Draco 1020-1 User manual

61040-1 Gb - 1020-1.doc, , 7-12-2014
Operating Instructions
1. Intended use. This Power Tool is intended for
industrial applications, for cutting sheet metal
(maximum capacity is indicated in the
Specifications), for use with cutting jaws and cutting
blades which are indicated in these operating
instructions or recommended by DRÄCO
2. Initial Operation
Observe the rated voltage: The voltage of the power
source must match that given on the nameplate of the
machine. Machines for 230V can also be operated on
220 V power sources.
Switching ON and OFF
Switching ON: Slide the switch pad (109) forward
Switching OFF: Slide the switch pad (109) to the rear.
2. The material to be cut must always be free of oil or
grease. Always place the machines jaws flat on the work
piece.
3. Cut-outs: Drill a starting hole with a 12-14 mm diameter
drill. Circular cuts: Always cut counter clockwise and
from left to right.
4. Do NOT cut sheet metal along welding points. Do
NOT cut multi layer sheets, which exceed the
maximum cutting capacity.
5. For inside cutting, the shortest curve possible has
a radius of 200 mm (±8”). If cutting a radius with
the right hand, cut from right to left. The outside
radius is unlimited.
6. For cutting out curved or circular inside patterns,
a 14 mm (± 1/2 “) hole, or a punched slot should
be made to insert the centre cutter.
7. If after cutting, a small strip remains this can
easily be trimmed off to the exact measurement,
without leaving a burr or any distortion of the
material. Just one side of the power tools can be
used for cutting also (e.g. along a marked line).
Lift the power tools out of the shavings while the
motor is running. Cut off longer shavings.
8. Both knife and jaws can be sharpened. After
being sharpened or replaced, the knife at it’s
lowest point should protrude the jaws by
approximately 3 mm. The knife should have
approximately 0,05 mm (0,005”) play on each
side of the jaws, centring the cutter with spacing
shims supplied.
9. Every 200 operating ours have the cutting blade
and cutting jaws sharpened at a specialist
workshop.
10. Ensure that the material to be cut is free of oil
and grease.
Environmental protection
Noise/vibration information
Recycling raw materials instead of waste
disposal. Machine, accessories and packaging should
be sorted for environment-friendly recycling.
These instructions are printed on recycling paper
manufactured without chlorine
Measured values determined according to EN 50 144.
Typically the A-weighted sound pressure level of the tool is
83 dB(A). The noise level when working can exceed 85 db
(A).
Wear ear protection!
The typical hand-arm vibration is below 2,5 m/s²
Care and Maintenance
Warranty
Before working on machine disconnect from power
supply by removing plug from socket.
Always keep the machine and the ventilation slots clean.
Oil the knife pin and knife at regular intervals.
If the machine should happen to fail despite the care
taken in manufacture and testing, repair should be
carried out by an authorised customer services agent for
DRÄCO power tools
DRÄCO tools carry a guarantee of 12 months from
date of delivery.
Damage attributable to normal wear and tear,
overload or improper handling will be excluded from
the guarantee. (e.g. blades/knifes and jaws)
In case of complaint please send the machine,
undismantled, to your dealer or the DRÄCO Service
Centre for electric power tools.
CE-Declaration of conformity
We declare under our sole responsibility that this product is in conformity with the following standards.
EG 98/37, EG 93/ 68 EWG, EG 04/108 EG und Normen DIN EN ISO 12100-1 , DIN EN ISO 12100-2 , EN 50 144, EN 55 014,
entspricht.
14 Susanne Draenert
Operating Instructions for the metal shear 1020-1
To avoid any disturbance please read the following instructions:
For your safety:
1 2 3 4 5
1 Safe operation of this machine is possible only
when the operating instructions and the safety
precautions are read completely and the
instructions contained therein are strictly
observed.
2The machine must not be used when damp and
must not be operated in a wet environment.
3Always inspect cable and plug before using
machine. Only have damage repaired by a qualified
professional. Put the plug into the mains socket only
when the machine is switched off.
4+5 Always wears protective goggles, protective
gloves and heavy-duty shoes when working.
lDo not carry the machine by the cable.
lAlways remove the plug from the power
supply socket before carrying out any work on
the machine, when interrupting work and when
not using the machine.
lAlways place the cable to the rear away
from the machine.
lApply the machine to the sheet metal only
when switched on.
lAlways provide for secure footing when
working.
lFirmly clamp the workpiece if it dose not
remain stationary from its own weight.
lThe knife should not rub on the jaws:
Possible danger of cutting tool breakage.
lDo not exceed the maximum allowable
material thickness especially when cutting over
doublers, folded joints or welded seams.
FFor further notes on safety refer to enclosed sheet
DRÄCO metal shears
1020-1
1020-1
max. cutting capacity
Art.nr.
61040-1
spare parts
steel
400 N/mm²
mm
2,0
knife
010135
stainless steel
600 N/mm²
mm
1,5
set of jaws
BG35146
stainless steel
800 N/mm²
mm
1,3
knife-pin set
BG35155
aluminium
250 N/mm²
mm
3,0
Optionales Zubehör
tightest radius
mm
200
metal-box
18000
working speed
m/min
5
adjustable guide S/01
up to 100 mm
10059
strokes
min -1
2200
adjustable guide S/01
up to 250 mm
10060
motor capacity
Watt
500
adjustable guide S/01
up to 500 mm
10061
weight
kg
1,8
support roller
metal
10077

61040-1 Gb - 1020-1.doc, , 7-12-2014
Exploded view DRÄCO Metal Shear 1020-1
SERVIC E TIPS
Before working on machine disconnect from power
supply by removing plug from socket.
Wear protective glasses!
