Dometic RTX1000 User manual

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RTX1000, RTX2000
MAN
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leaflet_RTX_MAN.fm Seite 1 Mittwoch, 11. September 2019 7:52 19

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YOUR LOCAL DEALER
dometic.com/dealer
YOUR LOCAL SALES OFFICE
dometic.com/sales-offices
A complete list of Dometic companies, which comprise the Dometic Group, can be found in the public filings of:
DOMETIC GROUP AB Hemvärnsgatan 15 SE-17154 Solna Sweden
YOUR LOCAL SUPPORT
dometic.com/contact
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4445102806L RTX 09/2019
leaflet_RTX_MAN.fm Seite 2 Mittwoch, 11. September 2019 7:52 19

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CoolAir
SPX1200C
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MAN
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leaflet_SPX_MAN.fm Seite 1 Mittwoch, 11. September 2019 7:51 19

2
1234
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YOUR LOCAL DEALER
dometic.com/dealer
YOUR LOCAL SALES OFFICE
dometic.com/sales-offices
A complete list of Dometic companies, which comprise the Dometic Group, can be found in the public filings of:
DOMETIC GROUP AB Hemvärnsgatan 15 SE-17154 Solna Sweden
YOUR LOCAL SUPPORT
dometic.com/contact
M6
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4445102806L SPX 09/2019
leaflet_SPX_MAN.fm Seite 2 Mittwoch, 11. September 2019 7:51 19

CLIMATE CONTROL
COOLAIR
RTX1000, RTX2000, SPX1200T
Assembly kit for MAN Scania NG
Highline and Topline
Installation Manual . . . . . . . . . . . . . . . . . . 3
Montagesatz für MAN Scania NG
Highline und Topline
Montageanleitung . . . . . . . . . . . . . . . . . .17
Kit de montage pour MAN
Instructions de montage. . . . . . . . . . . . . .31
Juego de montaje para MAN
Instrucciones de montaje . . . . . . . . . . . . 45
Kit de montagem para MAN
Instruções de montagem . . . . . . . . . . . . 59
Set di montaggio per MAN
Indicazioni di montaggio . . . . . . . . . . . . 73
Montageset voor MAN
Montagehandleiding . . . . . . . . . . . . . . . 87
Monteringssæt til MAN
Monteringsvejledning . . . . . . . . . . . . . .101
Monteringssats för MAN
Monteringsanvisning . . . . . . . . . . . . . . . 114
Monteringssett for MAN
Monteringsanvisning . . . . . . . . . . . . . . 127
Asennussarja malleihin MAN
Asennusohje . . . . . . . . . . . . . . . . . . . . . . 140
Монтажный комплект для MAN
Инструкция по монтажу . . . . . . . . . . . . 153
Zestaw montażowy do MAN
Instrukcja montażu . . . . . . . . . . . . . . . . . 167
Montážna súprava pre MAN
Návod na montáž . . . . . . . . . . . . . . . . . . 181
Montážní sada pro vozidla MAN
Návod k montáži. . . . . . . . . . . . . . . . . . . 194
Szerelőkészlet a következőkhöz:
MAN
Szerelési útmutató . . . . . . . . . . . . . . . . .207
EN
DE
FR
ES
PT
IT
NL
DA
SV
NO
FI
RU
PL
SK
CS
HU
0$157;63;7,VERRN6HLWH0LWWZRFK6HSWHPEHU

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3
EN
RTX1000/2000, SPX1200T
Original instructions
Please read this instruction manual carefully before installation and
first use, and store it in a safe place. If you pass on the product to
another person, hand over this instruction manual along with it.
Contents
1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Using the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Handling electrical cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.1 RTX1000, RTX2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 SPX1200T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6.1 Notes on installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6.2 Removing the roof hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.3 Preparing the unit fixings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.4 Preparing the unit (RTX1000/2000 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.5 Attaching the seal for the cab roof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.6 Fitting the unit in the roof hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.7 Routing the electrical power supply leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.8 Installing supply lines to the condenser unit (SPX1200T only) . . . . . . . . . . . . . . 12
6.9 Fixing the cover frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7 Configuring the system software . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.1 Entering and exiting configuration mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.2 P.01: Low voltage shut-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.3 P.02: Unit for temperature display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.4 P.05: Tilt sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
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EN
Explanation of symbols RTX1000/2000, SPX1200T
4
1 Explanation of symbols
D
!
