Dometic RTX1000 User manual

AIR CONDITIONERS
COOLAIR
RTX1000, RTX2000
Assembly kit for universal installation 2
(bar attachment system)
Installation Manual . . . . . . . . . . . . . . . . . . 3
Montagesatz für Universaleinbau 2
(Bügelbefestigung)
Montageanleitung . . . . . . . . . . . . . . . . . .16
Kit de montage pour montage
universel 2 (fixation par barre)
Instructions de montage. . . . . . . . . . . . . 30
Juego de montaje para montaje
universal 2 (fijación de horquillas)
Instrucciones de montaje . . . . . . . . . . . . 44
Kit de montagem para instalação
universal 2 (fixação por meio de
parafuso)
Instruções de montagem . . . . . . . . . . . . 59
Set di montaggio per montaggio
universale 2 (fissaggio a staffa)
Indicazioni di montaggio . . . . . . . . . . . . 73
Montageset voor universele inbouw 2
(beugelbevestiging)
Montagehandleiding . . . . . . . . . . . . . . . .87
Monteringssæt til universalmontering 2
(bøjlefastgørelse)
Monteringsvejledning . . . . . . . . . . . . . . 101
Monteringssats för universell
montering 2 (bygelmontering)
Monteringsanvisning . . . . . . . . . . . . . . . 114
Monteringssett for
universalmontering 2 (bøylefeste)
Monteringsanvisning . . . . . . . . . . . . . . . 127
Asennussarja yleisasennuksiin
sankakiinnityksellä
Asennusohje . . . . . . . . . . . . . . . . . . . . . . 140
Монтажный комплект для
универсального монтажа 2 (крепление
хомутами)
Инструкция по монтажу . . . . . . . . . . . . 153
Zestaw montażowy do montaż
uniwersalny 2 (mocowanie za pomocą
jarzma)
Instrukcja montażu . . . . . . . . . . . . . . . . . 167
Montážna súprava pre univerzálna
montáž 2 (strmeňové upevnenie)
Návod na montáž . . . . . . . . . . . . . . . . . . 181
Montážní sada pro vozidla univerzální
nástavba 2 (upevnění pomocí spon)
Návod k montáži. . . . . . . . . . . . . . . . . . . 194
Szerelőkészlet a következőkhöz:
2. univerzális beszerelés (kengyeles
rögzítés)
Szerelési útmutató . . . . . . . . . . . . . . . . .207
EN
DE
FR
ES
PT
IT
NL
DA
SV
NO
FI
RU
PL
SK
CS
HU
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1
AB
d
6
6
7
7
7
8 Nm
10 Nm
h
qw5 mm
500
505
R25
d4 m
t100 t100
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RTX 12 V
RTX1000, RTX2000
Universal 2
1
2
4
5
6
3
7
8
9
RTX1000-RTX2000-Uni2--I-16s.book Seite 1 Donnerstag, 3. Mai 2018 4:51 16

2
Dometic WAECO International GmbH
Hollefeldstrasse 63
D-48282 Emsdetten
dometic.com
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20
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10
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10
1020
10
20
10
15
7.5
15
15
7.5
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RTX 24 V
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RTX 12 V
RTX 24 V
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8,5 x 20
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5 Nm
A
B
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4445102189 L 04/2018
RTX1000-RTX2000-Uni2--I-16s.book Seite 2 Donnerstag, 3. Mai 2018 4:51 16

3
EN
CoolAir RTX1000, RTX2000
Original instructions
Please read this instruction manual carefully before installation and
first use, and store it in a safe place. If you pass on the product to
another person, hand over this instruction manual along with it.
Contents
1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Using the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Handling electrical cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.1 Notes on installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.2 Creating the opening (if necessary). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.3 Removing the roof hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.4 Preparing the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.5 Attaching the seal for the cab roof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.6 Fitting the unit in the roof hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.7 Routing the electrical power supply leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
7.8 Fixing the cover frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8 Configuring the system software . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.1 Entering and exiting configuration mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.2 P.01: Low voltage shut-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.3 P.02: Unit for temperature display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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EN
Explanation of symbols CoolAir RTX1000, RTX2000
4
1 Explanation of symbols
!
!