* O p t i o n a
Replacing/Adjusting the Knife
Clamp the machine in a vice on the clamping surfaces SV between
aluminium protective jaws.
Unscrew the screws 20 and remove the spring plate 19.
Remove the spring 18. Remove the Cotter Pin 9 and the Washer 8.
Push back the knife pin 7.
Do NOT interchange the Spacing Shims 14: the wrong spacing
could ruin the jaws and knife.
Insert a new knife with the old spacing Shims 14. Insert the knife pin.
Mount the washer 8 and the Cotter Pin 9.
Insert the spring 18. Reassemble spring plate 19.
Replacing the Jaws
Loosen the screws 13 and remove the jaws 12. Press out the
positioning pins 11. Mount new jaws and positioning pins. Tighten the
screws 13.
Adjusting the knife Clearance
For clearance between knife and jaws that is too large, loosen the
fillister head screw 5. Adjust the clearance with the setscrew 4.
Retighten the fillister head screw 5.
The knife must not rub on the jaws: Danger of breakage.
Note: If heavy burring is produced while cutting, repeat the
adjustment.
Sharpening the Knife/Jaws
The Knife and the Jaws must be sharpened and adjusted at the same
time. This work should be performed by an authorised DRÄCO
customer service location. Send in the complete machine for this
purpose.
Position numbers used are valid
←
for exploded view (knife mounting) only.
Spare Parts List for DRÄCO Metal Shear 1020-1
Pos.
Description
*
Art.No.
Pos.
Description
*
Art.No.
1-43
Shear head cpl.
1
BG20171
42
Screw
M 4 x 30
3
81262
31-37
Drive shaft cpl.
1
BG20202
43
Needle Bearing
8 x 10 x 12
1
13043
44-47
Pinion with gear cpl.
1
BG20203
44
Sleeve
5 x 8 x 9,5
1
13042
103-208
Motor 500 W
230 V
1
16093
45
Pinion
20 teeth
1
13041
103-208
Motor 500 W
115 V
1
16040
46
Gear
29 teeth
1
20231
1,4,6,10,30
Head Casting Serie F
1
BG20241
47
Ball Bearing
625 2Z
1
13039
2,3,5
Spacing Block Serie F
9,5 mm
1
BG37059
103
Connection Flange
1
16094
3
Tap Screw
M 5 x 12
1
81120
116
Ball Bearing
608 2Z
1
10038
4
Tap Screw
M 4 x 5
2
81239
127
Spacer
Ø 22 x 1V
1
16014
5
Hex Socket Screw
M 4 x 25
1
81176
201
Armature with fan
230 V
1
16095
6
Knife Pin Bushing
Ø 10x10x6
2
35542
201
Armature with fan
120 V
1
16096
6
Knife Pin Bushing
Ø 11x10x6
2
35542/11
115
Ball Bearing
626 2RS
1
10040
7,8,9,14
Knife Pin cpl.
Ø 6x40
1
BG35149
117
Bushing
1
16026
8
Washer
A 6
2
81072
118
Annular magnet
1
16025
9
Circlip
2
81275
119
Washer
1
16024
10
Hex Socket Screw
M 4 x 16
1
81263
120
Screw
M3 x 8
1
16023
11
Pin
Ø 3 x 6
4
81248
114
Dam ring
1
16029
11-13
Set of jaws
1020/2020
1
BG35146
112
Fan cover
1
16030
13
Flat Head Screw Tx
M 4 x 8
4
81440
204
Field
230 V
1
16097
14
Spacing Shims
Set
1
BG12400
204
Field
120 V
1
16098
15-17
Knife
1020/2020
1
010135
101
Motor housing
1
16039
16
Lock Ring
M 6
1
12100
107
Carb. Brush Holder
2
16035
17
Screw
M 6 x 17
1
12000
108
Brush Holder Spring
2
16034
16-17
Lock Ring +Screw
M 6 x 17
1
12222
211
Carbon Brush
230 V
2
16002
18-20
Spring Cover Plate cpl.
1
BG12300
211
Carbon Brush
120 V
2
16091
18
Spring
1
12200
109
Switch Pad
1
16033
19
Spring Cover Plate
1
12300
110
Switch con. lever
1
16032
20
Flat Head Screw Tx
M 3 x 8
4
81439
300
Electronic
230 V
1
16004
30
Needle Bearing
HK 1010
2
10300
300
Electronic
120 V
1
16099
31
Innenring
7 x 10 x 12
2
10005
105
Switch cap
1
16036
32
Eccentric Shaft
1
10004
125
Screw
M4 x 10
1
16018
33
Ball Bearing
629/28 Z
1
10250
124
Nut
M4
1
16019
34+30
Cover + needle bearing
1
BG10450
122
Cord clamp
1
16021
35
Key
2 x 3 x 12
1
10006
123
Screw
3,5 x 12
2
16020
36
Gear
36 Zähne
1
13051
126
Litz wire w. sleeve
2
16017
37
Circlip
SP 220
1
10009
111
Switch
1
16031
38
Screw
M 5 x 25
2
81031
121
Rubber Sleeve
1
16022
39
Securing Washer
A 5
2
81243
208
Cabel
(VDE)
1
32046
38-43
Gear Case Cover
flange
1
BG13046
208
Cabel
(SEV)
1
20260
41
Securing Washer
A 4
3
81249
208
Cabel
(Italien)
1
20250
Max Draenert GmbH & Co.KG Electric - Cordless - Pneumatic Tools - Machines Germany
Factory I:
Administration
D-73777 Deizisau
P.O.Box
1120
Phone
℡
[phone]
Manufacturing Shears
D-73779 Deizisau
Gutenbergstrasse
15-17
Fax
7
[phone]
Internet
http://www.dracotools.com
e-mail:
:
[email protected]
Your dealer: