHICAL DESCRIPTIO ...................................................................................................................... 17
6.1. Machine structure ........................................................................................................................... 17
6.1.1. Base frame ............................................................................................................................. 17
6.1.2. Chip con eyor ........................................................................................................................ 17
6.1.3. Index assembly........................................................................................................................ 17
6.1.4. Vices .................................................................................................................................... 17
6.2. Cutting bridge................................................................................................................................ 18
6.2.1 Cutting bridge frame ................................................................................................................. 18
6.2.2 Guiding columns ...................................................................................................................... 18
6.2.3 Columns connection ................................................................................................................. 18

Instruction & Parts Manual
Pag.4
Edition 2008-A
6.2.4 Lifting cylinder ......................................................................................................................... 18
6.2.5 Blade tension assembly .............................................................................................................. 18
6.2.6 Band dri e assembly ................................................................................................................. 18
6.2.7 Band brush assembly ................................................................................................................. 18
6.2.8 Left and right band guides. ......................................................................................................... 19
6.2.9 Feed pressurecontrol .................................................................................................................. 19
6.2.10 Wheels ................................................................................................................................ 19
6.2.11 Band dri e motor .................................................................................................................... 19
6.3. Hydraulic power unit ....................................................................................................................... 19
6.3.1 Motor-pump assembly .............................................................................................................. 19
6.3.2 Oil reser oir ............................................................................................................................ 19
6.3.3 Solenoid al es ........................................................................................................................ 19
6.4. Electrical system ............................................................................................................................ 20
6.4.1 Control console ........................................................................................................................ 20
6.4.2 Control enclosure ..................................................................................................................... 20
7. M ACHIE PROTECTIOS ................................................................................................................ 21
8. H OW TO MOVE THE MACHIE ............................................................................................................... 21
9. H OW TO ISTALL THE MACHIE ............................................................................................................ 21
10. W HAT TO DO TO PREPARE THE MACHIE TO OPERATE ............................................................................. 22
11. S AFETY DEVICES ................................................................................................................................ 23
11.1 Limit switches and segnalation de ices ............................................................................................... 23
11.1.1. Limit switches ....................................................................................................................... 23
11.2. Fix protections ............................................................................................................................. 23
11.3. Mo eable protections .................................................................................................................... 23
11.4. Safety features set-up ..................................................................................................................... 23
12. U SE OF THE MACHIE ......................................................................................................................... 24
12.1. How to use the machine – The Saw 4 control ...................................................................................... 24
12.1.1 What the Saw 4 is ........................................................................................................... 24
12.1.2 Switching the Saw 4 ON ................................................................................................. 24
12.1.3 Machine status icons ....................................................................................................... 25
12.1.4 Single components status icons....................................................................................... 25
12.1.5 Manual cycle ................................................................................................................... 26
12.1.5.1 Manual operation with the material handling (Option) .................................. 27
12.1.6 Semi automatic cycle ........................................................................................... 27
12.1.7 Automatic cycle .................................................................................................... 27
12.1.7.1 Programs directory .............................................................................................. 27
12.1.7.2 Create a new cutting program .......................................................................... 28
12.1.7.2.1 How proceed to create your working list (Only for material handling) .................... 28
12.1.7.3 Running a program ....................................................................................................... 29
12.1.7.4 How to modify the current cutting program (PGM function) ...................................... 29
12.1 .8. How to select the type of coolant (only for machine which applies mist lubricator units) .......... 29
12.1.9 General information concerning parameters setup ................................................. 29
12.1.10 Select your country language ............................................................................. 32
12.1.11 Alarms list ..................................................................................................................... 32