!
A
I
2 Safety instructions
The manufacturer accepts no liability for damage in the following cases:
• Faulty assembly or connection
• Damage to the product resulting from mechanical influences and incorrect
connection voltage
• Alterations to the product without express permission from the manufacturer
• Use for purposes other than those described in the operating manual
2.1 Using the device
• Only use the parking cooler for the purpose specified by the manufacturer
and do not make any alterations or structural changes to the device.
• Do not use the parking cooler if it is visibly damaged.
• The parking cooler must be installed safely so that it cannot tip over or fall
down.
• Installation, maintenance and repair work may only be carried out by
qualified personnel from a specialist company who are familiar with the risks
involved and the relevant regulations.
• Do not use the parking cooler near flammable fluids and gases.
DANGER!
Safety instruction: Indicates a hazardous situation that, if not avoided, will
result in death or serious injury.
WARNING!
Safety instruction: Indicates a hazardous situation that, if not avoided, could
result in death or serious injury.
CAUTION!
Safety instruction: Indicates a hazardous situation that, if not avoided, could
result in minor or moderate injury.
NOTICE!
Indicates a situation that, if not avoided, can result in property damage.
NOTE
Supplementary information for operating the product.
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5
EN
RTX1000/2000, SPX1200T Safety instructions
• Do not operate the parking cooler if the ambient temperature is below 0 °C.
•Donot undo the upper cover of the parking cooler in the event of a fire. Use
approved extinguishing agents instead. Do not use water to extinguish fires.
• Please inform your vehicle manufacturer if the height entered in your vehicle
documents needs to be altered due to the installation of the parking cooler.
– RTX1000/2000 height: 197 mm
– SPX1200T height: 60 mm
• Disconnect all power supply lines when working on the parking cooler
(cleaning, maintenance, etc).
2.2 Handling electrical cables
• Use cable ducts to lay cables through walls with sharp edges.
• Do not lay loose or bent cables next to electrically conductive materials
(metal).
• Do not pull on the cables.
• Attach and lay the cables in such a manner that they cannot be tripped over
or damaged.
• The electrical power supply may only be connected by a specialist work-
shop.
• The device shall be installed in accordance with national wiring regulations.
• The connection to the vehicle's electrical system should be protected as
follows:
– power supply: 40 A
– voltage monitor: 2 A
• Never lay power supply lines (battery leads) in the vicinity of signal or control
cables.
• Fasten loose cables and plugs by appropriate means (e. g. cable binder) to
avoid rattling.
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EN
Target group RTX1000/2000, SPX1200T
6
3 Target group
This installation manual contains the essential information and instructions for
installing the parking cooler. It is intended for competent installer technical staff
who are familiar with the guidelines and safety precautions to be applied when
installing lorry accessories.
This installation manual should always be kept with the unit to which it relates.
4 Intended use
A
4.1 RTX1000, RTX2000
The installation kit enables the installation of a CoolAir RTX1000 or RTX2000
parking cooler in a roof ventilation opening (hatch) provided at the plant in a
MAN TG driver cab (except TGX XLX with roof spoiler).
4.2 SPX1200T
The installation kit enables the installation of a CoolAir SPX1200T roof evaporator
in a roof ventilation opening (hatch) provided at the plant in a MAN TG driver
cab.
NOTICE!
• The parking cooler is not suitable for installation in construction machines,
agricultural machines or similar equipment. They will not work properly if
exposed to strong vibrations.
• Operating parking cooler with voltages other than those specified can
result in damage to the devices.
