Dometic FRESHLIGHT FL1600 User manual

FL1600, FL2200
Air conditioning roof unit
Installation Manual. . . . . . . . . . . . . . . . . . . . . 3
Dachklimaanlage
Montageanleitung. . . . . . . . . . . . . . . . . . . .22
Climatiseur de toit
Instructions de montage . . . . . . . . . . . . . . .42
Aire acondicionado de techo
Instrucciones de montaje . . . . . . . . . . . . . . 61
Ar condicionado para tejadilho
Instruções de montagem . . . . . . . . . . . . . . 81
Climatizzatore a tetto
Indicazioni di montaggio . . . . . . . . . . . . . 101
Airconditioning voor dakinbouw
Montagehandleiding . . . . . . . . . . . . . . . .120
Klimaanlæg til tagmontering
Monteringsvejledning. . . . . . . . . . . . . . . .139
Takmonterad klimatanläggning
Monteringsanvisning. . . . . . . . . . . . . . . . .158
Takmontert klimaanlegg
Monteringsanvisning. . . . . . . . . . . . . . . . .176
Kattooilmastointilaitteisto
Asennusohje . . . . . . . . . . . . . . . . . . . . . . . 194
Накрышный кондиционер
Инструкция по монтажу. . . . . . . . . . . . . . 212
Klimatyzator dachowy
Instrukcja montażu . . . . . . . . . . . . . . . . . . 233
Strešné klimatizačné zariadenie
Návod na montáž . . . . . . . . . . . . . . . . . . . 252
Střešní klimatizace
Návod k montáži . . . . . . . . . . . . . . . . . . . . 271
Tető k lím a-b erend ezé s
Szerelési útmutató . . . . . . . . . . . . . . . . . . 289
EN
DE
FR
ES
PT
IT
NL
DA
SV
NO
FI
RU
PL
SK
CS
HU
AIR CONDITIONERS
FRESHLIGHT
FreshLight-I-16s.book Seite 1 Mittwoch, 8. März 2017 8:55 20

FreshLight-I-16s.book Seite 2 Mittwoch, 8. März 2017 8:55 20

EN
FreshLight
3
Please read this instruction manual carefully before installation and first
use, and store it in a safe place. If you pass on the product to another
person, hand over this instruction manual along with it.
Table of contents
1 Explanation of symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2 Safety and installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3 Target group for this instruction manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
6 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
7 Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
8 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
10 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
11 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
FreshLight-I-16s.book Seite 3 Mittwoch, 8. März 2017 8:55 20

EN
Explanation of symbols FreshLight
4
1 Explanation of symbols
D
!
!
A
I
2 Safety and installation instructions
Pleaseobserve the prescribed safety instructionsand stipulations from the
vehicle manufacturer and service workshops.
The manufacturer accepts no liability for damage in the following cases:
•Faulty assembly or connection
•Damage to the product resulting from mechanical influences and excess voltage
•Alterations to the product without express permission from the manufacturer
•Use for purposes other than those described in the operating manual
Note the following basic safety information when using electrical devices to protect
against:
•Electric shock
•Fire hazards
•Injury
DANGER!
Safety instruction: Failure to observe this instruction will cause fatal or
serious injury.
WARNING!
Safety instruction: Failure to observe this instruction can cause fatal or
serious injury.
CAUTION!
Safety instruction: Failure to observe this instruction can lead to injury.
NOTICE!
Failure to observe this instruction can cause material damage and impair
the function of the product.
NOTE
Supplementary information for operating the product.
FreshLight-I-16s.book Seite 4 Mittwoch, 8. März 2017 8:55 20

EN
FreshLight Safety and installation instructions
5
2.1 Handling the device
!WARNING!
•Installation and repair of the roof air conditioner may only be carried
out by qualified personnel who are familiar with the risks involved and
the relevant regulations. Inadequate repairs may cause serious
hazards. For repair service, please contact the service centre in your
country (addresses on the back page).
•Electrical devices are not toys.
Keep electrical devices out of reach of children or infirm persons. Do
not allow them to use electrical devices without supervision.
•Persons (including children) whose physical, sensory or mental
capabilitiesor whose lackof experienceandknowledge prevent them
from using the device safely should not use it without supervision or
instruction by a responsible person.
•Do not undo the upper cover of the roof air conditioner in the event of
a fire. Use approved extinguishing agents instead. Do not use water to
extinguish fires.
!CAUTION!
•The roof air conditioner must be installed securely so that it cannot fall
down.
•Only operate the roof air conditioner if you are certain that the housing
and the cables are not damaged.
•Do not use the roof air conditioner near flammable fluids or in closed
rooms.
•Make sure no combustible objects are stored or installed near the air
outlet. A distance of at least 50 cm must be kept.
•Do not reach into air outlets or insert any foreign objects in the device.
ANOTICE!
•Only use the device as intended.
•The roof air conditioner is not suitable for use in agricultural or
construction vehicles.
•Do not make any alterations or conversions to the device.
•Never drive through automatic car washes when the roof air
conditioner is mounted.
•If faults occur in thes refrigerant circuit, the system must be checked by
a specialist company and repaired properly. The refrigerant must
never be released into the air.
FreshLight-I-16s.book Seite 5 Mittwoch, 8. März 2017 8:55 20

