Duke FLM200 User manual

This manual is Copyright © 2020 Duke Manufacturing Co. All rights reserved.
Reproduction without written permission is prohibited. Duke is a registered
trademark of the Duke Manufacturing Co.
CAUTION: Please read these instructions completely before attempting
to install, operate or service this equipment.
WARNING: Cancer and Reproductive Harm -
www.p65warnings.ca.gov
Instruction Sheet
FLM200 Light Replacement
P/N 529811
REV A 04/03/2020

2
Installation and Operation of: Product Name
In addition to the warnings and cautions in this manual, use the following guidelines for
safe operation of the unit.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with a properly grounded cord connector. Do
not attempt to remove or disconnect the grounded connector.
• This equipment should be serviced by qualied personnel only. Contact the nearest
Duke authorized service facility for adjustment or repair.
• Turn the unit o, disconnect the power source before performing any service or
maintenance on the unit.
• This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance
by a person responsible for their safety.
Throughout this manual, you will nd the following safety words and symbols that signify
important safety issues with regards to operating or maintaining the equipment.
Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
Indicates Important Information
Indicates electrical shock hazard which, if not avoided, could
result in death or serious injury and/or equipment damage.
Indicates hot surface which, if not avoided, could result in
minor or moderate injury.
IMPORTANT SAFETY INSTRUCTIONS

3
Installation and Operation of: Product Name
Remove all wire shelves, and side racks supports.
This may require 2 people to
remove depending on length.
Remove the front decor panel from front of
bread cabinet by:
REMOVAL OF EXISTING LIGHT/GASKET
Disconnect unit from power source.
1
2
A. Remove any screws from operators side holding
front panel in place.
C. Remove the mending plate in the middle if
present.
B. Remove the top cap by lifting up and out.
D. Lower the front panel by loosening the support
bracket on the bottom.
D. Lift front panel up and out to lower the decor
panel.
Disconnect lighting from power source in
adjacent unit and pull the wires out of adjacent
unit into bread cabinet.
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3

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Installation and Operation of: Product Name
Glass is not completely secured.
REMOVAL OF EXISTING LIGHT/GASKET - cont.
Remove the inner cap inside bread display next
to the hot food unit.
Using a Phillips screw driver and a 7/16” wrench
or socket remove the bolts through the glass.
5
Remove the top cap from the door side at top
by removing the three screws.
Remove the two screws on the bottom of the
counter top that are fastening the front glass to
the counter top.
There will be a wire connected to the light that
must be pulled completely out of the cabinet.
Carefully lift the bottom of the front glass high
enough to allow removal of the wire (approximately
2”-3”) then set back down in place once wires are
removed
Determine which side needs the lights replaced.
6
8
10
11
9
Note: This will expose the bolts going
through the glass.
Carefully slide unit out.7
Front
Lift
Remove Screws
Note: if opposite side of hot food well
then repeat steps 5 and 6.
Remove the side glass from the cabinet and
remove the original gasket and light from the
glass, which should still be attached with adhesive.
A putty knife will work best for scraping the
adhesive away from the glass. Be careful not to
scratch or damage the glass.
Once the gasket and adhesive are removed,
thoroughly clean the glass with isopropyl
alcohol or acetone until all adhesive residue is
removed. Set the side glass aside in a safe area so it
does not get damaged until later steps.
If needed, repeat steps 5, 6, 9, 10, 11, 12,and 13
for opposite site.
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13
14

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Installation and Operation of: Product Name
INSTALLATION OF NEW LIGHT/GASKET
Begin pushing the gasket onto the edge of the
front/curved glass, making sure the gasket is
pushed all the way onto the glass.
Use masking tape to tape the outer face of the
gasket to the outer face of the curved/glass to
keep it held in place.
Remove the bottom 2”of backing paper from
the adhesive at this time but do not remove
anymore. Pull the loose backing paper to the outer
face of the front curved/glass and use masking tape
to tape it down out of the way.
Slide the side glass into its original position
making sure it is properly resting in the grooves
of the cabinet frame and the notches in the glass
line up with the holes on the cabinet ange and
loosely install screw and acorn nut.
DO NOT tighten screws at this time.
Peel the remainder of the backing paper from
the adhesive and press the side glass onto the
adhesive. Apply signicant pressure along entire
gasket prole to make sure that it is properly
adhered to the gasket.
To Determine which light assembly to use, for
which side, the wire should be coming out of
the end of the gasket closest to the counter top.
1
Once you have selected the correct light route
the wire through the aluminum extrusion and
then through the grommet in the counter top.
2
3
6
7
NOTE: The front glass may need to be
lifted slightly to allow for easier routing of
the wire.
Note: if installing glass onto the side that
attaches to the adjacent hot food unit,
DO NOT install screws until later when
the cabinet is slid back into the lineup.
Light Wire
4
5

6
Installation and Operation of: Product Name
INSTALLATION OF NEW LIGHT/GASKET - cont.
Repeat steps 1-7 for opposite side if needed.
Re-install the cover plates on both sides if
removed.
Re-install the top cap cover.
Re-connect lights to power supply.
Re-install side support racks.
Re-install racks.
Reinstall the two bolts under the front of
the counter that were removed in step 10 of
Removal of existing light/gasket.
Carefully slide unit back in place and align with
front line up.
Using the Bolt and cap nuts removed in
previous steps re-secure and tighten the glass in
place using a Phillips screwdriver and 7/16 wrench
or socket.
8
12
13
14
15
16
9
10
11
Install Screws

7
Installation and Operation of: Product Name
INSTALLATION OF NEW LIGHT/GASKET - cont.
Install the mending plate in the middle if
needed.
Damage/Injury could result if two persons are not used for this Installation.
CAUTION
Ensure all brackets on back of panel are
adjusted as shown on the right. It is adjusted
correctly when you can see the open center (where
the bolt is) with the lower ange up above (see Red
arrows).
NOTE: (3/8” From bottom of bracket to oset)
NOTE: The adjustment bracket allows
the decor panel to sit on the kick plate
angle when installing the front panel and during
adjustment.
Slide the panel up into the channel at the top
of the unit. Using the brackets hang the panel
on the metal lip at the bottom of the unit.
Pull on bottom of panel to ensure
engagement with bracket.
CAUTION
Using a Socket and ratchet adjust the panel to
be ush against the top.
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19
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20

Installation and Operation of: Product Name
Duke Manufacturing Co.
2305 N. Broadway
St. Louis, MO 63102
Phone: [phone]
Toll Free: 1-800-735-3853
Fax: [phone] www.dukemfg.com
Reconnect unit to power source.
23
Re-secure front panels from under counter on
operators side.
Re-Install the top cap by pushing in and down.
21 22
INSTALLATION OF NEW LIGHT/GASKET - cont.
Turn on unit and verify operation
24