0$157;63;7,VERRN6HLWH0LWWZRFK6HSWHPEHU

7
EN
RTX1000/2000, SPX1200T Scope of delivery
5 Scope of delivery
CoolAir RTX1000, RTX2000/SPX1200T installation kit for MAN
Item in
fig. 1Part designation Quantity
.Thread insert with flange M8 (RTX only) 8
3Spacer sleeve L = 40 mm, ∅14 mm 8
$Thread insert with flange M6 (RTX only) 4
/MAN underlay strip 4
1Washer 8.5 x 20 8
4Spring washer M8 8
2Hex screw M8 x 60 8
(Spacer sleeve L = 40 mm, ∅10 mm 8
,Cover frame MAN
Grey
Beige
1
"Washer M6 4
 Allen screw with cylindrical head M6 x 100 4
 2.5 m insulating tape (profile: 35 x 20 mm) (RTX only)
2.5 m insulating tape (profile: 10 x 20 mm) (SPX only)
1
 Connection cable 11m_NV 1
 Cable binder 20
 Maxi Fuse 40 A 1
 Maxi Fuse holder AWG10 1
 Blade fuse, 2 A 1
 Fuse holder AWG16 1
 1/4" hexagon bit 1
– Installation manual 1
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EN
Installation RTX1000/2000, SPX1200T
8
6 Installation
!
A
6.1 Notes on installation
The following tips and guidance should be followed when installing the parking
cooler:
!
• Before installing the parking cooler, check whether any vehicle components
could be damaged or have their function impaired as a result of the installa-
tion.
Check the dimensions of the system to be installed (fig. 2).
The dotted line indicates the middle of the roof hatch opening.
• The top cowl of the parking cooler can be painted (fig. 3). The
manufacturer recommends that the painting is done by a specialist paint
shop.
• The downward slope of the roof in forward direction in the area where the
unit is installed must not be more than:
– RTX1000: 8°
– RTX2000: 20°
– SPX1200T: 17°
• The assembly parts supplied must not be modified during installation.
CAUTION!
Incorrect installation of the parking cooler may place the safety of the user at
risk.
The manufacturer accepts no liability whatsoever for personal injury or property
damage if the parking cooler is not installed according to this installation
manual.
NOTICE!
• The parking cooler may only be installed by qualified personnel from a
specialist company. The following information is intended for technicians
who are familiar with the guidelines and safety precautions to be applied.
• The manufacturer only assumes liability for parts included in the scope of
delivery. The validity of the warranty expires if the device is installed
together with third-party parts.
• Check whether the roof of the vehicle is able to support the weight of a
person before climbing onto it. Ask the vehicle manufacturer about the
permitted roof loads.
WARNING! Electric shock hazard
Before carrying out any work on electrically operated components, make sure
that they are disconnected from the power supply.
Before installing the parking cooler, disconnect all connections to the vehicle
battery.
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9
EN
RTX1000/2000, SPX1200T Installation
• The ventilation openings must not be covered over (minimum distance from
other external attachments: 100 mm).
• Follow the platform guidelines (www.manted.de) when installing the system
and establishing the electrical connections.
I
6.2 Removing the roof hatch
Proceed as follows (fig. 6):
➤Remove all screws and fixings for the existing roof hatch.
➤Take out the roof hatch.
➤Remove the sealant around the opening so that the surface is clean and free
of grease.
I
6.3 Preparing the unit fixings
➤Drill out the 8 factory-made holes to a diameter of 8.5 mm (fig. 7).
6.4 Preparing the unit (RTX1000/2000 only)
A
Proceed as follows (fig. 8):
➤Place the parking cooler on a work surface with the casing facing down.
➤Screw the 8 self-tapping M8 threaded plugs into the blind holes marked “1”.
To do so, use the 1/4" bit supplied.
➤Screw the 4 self-tapping M6 threaded plugs into the blind holes marked “7”.
Use a 5 mm hexagon bit to do so.
NOTE
After installation of the system, the pre-set parameters on the system software
must be checked (chapter “Configuring the system software” on page 13).
NOTE
Dispose of all waste material, glue, silicon and seals separately. When doing
so, follow the waste disposal requirements applicable in your local area.
NOTICE!
When preparing the unit on the work surface, make sure it is secured against
falling off.
Make sure that the work surface is clean and level to ensure that the unit is not
damaged.
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EN
Installation RTX1000/2000, SPX1200T
10
6.5 Attaching the seal for the cab roof
A
➤Glue the sealing strip to the cab roof (fig. 9A).
Follow the contour of the roof hatch opening. The join between the ends of
the seal shall be at the short side.
➤Apply a flexible, non-hardening butyl sealant (e.g. SikaLastomer-710) to the
join between the ends of the sealing strip and to the top edge of the sealing
strip (fig. 9B).
6.6 Fitting the unit in the roof hatch
!
➤Place the parking cooler centrally and facing forwards in the roof hatch
opening (fig. 0).
