Draco SD5-1 User manual

®
Operating Instructionsforthe Metal-ShearSD5-1and S1001N-1
valid 10/2002
To avoidany disturbance, please read the following instructions:
Foryoursafety:
1 2 3 4 5
1Safeoperationofthismachine ispossible, only
when the operating instructionsand the safety
precautions areread completelyand the
instructions containedthereinarestrictlyobserved.
2Themachine mustnotbe usedwhen dampand must
notbe operatedinawetenvironment.
3Alwaysinspectcableand plug beforeusing machine.
Have damagerepaired byaqualified professional, only.
Putthe plug intothe mainsocketonly, when the
machine isinoff position.
4+5 Alwayswear protectivegoggles, protective gloves
and heavy-dutyshoes when working.
lDonotcarrythe machine bythe cable.
lAlwaysremove the plug fromthepower supply
socketbeforecarrying outanyworkon the
machine, when interrupting workand whennot
using themachine.
lAlwaysplacethe cabletothe rear, awayfrom
the machine.
lApplythe machine tothe sheetmetalonly, when
switched on.
lAlwaysprovide for securefooting when working.
lFirmlyclampthe workpiece, if itdose not
remainstationaryfromitsownweight.
lThe knifeshouldnotrub on thejaws: Possible
danger of cutting toolbreakage.
lDonotexceedthe maximumallowablematerial
thickness, especiallywhen cutting over double
folded joints, or welded seams.
FForfurthernotes on safetywerefertoenclosed red safetyinstructionssheet
TechnicalData:
DRÄCO metalshears SD5-1 S1001N-1SD5-1S1001N-1
max. cutting capacity Art.no.
61000-1 61010-1 spareparts spareparts
steel 400 N/mm²mm/ga.
1,0/ 19 1,3/ 18
knife
01011 knife 01001
stainless steel 600 N/mm²mm/ga.
0,7/ 21 1,0/ 19
set of jaws
BG13574/1
set of jaws
BG10600
stainless steel 800 N/mm²mm/ga.
0,4/ 24 0,7/ 21 knife-pinset BG12555
aluminium250 N/mm²mm/ga.
1,5/ 16 2,0/ 14 optionalaccessories
tightest radiusmm/ga.
50 100 metal-box
18000
workingspeed± m/min
5-9 5-9 adjustableguide S/01 up to100mm
10059
strokes min -1
3000 3000 adjustableguide S/01
up to250mm
10060
motorcapacityWatt
300 300 adjustableguide S/01
up to500mm
10061
weightkg
1,6 1,6 support roller BG10076
all unitsarereadytouseBG=Set othervoltagesavailable

Spare partsfor SD5-1 and S1001N-1
SERVICETIPS
Beforeworking on machinedisconnectfrom power
supplybyremoving plug fromsocket.
Wearprotectiveglasses!
*optional
1.One dropofoil betweenknife(11)andhead-casting (1)keepsthe
spacing shims(15)inplace.
2.DismantleSpring cover(20)and takespring out (19).
3.Takecirclip(16)andwasher(17)off.
4.Pushknifepin(18)out ofcasting.
5.Takeknifeout ofhousing
6. Attention, do not exchange thespacing shims(15).
7.Placethe knifeinside the housingfeed shimsinon one side and
pushknifepin(18)intohousing uptothe middleofthe knife.
8.Feed theshimson the otherside ofthe knife.
9.Pushknifepinincompletely, and securewasher(17)andcirclip
(16)again.
10.Assemblespring(19)andspringcover(20).
11.Betweenthe knife(11)andthe jaws(10)shouldbe some
distance, approximately0,1mm oneachside. Knife(11)must be
placed tight inthe headcasting.
12.Adjustment forthe playbetween thejaws. (a): 0,1-0,15 mm.
13.If knifehascontact withthe jawsonbothsides, adjust withscrews
inthe head casting.
If aburrison the material, adjust the spacebetween theknifeand
the jaws.

