Dolphin BC632 Product manual

INSTALLATION AND MAINTENANCE GUIDE
Revision March 2017
BC632 / BC635
ELECTRONIC SOAP DISPENSERS
Saving soap, saving power, promoting hygiene
Important:
Read carefully before installing product
BC632 / BCL632 / BC635

3 Technical Data
4 Pre-Installation Information
5-6 Pack Contents
7-11 Installation
12 Filling The Soap Tank
13 Setings Adjustment With a Remote Control
14 Battery Replacement
15 Maintenance
Care and cleaning of chrome and special finishes
16 Spare Parts List
17 Warranty
18 Trouble Shooting
INDEX
2 | Dolphin| BC 632 / BCL 632 / BC 635

TECHNICAL DATA
Capacity 1 litre
Power Supply IP 67 Battery Box for 6xD Alkaline batteries \
Transformer
Soap viscosity 100 – 3800 cPs
Standard discharge: 0.8cc, Adjustable
Sensor Range: 30-100 +/- 10mm, Adjustable with remote control
BC632 BC635
BC632
Wall plate version - enquire for details
BC635
Wall plate version - enquire for details
BC 632 / BCL 632 / BC 635 | Dolphin| 3
BCL 114mm / 150mm

4 | Dolphin| BC 632 / BCL 632 / BC 635
PRE INSTALLATION INFORMATION
Check contents
Separate all parts fromthe packaging and check each part with the “Pack contents”
section.
Make sure all parts are accounted for before discarding any packaging material.
If any parts are missing, do not attempt to install your touch free soap dispenser
until you obtain the missing parts.
Warnings
1 ) To a v o id reflection problems keep a distance of more than 300 mm. between the
sensor and the surface beneath.
2) This soap dispenser model, with an infrared sensor pointing down, is not intended
to be used together with a sink of a reflective material such as stainless steel.
3) If a sink strainer is straight below the tap sensor, use a strainer with a non reflective
finish (do not use a chrome plated one).
Correct Installation
Incorrect installation

Familiarise yourself with the part names and confirm that the parts are included.
PACK CONTENTS BC632/ BC635
1x Body assembly
for Soap Dispenser
(incl. electronic unit)
1 x M 4 x 4 Set Screw
1 x Bottle Support
2 x Screw
3.5x1 1/4”
2 x 5 mm
Anchors
Battery Transformer
box
BC 632 / BCL 632 / BC 635 | Dolphin| 5

INSTALLATION WALL PLATE VERSION
enquire for details
Battery Transformer
box
1 x Temporary
Base Cover
1x Body assembly
for Soap Dispenser
(incl. electronic unit)
1 x Elbow and
Corrugated Tube
1 x M 4 x
4 Set Screw
1 x bottle support
2 x Screw
3.5x1 1/4”
2 x 5 mm
Anchors
1 x Soap tank and
pump assembly
6 | Dolphin| BC 632 / BCL 632 / BC 635

INSTALLATION
Soap dispenser base
Anti-rotation pin
Disk
Hexagonal nut
Step 1 – Preparing for installation
1 Drill a hole (23 to 24 mm) at the desired location for the
soap dispenser spout installation.
2 Drill a small hole (3.2 mm) just above the previous one for
the anti-rotation pin, according to the diagram.
3 Remove the hexagonal nut and the disk from the base
of the soap dispenser spout.
Step 2 – Installing the soap dispenser
1. Insert the Soap dispenser base.
2 Insert the anti-rotation pin into the small hole.
3 Fix the base behind the wall with the
hexagonal nut and the disk.
4 Fix the bottle support to the desired location.
5 Assemble the tube from the pump to the soap dispenser.
BC 632 / BCL 632 / BC 635 | Dolphin| 7

INSTALLATION BC632/ BC635
STEP 3 – CONNECTING THE POWER SOURCE
1 Remove the protective sticker covering the sensor.
Keep away from the sensor range and check that no
objects are in front of the sensor.
2. a. Connect the motor connector to the power source connector. Please note
that since the connector is water proof, some friction might apply.
Important: the 4 contacts connector should be connected properly so that the
white o-ring is not visible and a clicking sound is heard.
Pay attention: If the 4 contacts connectors will not be connected properly, the
motor will work continuously.
b. For battery versions: install the battery
box at the wall underneath the sink and
connect the battery connector
c. For transformer versions: plug the
transformer into the electricity socket and
connect the transformer connector
O-ring visible – not connected properly Connected properly
so that only the groves are visible
3. Wait about 10 seconds before you put your hands within
the sensor range.
8| Dolphin| BC 632 / BCL 632 / BC 635