EN
Target group for this instruction manual FreshLight
6
INOTE
•Please ask your vehicle manufacturer if a technical inspection is
required after fitting an air conditioner and whether the height entered
in the vehicle documents needs to be altered (increased height
210 mm).
2.2 Handling electrical cables
!WARNING!
•The electrical power supply may only be connected by a qualified
electrician (e.g. VDE 0100, Part 721 in Germany).
!CAUTION!
•Attach and lay the cables so that they cannot be tripped over or
damaged.
ANOTICE!
•Use cable ducts to lay cables through walls with sharp edges.
•Do not lay loose or bent cables next to electrically conductive
materials (metal).
•Do not pull on the cables.
3 Target group for this instruction manual
The instructions in this manual are intended for qualified personnel at workshops
who are familiar with the guidelines and safety precautions to be applied.
FreshLight-I-16s.book Seite 6 Mittwoch, 8. März 2017 8:55 20

EN
FreshLight Scope of delivery
7
4Scopeofdelivery
5Accessories
Available as accessories (not included in the scope of delivery):
I
No. in fig. 1Number Description
1 1 Roof air conditioner
2 1 Air outlet unit
3 3 Fastening brackets
4 4 Air filters
52Filtercovers
6 4 Seals
7 3 Cable connectors
8 6 Long fastening screws
9 6 Short fastening screws
10 4 Caps
11 1 Remote control
Part designation Reference no.
DC extension kit DC-Kit2 9100300001
DC extension kit DC-Kit3 9100300002
DC extension kit DC-Kit5 9100300073
NOTE
The DC extension kit (accessory) allows the Dometic FreshLight roof air
conditioner to be used while in motion.
FreshLight-I-16s.book Seite 7 Mittwoch, 8. März 2017 8:55 20

EN
Intended use FreshLight
8
6 Intended use
The Dometic roof air conditioner FreshLight with integrated roof window can
condition the interior of campers and caravans with cool or warm air.
The roof air conditioner is not suitable for installation in construction machines, agri-
cultural machines or similar equipment. It will not work properly if exposed to strong
vibrations.
Do not operate the roof air conditioner if the ambient temperature is above 52 °C.
Do not operate the roof air conditioner in the “Heating” air conditioning mode if the
room temperature is above 30 °C.
The heating mode is recommended at ambient temperatures of +2 °C and above.
I
7Labels
Labels are attached to the Dometic FreshLight roof air conditioners. These labels pro-
vide the user and fitter with information on specifications of the device.
NOTE
You can find additional information on roof air conditioners in the oper-
ating manual, such as the technical description or the controls.
FreshLight-I-16s.book Seite 8 Mittwoch, 8. März 2017 8:55 20

EN
FreshLight Installation
9
8 Installation
!
8.1 Note on installation
Read this installation manual completely before installing the roof air conditioner.
The following tips and instructions must be observed while installing the roof air
conditioner:
D
!
A
CAUTION! Beware of injury
The roof air conditioner may only be installed by qualified personnel
from a specialist company. The following information is intended for
technicians who are familiar with the guidelines and safety precautions
to be applied.
DANGER! Danger of electrocution
Disconnect all power supplies when working on the roof air conditioner.
CAUTION! Beware of injury
•Improper installation of the roof air conditioner can result in
irreparable damage to the device and put the safety of the user at
risk.
•The manufacturer assumes no liability for malfunctions and for the
safety of the roof air conditioner, especially for injury and/or damage
to property, if the roof air conditioner is not fitted in accordance with
these installation instructions.
•Always wear the recommended protective clothing (e.g. protective
goggles, gloves).
NOTICE! Beware of damage
•Observe the structural engineering of the vehicle and seal of all
openings made when installing the roof air conditioner.
•Check whether the roof of the vehicle is able to support the weight
of a person before climbing onto it. Ask the vehicle manufacturer
about the permissible roof loads.
FreshLight-I-16s.book Seite 9 Mittwoch, 8. März 2017 8:55 20