Spare partsfor SD5-1 and S1001N-1
Pos. OrderPcs.
Pos.
Order Pcs.
No. No.Description No. No.Description
1BG10500 Headcasting (SD5, S1001N)142 81249 Securingwasher3
1-5210057 Shearhead S1001Ncpl. assembled, without motor 143 81012 Flat fillisterhead screw3
1-5210557 Shearhead SD5cpl. assembled, without motor151 81243 Securingwasher2
381263 Hexsocket screw152 81181 Hexsocket screw2
481089 Spacing-block set screw1
581272 Flat fillisterhead screw160-
96
16000 Motorcpl. 230 V (VDE)1
4-6BG10002 Spacing Block Pos. 4-6160-
96
16000 CHMotorcpl. 230 V (CH)1
610002 Spacing Block 160-
96
16000 IMotorcpl. 230 V (I)1
881286 Flat HeadScrew460 16013 PT-Screw4
981248 Pin461 16015 Bearing endplate1
Knifefor S1001Ncutting (width:4mm) 62 10038 Ball bearing 1
11 01001 Knife1001Standardup to1,3mm 163 16014 Circlip1
01001HMKnife1001carbide tipped 164 16009 Armature1
10111 Knifeforradiuscutting 1001/01 0,75 mm 165 10040 Ballbearing1
10110 PatternKnifeupto0,5mm 166 16029 Insulating ring 1
8-10BG10600 JawsforS1001NSETPos.8-10167 16030 Ventilation cover1
10600HMJawsforS1001Ncarbidetipped 168 16007 Field230V 1
KnifeSD5for SD5cutting (width:5mm !) 69 16039 Housing1
11 01011 KnifeSD5170-71 BG16035 BrushHolderandSpring 2
8-10BG13574/1Set ofjawsSD5Pos.8-10 172 16002 CarbonBrush2
13 35566 KnifeLock ring withAdjusting Screw173 16021 Cablecollar1
15 BG12400 Spacing shims174 16019 Hex. Nut1
16 81275 Circlip275 16020 Screw2
17 81072 Washer276 16036 SwitchCover1
18 12500 Knifepin177 16018 Screw1
15-18 BG12555 Knifepinset Pos. 15-18181 16032 SwitchConnection Lever1
19 12200 Spring182 16033 SwitchKnob 1
19-21 BG12300 SpringcoverPos. 19-21 190 16017 Connection Wire2
20 12300 Springcover191 16031 Switch1
21 81285 Flat HeadScrew492 16005 Condensator1
24 17900 Knifepinbushing Ø10mm 295 16022 Rubber-Sleeve1
24 17911 Knifepinbushing Ø11mm 296 32046 CablewithPlugEurope (VDE)1
25 BG10076 Support roller196 20260 Cablewithplug CH(SEV)1
32-39 BG10058 DriveShaft cpl. Assembled Pos. 32-39196 20250 Cablewithplug IT1
32-34,37+39 BG10004 Eccentricdriveshaft Pos. 32-34,37+39 1
32 10004 Eccentricdriveshaft1
33 10250 Ball bearing 1
34 10005 Sleeve2
35 10300 Needlebearing 2
35-36 BG10450 Cap forneedlebearingPos. 35-361
37 10006 Key1
Accessories
38 10007 Gear1 10059 AdjustableguideS/01 100 mm
39 10009 Circlip1 10060 AdjustableguideS/01 250 mm
40 81239 Tap screw2 10061 AdjustableguideS/01 500 mm
41-43, 51+ 52BG10010 GearcasePos.41-43,51,52 1 18000 MetalBox(Metal)
Specificationsaresubject tochange forimprovement without priornotice.
When ordering spares, pleasemention ordernumberandvoltage.