INSTALLATION WALL PLATE VERSION
Step 1 – Preparing for installation
1. Disconnect the soap dispenser body
with the rosette by unscrewing the set
screw.
2. Cut an adequate opening in the wall for
the dimensions of the soap dispenser
base (where you want to install the
spout), and the corrugated tube.
Step 2 – Installing the soap dispenser
1. Mount the soap dispenser base to the
opening cut in the wall, and set it using
the two small anchors provided.
Important: The soap dispenser base should
be installed so that the outside surface of
the finished wall falls between the minimum
and maximum lines marked at the base.
2. Assemble the temporary protective
soap dispenser base cover.
enquire for details
BC 632 / BCL 632 / BC 635 | Dolphin| 9

3. Assemble the corrugated tube to
the soap dispenser base and make
sure it will stay outside of the wall
when tiling.
4. Once the works on electricity,
plumbing and tiles have been
finished, insert the wall rosette
through the soap dispenser base.
5. Cut the temporary soap dispenser
base cover.
6. Fix the soap dispenser spout by
inserting the nipple into the soap
dispenser base and tighten the
screw.
7. Pull the four way connector and
the power supply connector out
of the soap dispenser base, and
lead it through the corrugated
tube.
INSTALLATION
10 | Dolphin| BC 632 / BCL 632 / BC 635

Step 3 - Connecting the power source
1. Remove the protective sticker covering the sensor.
Keep away from the sensor range and check that no
objects are in front of the sensor.
2. a. Connect the motor connector to the power source connector. Please note that
since the connector is water proof, some friction might apply.
Important: the 4 contacts connector should be connected properly so that the
white o-ring is not visible and a clicking sound is heard.
Pay attention: If the 4 contacts connectors will not be connected properly, the
motor will work continuously.
INSTALLATION
O-ring visible – not connected properly Connected properly
so that only the groves are visible
b. For battery versions: install the battery
box at the wall underneath the sink and
connect the battery connector
c. For transformer versions: plug the
transformer into the electricity socket
and connect the transformer connector
3. Wait about 10 seconds before you put your hands
within the sensor range.
BC 632 / BCL 632 / BC 635 | Dolphin| 11

FILLING THE SOAP TANK
1. Unscrew the soap
tank from the
pump assembly.
3 Insert the bottle
with the tube
inside the bottle
support.
5. Press the refill
button located at
the back of the
pump assembly
until soap starts
coming out of the
soap dispenser
spout.This
operation can also
be done using the
soap dispenser
remote control
Refill function.
2 Fill in the liquid
soap up to the
top line.
4. Screw the
soap tank back to
the pump
assembly. Make
sure the tank is
secured firmly in
place.
Note: Once the
soap in the soap
tank has reached
the bottom line the
soap tank should be
refilled.To refill
the soap tank
please refer to
steps 1-5.
12 | Dolphin| BC 632 / BCL 632 / BC 635

If desired, use the remote control to adjust the soap dispenser settings. Hold the
remote control straight in front of the sensor in a distance of about 10-15cm.
Attention: Holding the soap dispenser remote control out of the recommended
range (too close or too far) may interfere with the remote’s activation.
Choose the function you want to adjust by pressing on the function button as
follows:
1 SOAP QUANTITY
The 1-4 drop keys allow the user to choose the
desired soap quantity.
1: 0.2 to 0.4 2: 0.7 to 0.9 3: 1.2 to 1.6 4: 2.1 to 2.3
Indication: continues blink of the red light in the
sensor eye.
* The exact soap dosage depends on the soap viscosity.
2 ADJ
This function allows coming back to soap quantity factory settings. Press the ADJ
button. Indication: 2 blinks of the red light in the sensor eye.
3 TEMPORARY OFF FUNCTION
This function is ideal to perform any kind of activity in front of the sensor without
operating the system (for example, cleaning).The soap dispenser will remain shut
for 1 minute when this button is pressed once.To cancel this function and to return
to normal operation press the On/Off button again or wait 1 minute.
Indication: OFF – 2 fast blinks, ON – 4 fast blinks
4 REFILL THE SOAP TANK
Once the soap tank has been refiled, press the FILL button.The pump would work
for one minute in order for the soap to start coming out of the soap dispenser
spout.To stop this activity press the FILL button again.
SETTINGS ADJUSTMENT
WITH A REMOTE CONTROL
BC 632 / BCL 632 / BC 635 | Dolphin| 13