Instruction & Parts Manual
Pag.5
Edition 2008-A
12.1.12 Material library .............................................................................................................. 32
12.1.13 Inputs & outputs testing screen .......................................................................... 34
12.1.14 Software update ............................................................................................................. 34
12.1.15 Help function ................................................................................................................. 35
12.2. Head feed control .................................................................................................................. 35
12.2.1 How to select the feed system (option) ........................................................................... 35
S ERVO ......................................................................................................................................... 35
12.3. AUTOMATIC WORKSTOP (OPTION) ............................................................................. 35
12.3.1 How to reset the automatic workstop sensor ................................................................... 36
12.4. BAND DEVIATION MONITOR (OPTION) ....................................................................... 36
13. CALIBRATIO AD TUE - UP .............................................................................................................. 37
13.1. Calibration .................................................................................................................................. 37
13.2. Machine tuning-up ....................................................................................................................... 37
13.3. Blade motor in erter ...................................................................................................................... 37
13.3.1 Control panel ................................................................................................................... 37
13.3.2 Display ............................................................................................................................ 38
13.3.3 Help - function and language - selection ......................................................................... 38
13.3.4 In erter status .................................................................................................................. 38
13.3.5 Warnings ......................................................................................................................... 39
13.3.6 Operating error messages ................................................................................................ 39
13.3.7 Hardware error messages ................................................................................................ 40
13.3.8 Programming structure .................................................................................................... 41
14. ORDIARY PROBLEMS ......................................................................................................................... 43
14.1. Base .......................................................................................................................................... 43
14.2. Cutting bridge .............................................................................................................................. 43
14.2.1 Columns ............................................................................................................................... 43
14.2.2 Connection bar ....................................................................................................................... 43
14.2.3 Lifting cylinder ....................................................................................................................... 43
14.2.4 Blade tension assembly ............................................................................................................ 44
14.2.5 Band dri e assembly ................................................................................................................ 44
14.2.6 Guide arms............................................................................................................................ 44
14.2.7 Band brush assembly ............................................................................................................... 44
14.2.8 Wheels ................................................................................................................................. 44
14.2.9 Ser o-cutting de ice ................................................................................................................ 44
14.3 COOLANT SYSTEM .............................................................................................................. 44
14.4 HYDRAULIC POWER UNIT ................................................................................................... 44
14.5 ELECTRIC CONTROL PANEL ................................................................................................ 45
15. MAITEACE .............................................................................................................................. 4
15.1 Lubrication .................................................................................................................................. 46
15.2. Problems .................................................................................................................................... 47
15.4. Blade replacement ........................................................................................................................ 47
1 . REMAIIG DAGERS ......................................................................................................................... 48
17. P ERSOEL TRAIIG .......................................................................................................................... 48
18. M ACHIE DISMATLE ........................................................................................................................ 48

Instruction & Parts Manual
Pag.6
Edition 2008-A
CE DECLARATIO
We declare that the product “Band saw machine type C-530 NC”:
Serial number 28297 Year of production 2008
referred to in this declaration is in compliance with:
• CEI EN 60204-1
• UNI EN 292/1
• UNI EN 292/2
and :
1. EEC Machine Directi e 89/332 dated June 14, 1989 and amendments ;
2. EEC Low Voltage Directi e 73/23 and amendments ;
3. EEC Directi e 89/336 and amendments.
This product uses only tested and certified components, which meet the CE requirements, unless
otherwise specified.
Vanzago, April 2008 IST ECH S EGATRICI S. R . L .
Via Donatori di Sangue 15
20010 Vanzago – MI
Alessandro Rescaldani
(Amministratore)

Instruction & Parts Manual
Pag.7
Edition 2008-A
1. GEERAL IFORMATIO
This machine has been designed and built adopting the state of the art technologies, and with respect of the European Laws
for machine tools.
Notwithstanding what abo e, it is implicit that working underestimating or forgetting the dangers related to this kind of ma-
chine can generate, the operator could cause serious injuries to him/herself.
Therefore, the operator should carefully read the entire instruction manual, and respect strictly what prescribed in it.
In particular, please pay attention to the following suggestions :
1. Keep always your working area clean.
2. Avoid to keep in your working area pieces of material, chips, cans, or other things which could reduce the possi-
bility of movement to the operator or even generate risks of injury.
3. Be always cautious using the machine, because, even if it is protected in every dangerous spot, it can be a dan-
gerous equipment, and thus it has to be use being particularly careful and aware.
4. Give immediately notice to your supervisor if the machine needs to be maintained or serviced, even if the prob-
lem is caused by inexperience. An incorrect use of the machine can be dangerous and can cause injuries.
5. Do not try to repair the problem if you are not sure of what caused it.
. ever service or maintain the machine when it is running. Always turn it off.
7. ever leave the machine working without respecting the safety rules or removing the safety devices.
8. Remove electrical power when the machine is not working.
9. Always wear protective cloths, especially when replacing the blade.
10. ever do anything imprudent.
11. ever touch the unprotected part of the blade.
12. ever cut any piece shorter than the shortest possible length.
13. ever start cutting if the material is not firmly clamped by the vises.
14. Move the material only if the cutting bridge is completely up.