Max Draenert GmbH & Co.KG Electric- Cordless - PneumaticTools- Machines Germany
FactoryI: Administration D-73777 Deizisau P.O.Box 1120Tel. [phone]
Production D-73779 Deizisau Gutenbergstrasse 15-17 Fax [phone]
Internet http://www.dracotools.com E-mail: [e-mail]
Dealeraddress:

OperatingInstructions
1.ThisPowerToolisintended forindustrialapplications, forcutting
sheet metalmax. capacityisindicated inthe technicaldata. Do
not cutsheet metalthrough, oralongweldingpoints, ormulti
layersheets, whichexceed the max. cutting capacity. Tocut
spiralwound tubing 4x0.9mm inmetal, the model3514-2or
3514 -7Rmust be used.
ToSwitchON: Slide the switch(82)forward
ToSwitchOFF: Slide the switch(82)tothe rear.
2.The shearmust always beguidedflat and the best cutting result
isachieved,whenthe jawspos.10 arepositioned flatontop of
the material, alsowhen cutting circularcuts.
AdjustableguideS/01
3.When stopping insidethe material, pull metalshearback
straightoutofthe waste,withmotorinoperation.Iftoo
long cut wasteoff, first.
4.Circularcuts, always cut anticlockwisefromright toleft.
The outsideradiusisunlimited.
5.Forcutting out curvedorinside patternsa12 -14 mm
holemust be drilledorpunched oraslot shouldbe
made toinsert the cutting knife. Squareorrectanglecut-
outs, drill ineachcorneraholebetween12 -14 mm.
6.A one side cut withthe metalshearispossible, asmall
stripcan be easilycut offwithout leavingaburr and any
distortion orscratchmarks.
7.Cutting the sameparts, atemplatecan be
manufactured. Without risk ofdamagingthe knife, acut
alongthe templateispossible. Front pointsofthe jaws
left andright areused tocut exact along amarked line.
Tocut strips, useadjustableguide S/01.Thisguide is
infinitelyvariable, due tothe holeinthe housingandcan
be tightened withthe set screw. Adjustableguide S/01
can be deliveredin100, 250 and in500 mm length.
8.Knifeand jawscan be sharpened. Afterbeing
sharpened orreplaced, the knifeat it’slowest point,
shouldprotrudethe jawsbyabout 2.5mm.Thegap
between theknifeand thejawsshouldbeapproximately
0.1mm on bothsides. Foraburr free cutting adjust the
cutting gap asfollow: Loosenscrew, adjust the gapwith
set screw, tothe left narrow, tothe right wide, and
tighten screwagain. Check gap withafeelergauge.
9.If youread thesesuggestionscarefully, anykind of
materialcanbe cut about 200working hours, before
sharpening knifeandjaws.
10.The materialtobe cut, mustalways be freeofoil or
grease.
Careand Maintenance Guarantee
Beforerepairing or any maintenance on machine,disconnectfrom
power supplyby removing plug fromsocket.
Always keep the machine and the ventilation slotsclean.
Oil the knifepin 18 and knife 11 at regularintervals.
If themachineshouldhappentofail, despitethe caretaken in
manufactureand testing, repairshouldbe carried out byan authorised
customerservicesagent forDräcopowertools.
Dräcotollscarryaguarantee of24 monthsfromdateof
delivery.
Damage attributabletonormalwearandtear, overload or
improperhandlingwill be excluded fromthe guarantee.
Incaseofcomplaint pleasesend the machine,
undismantled, toyourdealerorthe DräcoServiceCentrefor
electricpowertools.
Declaration of conformity
Environmentalprotection
Wedeclareunderoursoleresponsibilitythat thisproduct isin
conformitywiththe followingstandards.
EG98/37 EG, EG73/ 23 EG, EG89/336 EG, orstandardisation
documentsEN292 part I, EN292 part II, EN50144, EN55014,
EN60 555, HD400, HD 400.3part II/H
02 MaxDraenert
Recycling rawmaterialsinsteadofwaste
disposal
Machine,accessoriesandpackagingshouldbesortedfor
environment-friendlyrecycling.
Theseinstructionsareprintedon recycling paper
manufactured without chlorine.