EN
Installation FreshLight
10
Note on transport
•Always have someone help you carry the roof air conditioner.
•Always lift the roof air conditioner to move it and never drag it over the roof
(fig. 2A).
•Do not use the rear ventilation slots to lift it (fig. 2B).
Note on installation location
•Before installing the roof air conditioner, check whether any vehicle components
could be damaged by the installation of the roof air conditioner (such as lamps,
cupboards, doors).
•Before installation, find out (by consulting the manufacturer of the vehicle)
whether the construction is designed for the static weight and the loads of the air
conditioner when the vehicle is in motion. The manufacturer of the roof air
conditioner assumes no liability whatsoever.
•The vehicle manufacturer may have already provided points where the opening
for the installation of the roof air conditioner can be made without any risk of
weakening the construction or cutting power cables.
•Select a flat and sufficiently level area at the centre of the vehicle roof between
two longitudinal sections for installation.
•The roof inclination of the installation surface may not exceed 10°.
•The roof air conditioner must be installed above 2 meters.
•Make sure no combustible objects are stored or installed near the air outlet.
A distance of at least 50 cm should be kept.
•Make sure that there are no objects within the vehicle which could obstruct the
attachment of the air outlet unit or the cooled air from flowing through the
swivelling air distribution nozzles.
•For safety reasons, note the location of existing wiring harnesses, wires and other
components within the installation area, in particular those which are not visible,
when installing the roof air conditioner (when drilling or screwing etc.).
FreshLight-I-16s.book Seite 10 Mittwoch, 8. März 2017 8:55 20

EN
FreshLight Installation
11
Note on electrical system
•Only a qualified electrician should connect the roof air conditioner to the
electrical power.
•Check that the voltage specification on the type plate is the same as that of the
power supply.
•If the lighting should also be switched on without a 230 V voltage supply, make
sure that there is a 12 Vgpower supply line from the battery to the roof air
conditioner.
•Do not lay the 230 V mains cable and the 12/24 Vgcable together in the same
cable duct.
•Do not lay cables which are loose or bent next to electrically conductive material
(metal).
•Install an all-pole switch with a contact opening width of at least 3 mm on the
installation side.
There are two ways of installing the air conditioner:
•Making a new opening (chapter “Making a new opening” on page 11). In this
case the opening must be reinforced by an appropriate frame.
•Using the existing roof hatch openings (ventilation hatch) in the vehicle (chapter
“Installing in a roof hatch opening already provided” on page 12).
8.2 Making a new opening
See fig. 3
➤Select an area at the centre on the roof between two longitudinal supports.
➤Mark the position and size of the opening using the template included in the
packaging (Aand B).
Alternatively, you could create two small openings (C).
See fig. 4
➤Drill out the corners (A).
➤Carefully cut out the opening on the roof using a keyhole saw or a similar tool (B).
Make sure no electrical power cables are damaged.
FreshLight-I-16s.book Seite 11 Mittwoch, 8. März 2017 8:55 20

EN
Installation FreshLight
12
See fig. 5
➤Before installation, check whether the roof hole needs reinforcing.
➤Remove the foam according to the width of your reinforcing rails (not in scope of
delivery) (A).
➤Fit the reinforcing rails (B).
8.3 Installing in a roof hatch opening already provided
I
See fig. 6
➤Remove all screws and fixtures of the existing roof hatch.
➤Take out the roof hatch.
See fig. 7
➤Remove the sealant around the opening using a scraper or similar tool.
See fig. 8
A
➤Seal the screw holes and recesses with a flexible non-hardening butyl sealing
compound (e.g. SikaLastomer-710).
NOTE
•Existing roof hatch openings in accordance with fig. 3are suitable
for installing the roof air conditioner.
•Dispose of all waste material, glue, silicone and seals separately.
Observe the disposal guidelines.
•The manufacturer only assumes liability for parts included in the
scope of delivery. The validity of the warranty expires if the device is
installed together with third-party parts.
NOTICE!
Observe the sealant manufacturer’s instructions.
FreshLight-I-16s.book Seite 12 Mittwoch, 8. März 2017 8:55 20