A
I
2 Safety instructions
The manufacturer accepts no liability for damage in the following cases:
•Faulty assembly or connection
•Damage to the product resulting from mechanical influences and incorrect
connection voltage
•Alterations to the product without express permission from the manufacturer
•Use for purposes other than those described in the operating manual
2.1 Using the device
•Only use the parking cooler for the purpose specified by the manufacturer
and do not make any alterations or structural changes to the device.
•Do not use the parking cooler if it is visibly damaged.
•The parking cooler must be installed safely so that it cannot tip over or fall
down.
•Installation, maintenance and repair work may only be carried out by
qualified personnel from a specialist company who are familiar with the risks
involved and the relevant regulations.
•Do not use the parking cooler near flammable fluids and gases.
•Do not operate the parking cooler if the ambient temperature is below 0 °C.
•Do not undo the upper cover of the parking cooler in the event of a fire. Use
approved extinguishing agents instead. Do not use water to extinguish fires.
WARNING!
Safety instruction: Failure to observe this instruction can cause fatal or
serious injury.
CAUTION!
Safety instruction: Failure to observe this instruction can lead to injury.
NOTICE!
Failure to observe this instruction can cause material damage and impair the
function of the product.
NOTE
Supplementary information for operating the product.
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5
EN
CoolAir RTX1000, RTX2000 Target group
•Please inform your vehicle manufacturer if the height entered in your vehicle
documents needs to be altered due to the installation of the parking cooler:
– Height: 175 mm
•Disconnect all power supply lines when working on the parking cooler
(cleaning, maintenance, etc).
2.2 Handling electrical cables
•Use cable ducts to lay cables through walls with sharp edges.
•Do not lay loose or bent cables next to electrically conductive materials
(metal).
•Do not pull on the cables.
•Attach and lay the cables in such a manner that they cannot be tripped over
or damaged.
•The electrical power supply may only be connected by a specialist work-
shop.
•The connection to the vehicle's electrical system should be protected as
follows:
– power supply: RTX 24 V: 40 A; RTX 12 V: 80 A
– voltage monitor: 2 A
•Never lay power supply lines (battery leads) in the vicinity of signal or control
cables.
3 Target group
This installation manual contains the essential information and instructions for
installing the parking cooler. It is intended for competent installer technical staff
who are familiar with the guidelines and safety precautions to be applied when
installing lorry accessories.
This installation manual should always be kept with the unit to which it relates.
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EN
Intended use CoolAir RTX1000, RTX2000
6
4 Intended use
A
The installation kit enables the installation of a CoolAir RTX1000 or RTX2000
parking cooler in a roof ventilation opening (hatch) provided at the plant or
installed by the customer in an HGV driver cab.
5 Scope of delivery
CoolAir RTX1000 24 V, RTX2000 24 V installation kit for
universal installation with bar attachment system
NOTICE!
•The parking cooler is not suitable for installation in construction machines,
agricultural machines or similar equipment. They will not work properly if
exposed to strong vibrations.
•Operating parking cooler with voltages other than those specified can
result in damage to the devices.
Pos. in
fig. 1Part designation Quantity
.Thread insert with flange M8 4
3Thread insert with flange M6 4
$Nut M8 4
/Fastening holder 2
1Washer 8.5 x 20 4
4Spring washer M8 4
2Hex screw M8 x 100 4
(Spacer sleeve L = 48 mm, ∅10 mm 8
,Cover frame 1
"Washer M6 4
 Allen screw with cylindrical head M6 x 110 4
 2.7 m insulating tape (profile: 10 x 20 mm) 1
 Connection cable 6 mm² x 4 m 1
 Cable binder 1
 1/4" hexagon bit 1
– Installation manual 1
– Template (integrated in the packaging) 1
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7
EN
CoolAir RTX1000, RTX2000 Accessories
CoolAir RTX1000 12 V, RTX2000 12 V installation kit for
universal installation with bar attachment system
6 Accessories
Available as accessories (not included in the scope of delivery):
Pos. in
fig. 1Part designation Quantity
.Thread insert with flange M8 4
3Thread insert with flange M6 4
$Nut M8 4
/Fastening holder 2
1Washer 8.5 x 20 4
4Spring washer M8 4
2Hex screw M8 x 100 4
(Spacer sleeve L = 48 mm, ∅10 mm 8
,Cover frame 1
"Washer M6 4
 Allen screw with cylindrical head M6 x 110 4
 2.7 m insulating tape (profile: 10 x 20 mm) 1
 Connection cable 6 mm² x 4 m 1
 Cable binder 1
 1/4" hexagon bit 1
 Maxi Fuse 80 A 1
 Maxi Fuse holder (80 A) 1
 Ring terminal 21.2 mm², M8 1
 Ring terminal 21.2 mm², M10 1
 Joint connector 21.2 mm² 1
 Blade fuse, 2 A 1
 Fuse holder (2 A) 2
 Ring terminal 0.5 mm², M8 1
 Joint connector 0.5 mm² 1
– Installation manual 1
– Template (integrated in the packaging) 1
Part designation Ref. no.