BATTERY REPLACEMENT
Battery models only
When the battery weakens, the red indicator light will blink at a constant
rate when the user’s hands are within the sensor range.The battery must be
replaced within two weeks.
To replace the battery in battery models:
1. Carefully open the battery box
2. Remove the old batteries
3. Replace the used batteries with new D batteries
NOTE: Do not mix used batteries with new ones.
4. Close the box.
Important: Spent batteries should not be disposed of with
normal household waste. Contact your local authority for
information on waste disposal and recycling.
14 | Dolphin| BC 632 / BCL 632 / BC 635

MAINTENANCE
Care and cleaning of chrome and special finishes
DO NOT use steel wool or cleansing agents containing alcohol, acid, abrasives, or
the like. Use of any prohibited cleaning or maintenance products or substances
could damage the surface of the soap dispenser. For surface cleaning use ONLY
soap and water, then wipe dry with a clean cloth or towel.When cleaning
bathroom tiles, the soap dispenser should be protected from any splattering of
harsh cleansers.
BC 632 / BCL 632 / BC 635 | Dolphin| 15

SPARE PARTS LIST
Seals and screws kit BC632 BC 07210098
Seals and screws kit BC635 BC 07210128
Sensor BC 08002195
Soap Tank 1L BC 07100020
Transformer BC 06522042
Soap Dispenser Pump assembly BC 07222001
Remote control BC 07100008
IP67 transformer box BC 06530021
IP67 Battery Box for 6xD Alkaline batteries BC 06530041
Bottle support BC 07120175
16 | Dolphin| BC 632 / BCL 632 / BC 635

LIMITED WARRANTY
DOLPHIN SOLUTIONS LTD warrants that its electronic products will be free of
defects in material and workmanship during normal use for two years from the
date the product is purchased.
If a defect is found in normal use, Dolphin Solutions will, at its discretion, repair,
provide a replacement part or product, or make appropriate adjustments. Damage
caused by accident, misuse, or abuse is not covered by this warranty. Improper care
and cleaning will void the warranty. Proof of purchase (original sales receipt) must
be provided to Dolphin with all warranty claims.
Dolphin Solutions is not responsible for labor charges, installation, or other
incidental or consequential costs other than those noted above. In no event shall
the liability of Dolphin exceed the purchase price of the product.
If you believe that you have a warranty claim, contact your Dolphin Solutions’
Distributor, Dealer or Plumbing Contractor. Please be sure to provide all pertinent
information regarding your claim, including a complete description of the problem,
the product, model number, the date the product was purchased, from whom the
product was purchased and the installation date. Also include your original invoice.
DOLPHIN SOLUTIONS AND/OR SELLER DISCLAIM ANY LIABILITY FOR
SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.This warranty
excludes product damage due to installation error, incorrect maintenance, wear and
tear, battery, product abuse, or product misuse, whether performed by a contractor,
service company, or the consumer.This warranty does not cover product damage
caused by the following:
• Incorrect installation.
• Improper manipulation, tampering, bad or lapsed maintenance.
BC 632 / BCL 632 / BC 635 | Dolphin| 17