Instruction & Parts Manual
Pag.8
Edition 2008-A
1.1. G OAL OF THIS MAUAL .
This manual wants to explain instructions about how to operate safely, using texts, drawings, pictures and diagrams used by
themsel es or combined to instruct the operator to use the machine.
1.2. R EGULATIOS TO REFER .
This manual was written to comply to the European Machine Directi e UNI-EN 89/392 and following modifications, and
based on UNI-EN 292/1 e 292/2 concerning a safe use of the machine.
1.3. M AUAL DESCRIPTIO
This document contains information needed to :
• install and make the machine work
• normal use of the saw
• how to maintain the machine
• how to ser ice the machine
• how to dismantle the machine

Instruction & Parts Manual
Pag.9
Edition 2008-A
2. MACHIE IDETIFICATIO DATA
TAB 2.1
Identification data
Description Denomination or value
Plate
Band Saw machine C-530 C Yes
Serial number 28297 Yes
Year 2008 Yes
Voltage and frequency 400 V 3ph+N+GND ±10% 50 Hz ±1% Yes
Hydraulic power unit Yes
Control circuit 24Vdc
Dangerous area Area around the machine (1.5meters)
Working place Machine control panel
Type of tool Band saw blade
Machine
Description Band saw machine, type C-530 NC
Total amperage A 28
Maximum power kW 12,5
Approximate weight Kg 4.600
TAB 2.2
Technical Characteristics
Description C-530 NC
Round cutting capacity mm 530
Square cutting capacity mm 530 x 530
Index stroke mm 500
Band dri e motor kW 7.5
Blade dimension mm 6.700 x 54 x 16
Blade speed m/1’ 20-100
Hydraulic pump motor kW 4
Coolant pump motor kW 0.3
Hydraulic pump capacity l/1’ 27
Voltage of motors Vac 400
Control circuit oltage Vdc 24
Cutting kerf mm 2.7
Hydraulic reser oir l 80
Coolant reser oir l 100
Working height mm 800
Machine o erall dimension mm
3100x2500x2800
Shipping dimension mm
3100x2500x2500
Color DoALL Royal blue
Mo ing components color RAL Beige 1001
Weight (Approximate) Kg 4.600

Instruction & Parts Manual
Pag.10
Edition 2008-A
2.1 M AI COSTRUCTIVE CHARACTERISTICS .
The machine uses :
• NC controller with operator display and 32 customizable function keys integrated.
• Multi language diagnostic with info messages.
• Material libraries.
• Band speed readout integrated.
• Constant feed pressure control.
• Band wheel dri e with AC in erter and planetary reducer.
• Automatic guide arm.
• Carbide faced saw guides with large diameter lead in rollers on both guide arms.
• Automatic chip con eyor.
• Hardened, ground, anti-wear steel plates on all work clamping surfaces.
• Ground, hardened and hard-chrome plated guide columns.
• Power dri en band cleaning brush.
• Hydraulic band tension.
• Recirculating, coolant system, pump 400/50/3, applied through nozzle.
• Chip container.
• Rapid saw head approach control.
• Out of stock sensor.
• Band wheel door interlocks.
• Blade guards.
• Automatic band kerf compensator.
• C26 gray iron castings
The saw is built to work in automatic also without an operator. A special ise design allows the machine to cut slightly irre-
gular bars.
2.2. B LADE SPEED
The blade speed is controlled by an AC motor and a ariable frequency dri e, which allow to regulate the blade speed within
a range of 0- 100 m/1’. In this way the machine can cut both hard steels and aluminum. A digital reader constantly shows the
blade speed .
The blade speed can be adjusted :
• in automatic cycle while editing the program;
• anytime, by pressing the keys on the control panel.
2.3. W ORKIG SURFACE
The material that has to be cut lays on a roller way that co ers the entire stroke of the machine. The distance between the roll-
ers is studied to a oid that short pieces can fall.