RTX 24 V: Connection cable 6 mm² x 11 m 9100300108
RTX 12 V: Connection cable 21.2 mm² x 8 m
Electrical fuse connection set RTX 9100300110
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EN
Installation CoolAir RTX1000, RTX2000
8
7 Installation
!
A
7.1 Notes on installation
The following tips and guidance should be followed when installing the parking
cooler:
!
•Before installing the parking cooler, check whether any vehicle components
could be damaged or have their function impaired as a result of the installa-
tion.
Check the dimensions of the system to be installed (fig. 2).
The dotted line indicates the middle of the roof hatch opening.
•The top cowl of the parking cooler can be painted (fig. 3). The
manufacturer recommends that the painting is done by a specialist paint
shop.
•Before installation, check with the vehicle manufacturer whether the vehicle
body is designed for the static weight of the parking cooler and the dynamic
loads created by it when the vehicle is in motion. The manufacturer of the
parking cooler accepts no liability whatsoever in that regard.
CAUTION!
Incorrect installation of the parking cooler may place the safety of the user at
risk.
The manufacturer accepts no liability whatsoever for personal injury or property
damage if the parking cooler is not installed according to this installation
manual.
NOTICE!
•The parking cooler may only be installed by qualified personnel from a
specialist company. The following information is intended for technicians
who are familiar with the guidelines and safety precautions to be applied.
•The manufacturer only assumes liability for parts included in the scope of
delivery. The validity of the warranty expires if the device is installed
together with third-party parts.
•Check whether the roof of the vehicle is able to support the weight of a
person before climbing onto it. Ask the vehicle manufacturer about the
permitted roof loads.
WARNING! Electric shock hazard
Before carrying out any work on electrically operated components, make sure
that they are disconnected from the power supply.
Before installing the parking cooler, disconnect all connections to the vehicle
battery.
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9
EN
CoolAir RTX1000, RTX2000 Installation
•The downward slope of the roof in forward direction in the area where the
unit is installed must not be more than:
– RTX1000: 8°
– RTX2000: 20°
•The assembly parts supplied must not be modified during installation.
•The ventilation openings must not be covered over (minimum distance from
other external attachments: 100 mm).
•Follow the vehicle manufacturer's guidelines when installing the system and
establishing the electrical connections.
I
7.2 Creating the opening (if necessary)
I
➤Create an opening measuring 505 mm x 500 mm with rounded corners with
a radius of R25 (fig. 5, arrow = forward direction).
I
7.3 Removing the roof hatch
Proceed as follows (fig. 6):
➤Remove all screws and fixings for the existing roof hatch.
➤Take out the roof hatch.
➤Remove the sealant around the opening so that the surface is clean and free
of grease.
I
NOTE
After installation of the system, the pre-set parameters on the system software
must be checked (chapter “Configuring the system software” on page 13).
NOTE
To simplify the task of creating the opening, there is a template integrated in
the packaging of the installation kit.
NOTE
Dispose of all waste materials separately. When doing so, follow the waste
disposal requirements applicable in your local area.
NOTE
Dispose of all waste material, glue, silicon and seals separately. When doing
so, follow the waste disposal requirements applicable in your local area.
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EN
Installation CoolAir RTX1000, RTX2000
10
7.4 Preparing the unit
A
Proceed as follows (fig. 7):
➤Place the parking cooler on a work surface with the casing facing down.