EN
FreshLight Installation
13
8.4 Laying the connecting cables
D
The roof air conditioner must be connected to an electric circuit which is able to
supply the required current (see chapter “Technical data” on page 20).
➤Select the cross-section of the cable corresponding to the length:
– Length<7.5m:1.5mm²
–Length>7.5m:2.5mm²
See fig. 9
➤Make an opening on one side in order to feed through the electrical power
supply cable.
➤Feed the 230 Vwcable through the opening into the vehicle interior.
If the lighting should be switched on without the use of a 230 Vwvoltage supply:
➤Connect the cable with the positive terminal and the negative terminal of the
vehicle battery.
➤Feed the 12 Vgcable through the opening into the vehicle interior.
8.5 Installing the roof air conditioner
A
See fig. 0
➤Lift the roof air conditioner onto the roof of the vehicle.
➤Position the roof air conditioner over the installation opening.
Observe the direction of travel.
DANGER! Danger of electrocution
Make sure there is no voltage at electrically operated components
before carrying out work on them!
NOTICE! Risk of damage
Observe the structural strength of the roof of the vehicle. The roof of the
vehicle must be able to bear the weight of the roof air conditioner. The
roof must not be indented or deformed by the weight of the unit, even
over a longer period of time.
FreshLight-I-16s.book Seite 13 Mittwoch, 8. März 2017 8:55 20

EN
Installation FreshLight
14
Attaching the roof air conditioner
See fig. a
➤Mount the fastening bracket with the two long fastening screws.
Start with the two fastening brackets on the outside.
See fig. b
A
➤Tighten the screws using a torque spanner and a fastening torque of 2.5 Nm.
Electrical connection
See fig. c
230 Vw cable
➤Connect the roof air conditioner with the 230 Vw voltage supply.
Connect the cables (1) to a cable connector (2).
Remote light switch (not included in the scope of delivery)
You can connect the lighting to a remote light switch. This enables you to switch on
the lighting remotely.
To do this, proceed as follows:
➤Disconnect the 2-pin plug (3) from the socket on the circuit board of the air outlet
unit.
➤Connect the two cables of the remote light switch to the 2-pin plug (3).
➤Insert the 2-pin plug (3) into socket on the circuit board.
12 Vg cable
You can connect the lighting to the battery. This enables you to switch on the lighting
even if the 230 Vw voltage supply is not connected.
To do this, proceed as follows:
➤Disconnect the 2-pin plug (4) from the socket on the main board.
➤Connect the positive cable (5) with the plug.
➤Connect the negative cable (6) with the plug.
NOTICE! Risk of damage
Tighten to the specified torque.
FreshLight-I-16s.book Seite 14 Mittwoch, 8. März 2017 8:55 20

EN
FreshLight Installation
15
Connecting the air outlet unit with the roof air conditioner
See fig. d
➤Remove the premounted filter covers (1).
➤Remove the premounted air filter (2).
Fitting the seals
See fig. e
➤Fit the seals (1).
Determine the thickness by referring to the following table:
Connecting the circuit board
See fig. f
➤Insert the 12-pin plug (1) in the socket (4)on the circuit board of the air outlet unit.
➤Insert the 2-pin plug (2) in the socket (3) on the circuit board.
Ceiling thickness Seal thickness
25 mm 20 mm
25–30mm 25mm
30–35mm 30mm
35–40mm 35mm
40–45mm 40mm
45–50mm 45mm
50–55mm 50mm
55–60mm 55mm
FreshLight-I-16s.book Seite 15 Mittwoch, 8. März 2017 8:55 20

EN
Installation FreshLight
16
8.6 Installing the air outlet unit
See fig. g
➤Attach the air outlet unit to the (1) fastening brackets using the short fastening
screws.
➤Insert the caps (2) in the holes over the fastening screws.
See fig. h
➤Install the air filter in the specified sequence.
See fig. i
➤Fit the filter covers.
➤Enter the new vehicle height and weight in the vehicle documents.
FreshLight-I-16s.book Seite 16 Mittwoch, 8. März 2017 8:55 20

EN
FreshLight Troubleshooting
17
9 Troubleshooting
Problem Cause Remedy
Roof air
conditioner
constantlyswitches
itself off.
Icing sensor has tripped. Outer temperature is too low or all air
nozzles are closed.
No cooling
capacity
The roof air conditioner is not set to
cooling.
➤Set the roof air conditioner to
cooling.
The ambient temperature is above 52 °C. The roof air conditioner is only
designed for ambient temperatures of
up to 52 °C.
The temperature set is higher than the
room temperature.
➤Select a lower temperature.
The ambient temperature is below 16 °C. The roof air conditioner is only
designed for ambient temperatures
above 16 °C.
One of the temperature sensors is
defective.
➤Contact an authorised workshop.
The vaporiser fan is damaged.
The condenser fan is damaged.
No heating
capacity
The ambient temperature is above 30 °C. ➤Only use the heating function of
the roof air conditioner at
temperatures below 30 °C.
The ambient temperature is below 2 °C. The heating function of the roof air
conditioner is only designed for
ambient temperatures of up to 2 °C.
The temperature set is above 30 °C. ➤Select a lower temperature.
The roof air conditioner is not set to
heating.
➤Set the roof air conditioning to
heating.
One of the temperature sensors is
defective.
➤Contact an authorised workshop.
FreshLight-I-16s.book Seite 17 Mittwoch, 8. März 2017 8:55 20