TROUBLE SHOOTING
Soap has run low or
completely out.
Refer to page 4 and refill the
soap tank.
PROBLEM INDICATOR CAUSE SOLUTION
Red light in the
sensor flashes
(once) and the
motor is operating.
Red light in the
sensor does not
flash (once) when
user’s hands
are within the
sensor’s range.
The black connector
between the pump
assembly and soap
dispenser are not
connected all the way
through.
Connect the black
connectors all the way
through.
The soap tank has
been filled but soap
has not reached the
spout.
Press the refill button located
at the bottom of the pump
until soap starts to come out
of the spout again.
Sensor is picking up
reflections from the
washbasin or another
object.
Eliminate cause of reflection.
Connectors between
the electronic unit and
the pump assembly
\ transformer are
disconnected or not
properly connected.
Connect the electronic unit
connectors to the pump
assembly and transformer.
Battery is completely
used up. The battery must be replaced.
Red light in the
sensor flashes
continuously when
the user’s hands
are within the
sensor’s range.
Low battery. Replace battery.
The connectors
between the motor and
the power source are
not connected properly.
Connect the connectors all
the way through. Refer to
page 7 to see how.
Red light flashes
(once) and the
motor operates.
Soap solidification at
the pipe.
Fill the bottle with hot water
at 50/60C and run the pump
constantly.
No soap
coming
out of
the motor is operating.
(once) and the
sensor flashes
Red light in the
sensor’
are within the
the user’
continuously when
sensor flashes
Red light in the
completely out.
oap has run low orS
motor is operating.
(once) and the
sensor flashes
Red light in the
spout.
has not reached the
been filled but soap
he soap tank hasT
s range.
ensor’
s
are within the
s handsthe user’
continuously when
sensor flashes
Red light in the
.ow batteryL
oap has run low or
soap tank.
Refer to page 4 and refill the
has not reached the
been filled but soap
he soap tank has
of the spout again.
until soap starts to come out
at the bottom of the pump
Press the refill button located
.Replace battery
Refer to page 4 and refill the
until soap starts to come out
Press the refill button located
spout
flash
sensor does not
Red light in the
when(once)flash
sensor does not
Red light in the
object.
washbasin or another
reflections from the
ensor is picking upS
the pump assembly
the electronic unit and
onnectors betweenC
not connected properly
the power source are
between the motor and
he connectorsT
washbasin or another
reflections from the
ensor is picking up
liminate cause of reflection.E
the pump assembly
the electronic unit and
onnectors between
connectors to the pump
onnect the electronic unitC
.not connected properly
the power source are
between the motor and
.page 7 to see how
through. Refer tothe way
allonnect the connectorsC
liminate cause of reflection.
onnect the electronic unit
all
sensor’
are within the
user’
flash
Soap
motor operates.
(once) and the
Red light flashes
s range.sensor’
are within the
s handsuser’
when(once)flash
he black connectorT
properly connected.
disconnected or not
\ transformer are
the pump assembly
used up.
Battery is completely
motor operates.
(once) and the
Red light flashes
the pipe.
oap solidification atS
he black connector
properly connected.
disconnected or not
\ transformer are
the pump assembly
assembly and transformer
connectors to the pump
Battery is completely he battery must be replaced.T
oap solidification at
.constantly
and run the pumpCat 50/60
Fill the bottle with hot water
.assembly and transformer
he battery must be replaced.
and run the pump
Fill the bottle with hot water
Soap
coming
out from
the spout
does not
stop
through.
connected all the way
dispenser are not
assembly and soap
between the pump
connected all the way
dispenser are not
assembly and soap
between the pump
through.
connectors all the way
onnect the blackC
18| Dolphin| BC 632 / BCL 632 / BC 635

Request your 200 page
catalogue today on
01424 202224
DB 200
page 178
DBL 400
page 180
WP 106
page 11
WP 208R
page 12
WP 112R
page 105
BC 2006
page 159
Related items
DOLPHIN
Taps
Counter Mounted
• TouchFree Ta p– for ultimate hygiene – preventscross
contamination
• Quality polished chromeplated brass or lacquered nickel
plated brass finishesavailable
• WaterSupply: Single inlet cold or pre-mixed – a TMV2 or
TMV3 thermostatic mixingvalveis recommendedfor
premixedapplications. For 2 inlet hot and cold feed see
page 183
• Flow rate – 6 litres/minute (downto1.89 litres/minute –
pleasespecify at time of ordering)
• Neopearl Aerator
• Tap settings can beadjusted manually or by using remote
control (DB51 – see page188)
• Mandatory Hygiene Flushfeaturecan be specified to
combat Legionella– pleasespecify at time of orering
• WRAS ApprovedProduct
• 2 year manufacturer’s warranty
• Maximum water temperature 70ºC
• Operating pressure 0.5–8.0 bar (7–116 PSI)
Product Data
• H142 x Ø 45 mm
• Projection 105mm
• PowerConnections: tap male, powersource female
• Counter hole Ø 28-34mm M
in-max thickness 2-27mm
• 3/8" BSP water supply connector
• Power: Plug-in 9 volt transformers or 9 volt battery (with
low battery warning) – forother powersource options see
page 190-191
Product Codes
Polishedchrome finish
• Poweredby 6 x AAA/ 9vPP3battery DB 200C
• Poweredby9v plug in transformer DB225C
Brushednickel finish
(designedto match brushed stainless steel)
• Poweredby6 x AAA / 9v PP3battery DB200S
• Poweredby9v plug in transformer DB 225S
DB 200 / DB 225 Dolphin Blue Infrared Tap
178 Dolphin Dispensers Tec hnical helpline01424 202224
135°
105
100
Ø50
Ø45
142
Power
source
Toilet Tissue
Dispenser
Paper Towel
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Combination
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Hot Air Hand
Dryers
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Bins
Washro om
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Changing
Hotel Range
Consumable
s
Product
Families
Installation
Guide Soap
Dispensers
Dolphin Solutions Ltd
Southpoint, Compass Park, Bodiam, Robertsbridge,TN32 5BS
Tel: [phone]
Fax: [phone]
[email protected].uk
www.dolphinsolutions.co.uk