I
A
➤Fix the parking cooler in place as illustrated (fig. a).
6.7 Routing the electrical power supply leads
D
!
NOTICE!
Ensure that the surface where the seal between the unit and the cab roof is to
be glued is clean (free of dust, oil, etc.).
CAUTION! Risk of injury
Only install the unit in support of e. g. second person, crane, working platform.
The work safety must be guaranteed at all times.
NOTE
Once the unit is in position on the vehicle roof, the seal should make contact all
the way round. Only then can a reliable seal be achieved.
NOTICE!
Do not exceed the specified tightening torque under any circumstances. That
is the only way to ensure that the threaded plugs are not pulled out.
DANGER!
For EX/III and FL vehicles (according to ADR guideline), a battery master switch
must be installed.
WARNING!
• The electrical connections may only be made by competent technical staff
with the appropriate specialist knowledge.
• Before carrying out any work on electrically operated components, make
sure that they are disconnected from the power supply.
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11
EN
RTX1000/2000, SPX1200T Installation
A
Connect the unit directly to the battery.
When doing so, you should also follow the vehicle manufacturer's guidelines.
Route the power supply lead as illustrated (fig. b):
➤Feed the wiring loom to the left through the roof cupboard to the A-pillar.
➤Run the wiring loom downwards to the cab‘s coupling joint (preferably along
the roof hatch drain hose) and along the existing wiring under the front flap
to the outside.
➤Run the wiring loom to the battery compartment along a route where it is
protected.
➤Connect the power supply negative lead (black) to the battery negative
terminal as illustrated.
➤Connect the voltage monitor negative lead (black) to the battery negative
terminal as illustrated.
I
➤Connect the power supply positive lead (red) to the battery positive terminal
as illustrated via a 40 A fuse.
➤Connect the voltage monitor positive lead (red) to the battery positive
terminal as illustrated via a 2 A fuse.
➤Connect the wiring loom to the unit and fix with a cable tie in a suitable
position (fig. b2.).
NOTICE!
• The connection to the vehicle's electrical system should be protected by a
40 A fuse for the power supply and a 2 A fuse for the voltage monitor.
• The battery must be capable of supplying the required current and voltage
(chapter “Technical data” on page 16).
• Route the power supply lead stressless and secure it with cable binders in
appropriate intervals.
NOTE
Place the fuse holder no more than 0.3 m from the positive terminal of the
battery.
0$157;63;7,VERRN6HLWH0LWWZRFK6HSWHPEHU

EN
Installation RTX1000/2000, SPX1200T
12
6.8 Installing supply lines to the condenser unit
(SPX1200T only)
Observe the following instructions when installing the supply lines:
• Also observe the installation instructions for the condenser unit.
• The maximum cable length between the evaporator and condenser unit is
4.20 m (fig. d).
• When installing and bending supply lines, avoid narrow radii. Use a suitable
round object as a bending aid. A radius which is too narrow will buckle the
refrigerant line, and the parking cooler will be inoperable.
➤Shorten any supply line which is not needed by bending a curve.
➤Apply packing compound (fig. d1) to prevent water entering between the
rear wall of the truck and the clip.
I
➤Fasten the supply lines to the rear wall of the truck using the clips provided
(fig. d).
➤Insert the corrugated piping in the holder provided (fig. d2).
➤Put the cover on (fig. d4).
6.9 Fixing the cover frame
A
➤Fix the cover frame in place as illustrated (fig. c).
NOTE
If you wish to avoid damaging the rear wall of the truck (drilling a hole), you can
also apply the clip using a suitable adhesive. Observe the instructions provided
by the adhesive manufacturer.
NOTICE!
Tighten the screws carefully in order not to damage the cover frame.
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13
EN
RTX1000/2000, SPX1200T Configuring the system software
7 Configuring the system software
Before the system is first put into operation, the control unit settings can be
adjusted to suit the various installation conditions. Those adjustments must be
made by the installer (fig. 5).
I
7.1 Entering and exiting configuration mode
➤Press and hold the button.
➤Additionally press the button for longer than 3 s.
✓The display shows the symbol .
✓The parking cooler switches to configuration mode.
✓The display shows “P.01” and the symbol flashes.
➤Scroll through the menu by pressing the or button to select the
desired menu item.
➤Press the button to open the desired menu item.