EN
Disposal FreshLight
18
10 Disposal
Regulations for environmental safety and correct disposal
All organisations must apply a set of procedures to identify, evaluate and control the
influence that their activities (manufacturing, products, services, etc.) have on the
environment.
The procedures tobe followed to identify significant environmental impact must take
the following factors into account:
•use of raw materials and natural resources
•atmospheric emissions
•discharge of liquids
•waste management and recycling
•contamination of the soil
Low air output The air intake section is clogged up. ➤Remove any leaves and other dirt
from the ventilation grilles of the
roof air conditioner.
The blower is defective. ➤Contact an authorised workshop.
Water enters the
vehicle
The condensation water drainage
openings are clogged up.
➤Clean the drainage openings for
condensation water.
The seals are damaged. ➤Contact an authorised workshop.
Roof air
conditioner does
not switch on.
No supply voltage (230 Vw) connected. ➤Check the power supply.
The voltage is too low (under 200 V).
The voltage converter is defective.
➤Contact an authorised workshop.
One of the temperature sensors is
defective.
The electrical fuse of the power supply is
too low.
➤Check the electrical fuse of the
power supply.
Roof air
conditioner does
not switch off.
One of the temperature sensors is
defective.
➤Contact an authorised workshop.
The electrical fuse of the power supply is
too low.
➤Check the electrical fuse of the
power supply.
Problem Cause Remedy
FreshLight-I-16s.book Seite 18 Mittwoch, 8. März 2017 8:55 20

EN
FreshLight Disposal
19
In order to minimise environmental impact, the manufacturer provides a series of
indications here below that should be taken into account by all those who, for what-
ever reason, interact with the appliance during its working life.
•All packing components must be disposed of (preferably recycled) in
compliance with statutory legislation in the countryin which disposal takes place.
•All product components must be disposed of (preferably recycled) in compli-
ance with statutory legislation in the country in which disposal takes place.
•For correct disposal, the appliance must be consigned to an authorised waste
disposal company to ensure that all recyclable components are reused and the
remaining materials are processed properly.
•During installation ensure the room has adequate ventilation to prevent the build-
up of stale air that might be harmful to the health of the operators.
•During operation and maintenance ensure that any waste pollutant products (oil,
grease, etc.) are disposed of correctly.
•Keep noise levels down to reduce noise pollution.
For more information on correct dismantling of our products please refer to the
recycling handbooks at www.dometic.com.
➤Place the packaging material in the appropriate recycling waste bins wherever
possible.
➤When in operation or undergoing repairs and maintenance work, make sure that
the refrigerant circuit is not damaged and refrigerant cannot escape. It acts as a
greenhouse gas and should not be allowed into the environment.
MIf you wish to finally dispose of the product, ask your local recycling centre
or specialist dealer for details about how to do this in accordance with the
applicable disposal regulations.
➤Dispose of the product at an official waste disposal facility in accordance with the
applicable recycling or disposal guidelines.
BProtect the environment!
Do not dispose of any batteries with general household waste.
Return defective or used batteries to your retailer or dispose of them at
collection points.
FreshLight-I-16s.book Seite 19 Mittwoch, 8. März 2017 8:55 20

EN
Technical data FreshLight
20
11 Technical data
Dometic FreshLight
1600 2200
Ref. no.: 9102900207 9102900165
Cooling capacity based on ISO 5151: 1500 W 2050 W
Heating capacity: max. 2050 W max. 2700 W
Rated input voltage: 230 Vw/50 Hz
Power consumption in cooling mode:
Required fuse:
2.7 A
3A
4.1 A
5A
Power consumption in heating mode:
Required fuse:
3.5 A
4 A
5.2 A
6 A
Operating temperature range: 0 °C to +52 °C
Refrigerant: R407c
Refrigerant quantity: 0.41 kg 0.56 kg
CO2equivalent: 0.7273 t 0.9934 t
Global warming potential (GWP): 1774
Blower: 4 blower levels
1 automatic mode
Protection class: IP X4
Max. volume of space in the vehicle
(with insulated walls):
20 m³ 25 m³
Dimensions L x W x H (mm): 1105 x 758 x 210
(height above vehicle roof)
1105
196 684
174 931
210
53
25 – 60
880
758
550
FreshLight-I-16s.book Seite 20 Mittwoch, 8. März 2017 8:55 20