➤Screw the 6 self-tapping M8 threaded plugs into the blind holes marked “6”.
To do so, use the 1/4" bit supplied.
➤Screw the 4 self-tapping M6 threaded plugs into the blind holes marked “7”.
Use a 5 mm hexagon bit to do so.
7.5 Attaching the seal for the cab roof
A
➤Glue the sealing strip to the cab roof (fig. 8A).
Follow the contour of the roof hatch opening. The join between the ends of
the seal should be at the back.
➤Apply a flexible, non-hardening butyl sealant (e.g. SikaLastomer-710) to the
join between the ends of the sealing strip and to the top edge of the sealing
strip (fig. 8B).
7.6 Fitting the unit in the roof hatch
➤Place the parking cooler centrally and facing forwards in the roof hatch
opening (fig. 9).
I
➤Position the fixing brackets underneath the cab roof (fig. 0).
When doing so, slide the fixing brackets between the cab roof (chassis) and
the roof lining.
NOTICE!
When preparing the unit on the work surface, make sure it is secured against
falling off.
Make sure that the work surface is clean and level to ensure that the unit is not
damaged.
NOTICE!
Ensure that the surface where the seal between the unit and the cab roof is to
be glued is clean (free of dust, oil, etc.).
NOTE
Once the unit is in position on the vehicle roof, the seal should make contact all
the way round. Only then can a reliable seal be achieved.
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11
EN
CoolAir RTX1000, RTX2000 Installation
A
A
➤Fix the parking cooler in place as illustrated (fig. 0).
➤Establish the required length of the M8 hexagon-head screws as follows:
Screw length = Distance between bottom edge of fixing bracket and bottom
edge of unit plus 6 mm
If necessary, shorten the hex-head screws to the size determined.
7.7 Routing the electrical power supply leads
D
!
A
Connect the unit directly to the main power distribution box.
Ask your vehicle manufacturer for the specifications of the main power
distribution box.
Route the power supply lead as illustrated (fig. a):
➤Run the wiring loom to the main power distribution box along a route where
it is protected.
➤Connect the negative lead (black) for the power supply.
➤Connect the negative lead (black) for the voltage monitor.
NOTICE!
The fixing brackets must be positioned on a firm base since they will brace the
unit against the cab roof. The contact area of the fixing brackets must be at least
40 mm on all sides.
NOTICE!
Do not exceed the specified tightening torque under any circumstances. That
is the only way to ensure that the threaded plugs are not pulled out.
DANGER!
For EX/III and FL vehicles (according to ADR guideline), a battery master switch
must be installed.
WARNING!
•The electrical connections may only be made by competent technical staff
with the appropriate specialist knowledge.
•Before carrying out any work on electrically operated components, make
sure that they are disconnected from the power supply.
NOTICE!
•The connection to the vehicle's electrical system should be protected by a
40 A (RTX 24 V)/80 A (RTX 12 V) fuse for the power supply and a 2 A fuse for
the voltage monitor.
•The battery must be capable of supplying the required current and voltage
(chapter “Technical data” on page 15).
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EN
Installation CoolAir RTX1000, RTX2000
12
➤Connect the positive lead (red) for the power supply via a fuse:
– RTX 24 V: 40 A
– RTX 12 V: 80 A
➤Connect the positive lead (red) for the voltage monitor via a 2 A fuse.
➤Connect the wiring loom to the unit and fix with a cable tie in a suitable
position (fig. a2.).
RTX 12 V
I
➤Attach the fuse holder in a suitable location.
➤Lay the positive cable (red) to the fuse holder and trim.
➤Trim the shorter connection cable from the fuse holder to the correct length
and connect with a joint connector on the positive cable (red).
➤Insulate the connection cable with the joint connectors properly.
➤Trim the longer connection cable from the fuse holder if necessary and fit a
suitable ring terminal.
➤Connect the longer connection cable from the fuse holder with the ring
terminal directly to the positive terminal of the battery.
7.8 Fixing the cover frame
The outlet unit should be flush with the cover frame when installed (fig. b).
➤Trim the cover frame to fit the vehicle.
A
➤Fix the cover frame in place as illustrated (fig. b).
NOTE
Place the fuse holder no more than 0.3 m from the positive terminal of the
battery.
NOTICE!