➤Press and hold the button for longer than 3 s to exit configuration mode.
Display
indication Parameter Meaning Factory setting
P.01 Low voltage
shut-down
The battery monitor shuts down the
system at the voltage defined here.
22.8 V
P.02 Unit for tempera-
ture display
The temperature can be displayed in
°C or °F.
°C
P.05 Tilt sensor The tilt sensor can be calibrated to a
zero setting.
–
NOTE
Configuration mode can still be activated if the low voltage cut-out has
switched off the system and only residual voltage is available.
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EN
Configuring the system software RTX1000/2000, SPX1200T
14
7.2 P.01: Low voltage shut-down
The battery monitor protects the battery against discharging excessively.
A
If only the power supply voltage specified here is available to the parking cooler,
the system is switched off.
➤Switch to configuration mode (chapter “Entering and exiting configuration
mode” on page 13).
✓The display shows “P.01” and the symbol flashes.
➤Press the button to change the setting.
✓The current setting is displayed.
➤Use the or button to select the voltage level for low voltage shut-
down.
The low voltage shut-down setting can be adjusted in 0.1 V increments from
20.0 V to 23.5 V.
I
➤Press the button to save the setting.
✓The set value is saved and is then applied when the system is restarted.
✓You are then returned to the menu and can select another menu item by
pressing the or button.
NOTICE!
If the unit is switched off by the battery monitor, it means the battery charge
level is low. Avoid repeated starting or using electrical equipment. Make sure
that the battery is recharged. As soon as the required voltage is available again,
the system can be operated again.
NOTE
The level for the low voltage shut-down should not be set any lower than the
minimum battery voltage required to be able to start the engine under any
conditions.
As a rule that should be no less than 22 V.
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15
EN
RTX1000/2000, SPX1200T Configuring the system software
7.3 P.02: Unit for temperature display
The system can display the room temperature in °C or °F.
➤Switch to configuration mode (chapter “Entering and exiting configuration
mode” on page 13).
✓The display shows “P.01” and the symbol flashes.
➤Press the or button to select the menu item P.02.
✓The display shows “P.02” and the symbol lights up.
➤Press the button to change the setting.
✓The code for the current setting is displayed:
– 0: °C
– 1: °F
➤Use the or button to select the desired temperature unit.
➤Press the button to save the setting.
✓The set value is saved and is then applied when the system is restarted.
✓You are then returned to the menu and can select another menu item by
pressing the or button.
7.4 P.05: Tilt sensor
The electronics of the system prevents that the system is switched on when the
vehicle is parked at a slope. Since some vehicles‘ roof already is tilted, the tilt
sensor has to calibrated to the zero setting before first use.
➤Park the vehicle on a level place.
➤Switch to configuration mode (chapter “Entering and exiting configuration
mode” on page 13).
✓The display shows “P.01” and the symbol flashes.
➤Press the or button to select the menu item P.05.
✓The display shows “P.05”.
➤Press the button to change the setting.
✓The code for the current setting is displayed.
➤Use the or button to select “1”.
➤Press the button to save the setting.
✓The set value is saved and is then applied when the system is restarted.
✓You are then returned to the menu and can select another menu item by
pressing the or button.
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EN
Technical data RTX1000/2000, SPX1200T
16
8 Technical data
CoolAir
RTX1000 RTX2000
Cooling capacity: 1200 W 2000 W
Rated input voltage: 24 Vg(20 Vg– 30 Vg)
Max. current consumption: 5 – 25 A 5 – 29 A
Operating temperature range: +5 to +52 °C
Low voltage shutdown: Configurable (chapter “P.01: Low voltage shut-
down” on page 14)
Noise emission: < 70 dB(A)
Dimensions (L x B x H): 645 x 860 x 308 mm
Weight: approx. 23 kg approx. 32 kg
CoolAir SPX1200T
Cooling capacity: 1200 W
Rated input voltage: 24 Vg(20 Vg– 30 Vg)
Max. current consumption: 5 – 25 A
Operating temperature range: +5 bis +52 °C
Low voltage shutdown: Configurable (chapter “P.01: Low voltage shut-
down” on page 14)
Noise emission: < 70 dB(A)
Dimensions (L x B x H): 577 x 778 x 182 mm
Weight: approx. 25.5 kg
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