Tighten the screws carefully in order not to damage the cover frame.
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13
EN
CoolAir RTX1000, RTX2000 Configuring the system software
8 Configuring the system software
Before the system is first put into operation, the control unit settings can be
adjusted to suit the various installation conditions. Those adjustments must be
made by the installer.
I
8.1 Entering and exiting configuration mode
➤Press and hold the button.
➤Press and hold the button for longer than 3 s.
✓The display shows the symbol .
✓The parking cooler switches to configuration mode.
✓The display shows “P.01” and the symbol flashes.
➤Scroll through the menu by pressing the or button to select the
desired menu item.
➤Press the button to open the desired menu item.
➤Press and hold the button for longer than 3 s to exit configuration mode.
8.2 P.01: Low voltage shut-down
The battery monitor protects the battery against discharging excessively.
A
If only the power supply voltage specified here is available to the parking cooler,
the system is switched off.
➤Switch to configuration mode (chapter “Entering and exiting configuration
mode” on page 13).
Display
indication Parameter Meaning Factory setting
P.01 Low voltage
shut-down
The battery monitor shuts down the
system at the voltage defined here.
22.8 V
P.02 Unit for tempera-
ture display
The temperature can be displayed in
°C or °F.
°C
NOTE
Configuration mode can still be activated if the low voltage cut-out has
switched off the system and only residual voltage is available.
NOTICE!
If the unit is switched off by the battery monitor, it means the battery charge
level is low. Avoid repeated starting or using electrical equipment. Make sure
that the battery is recharged. As soon as the required voltage is available again,
the system can be operated again.
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EN
Configuring the system software CoolAir RTX1000, RTX2000
14
✓The display shows “P.01” and the symbol flashes.
➤Press the button to change the setting.
✓The current setting is displayed.
➤Use the or button to select the voltage level for low voltage shut-
down.
The low voltage shut-down setting can be adjusted in 0.1 V increments:
–RTX 24 V: from 20.0 V to 23.5 V
–RTX 12 V: from 10.0 V to 11.7 V
I
➤Press the button to save the setting.
✓The set value is saved and is then applied when the system is restarted.
✓You are then returned to the menu and can select another menu item by
pressing the or button.
8.3 P.02: Unit for temperature display
The system can display the room temperature in °C or °F. This parameter can be
configured:
➤Switch to configuration mode (chapter “Entering and exiting configuration
mode” on page 13).
✓The display shows “P.01” and the symbol flashes.
➤Press the or button to select the menu item P.02.
✓The display shows “P.02” and the symbol lights up.
➤Press the button to change the setting.
✓The code for the current setting is displayed:
– 0: °C
– 1: °F
➤Use the or button to select the desired temperature unit.
➤Press the button to save the setting.
✓The set value is saved and is then applied when the system is restarted.
✓You are then returned to the menu and can select another menu item by
pressing the or button.
NOTE
The level for the low voltage shut-down should not be set any lower than the
minimum battery voltage required to be able to start the engine under any
conditions.
As a rule that should be no less than 22 V (RTX 24 V)/11 V (RTX 12 V).
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15
EN
CoolAir RTX1000, RTX2000 Technical data
9 Technical data
CoolAir
RTX1000 24 V RTX2000 24 V
Cooling capacity: 1200 W 2000 W
Rated input voltage: 24 Vg(20 Vg– 30 Vg)
Max. current consumption: 5 – 25 A 5 – 29 A
Operating temperature range: +5 to +52 °C
Low voltage shutdown: Configurable (chapter “P.01: Low voltage shut-
down” on page 13)
Noise emission: < 70 dB(A)
Dimensions(L x B x H): 645x860x308mm
Weight: approx. 23 kg approx. 32 kg
CoolAir
RTX1000 12 V RTX2000 12 V
Cooling capacity: 1200 W 2000 W
Rated input voltage: 12 Vg(10 Vg– 15 Vg)
Max. current consumption: 10 – 50 A 10 – 58 A
Operating temperature range: +5 to +52 °C
Low voltage shutdown: Configurable (chapter “P.01: Low voltage shut-
down” on page 13)
Noise emission: < 70 dB(A)
Dimensions(L x B x H): 645x860x308mm
Weight: approx. 23 kg approx. 32 kg
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