Duratech 2009 User manual

0500119 • September 2017
DuraTech InDusTrIes InTernaTIonal Inc.
Po Box 1940, JamesTown, nD 58402-1940
Tel: [phone]• Fax: [phone]
www.DuraTechInDusTrIes.neT • www.hayBusTer.com
2009
Tub Grinder
Includes: Stationary Electric Supplement
Manual I: Operating Instructions
TM
Product InformatIon

Clearing the Way for a Better Tomorrow

2009
Tub Grinder
Includes: Stationary Electric Supplement
Manual 1:
Operating Instructions
TM
DuraTech Industries International Inc. (DuraTech) has made every effort to assure that this
manual completely and accurately describes the operation and maintenance of the 2009™
Tub Grinders as of the date of publication. DuraTech reserves the right to make updates to
the machine from time to time. Even in the event of such updates, you should still nd this
manual to be appropriate for the safe operation and maintenance of your unit.
This manual, as well as materials provided by component suppliers to DuraTech are all
considered to be part of the information package. Every operator is required to read and
understand these manuals, and they should be located within easy access for periodic review.
is a registered trademark of Duratech Industries International, Inc.
2009 is a trademark of Duratech Industries International, Inc.

Clearing the Way for a Better Tomorrow

i
2009 DURATECH TUB GRINDER OPERATING INSTRUCTIONS
FOREWORD
Foreword
All personnel must read and understand before operating unit
DuraTech Industries International Inc. (DuraTech Industries) has made every effort
to assure that this manual completely and accurately describes the operation and
maintenance of this Industrial Grinder as of the date of publication. DuraTech
Industries reserves the right to make updates to the machine from time to
time. Even in the event of such updates, you should still nd this manual to be
appropriate for the safe operation and maintenance of your machine.
This manual, as well as materials provided by component suppliers to DuraTech
Industries are all considered to be part of the information package. Every operator
is required to read and understand these manuals All manuals should be located
within easy access for troubleshooting and periodic review.
Appropriate use of the unit
This Industrial Grinder is designed to grind wood waste and other materials,
including: grass clippings, leaves, pallets, construction and demolition debris,
tree branches and tree trunks.
It is NOT designed to grind rocks, steel, concrete, or the like.
Operator protection
As with all machinery, care needs to be taken by the operator in order to insure the
safety of the operator and those in the surrounding area.
WARNING: Operators and those observing the operation of the
Industrial Grinder are required to wear head, eye, and ear protection.
No loose clothing is allowed.

ii 2009 DURATECH TUB GRINDER OPERATING INSTRUCTIONS
TABLE OF CONTENTS
2009 TUB GRINDER Manual 1: Operators Instructions...1
Introduction ................................................................................. 2
Purpose ....................................................................................... 2
Section 1: Safety......................................................................... 4
1.1 Safety-alert symbols ......................................................................................... 5
1.2 Operator - personal equipment.......................................................................... 7
1.3 Machine safety labels ........................................................................................ 8
1.4 Shielding.......................................................................................................... 12
1.5 Tub Grinder safety review............................................................................... 12
1.6 Thrown objects and operator safety ................................................................ 13
1.7 Service and maintenance................................................................................. 14
1.8 Personal protection equipment ........................................................................ 15
1.9 Fire Prevention ................................................................................................ 15
1.10 Fire Extinguishers ......................................................................................... 17
1.11 Important safety reminders............................................................................ 18
1.12 Towing........................................................................................................... 18
Section 2: Introduction ............................................................. 19
2.1 Description of the 2009 DuraTech Tub Grinder.............................................. 19
2.2 Electronic governor ......................................................................................... 19
2.3 Dry Clutch ....................................................................................................... 21
2.4 Rotor................................................................................................................ 22
2.5 Screens ............................................................................................................ 22
2.6 Tub................................................................................................................... 22
2.7 Hydraulic cooler.............................................................................................. 23
2.8 The conveyor system....................................................................................... 23
2.9 Tub cover (optional) ........................................................................................ 23
2.10 Control panel ................................................................................................. 23
2.11 Other controls ................................................................................................ 26
Section 3: Operation ................................................................. 27
3.1 Pre-operation inspection.................................................................................. 27
3.2 Starting the Tub Grinder.................................................................................. 28
3.3 If the engine fails to start................................................................................. 28
3.4 Throttle operation............................................................................................ 28
3.5 Automatic engine shutdown system................................................................ 29
3.6 Normal shutdown procedure ........................................................................... 29
3.7 Emergency shutdown procedure ..................................................................... 30
3.8 Parts of the electronic governor ..................................................................... 30
3.9 Operation of the electronic governor .............................................................. 31

iii
TABLE OF CONTENTS
2009 DURATECH TUB GRINDER OPERATING INSTRUCTIONS
3.10 Calibration of the electronic governor ....................................................... 32
3.11 Adjusting the tub’s rotation speed ................................................................. 32
3.12 Raising the tub............................................................................................... 32
3.13 Lowering the tub ........................................................................................... 34
3.14 Starting and stopping the belly and discharge conveyors ............................. 34
3.15 Lifting the discharge conveyor...................................................................... 34
3.16 Operating the grinder using the remote radio option .................................... 35
3.17 Grinding ........................................................................................................ 37
3.18 Grinding with tub cover ................................................................................ 37
3.19 Loading the tub.............................................................................................. 37
3.20 If lodging occurs while grinding ................................................................... 38
3.21 Grinding wet material.................................................................................... 38
3.22 Preparing the 2009 DURATECH TUB GRINDER for transport.................. 38
3.23 Preparing the 2009 DURATECH TUB GRINDER for operation
after transport................................................................................................. 40
3.24 Preparing the 2009 DURATECH TUB GRINDER for storage .................... 40
3.25 Removing the 2009 DURATECH TUB GRINDER from storage................ 41
3.26 Installing a screen.......................................................................................... 41
3.27 Adjusting the conveyor belt tension .............................................................. 42
3.28 Adjusting the conveyor belt tracking ............................................................ 43
3.29 Adjusting belly belt seals............................................................................... 44
3.30 Belt scrapers on belly and discharge conveyors ......................................... 44
3.31 Adjusting tub chain tension ........................................................................... 45
3.32 Engaging clutch............................................................................................. 45
3.33 Disengaging the clutch ................................................................................. 45
3.34 2009 Track option.......................................................................................... 46
Section 4: Engine Maintenance................................................. 53
Section 5: General Maintenance .............................................. 53
5.1 Welding Procedure .......................................................................................... 53
5.2 Batteries........................................................................................................... 55
5.3 Lubrication ...................................................................................................... 55
5.4 Pressure roller lubrication ............................................................................... 60
5.5 Rotor bearing lubrication (For S. N. up to 064) .............................................. 61
5.5a Rotor bearing lubrication - Dodge Imperial ISAF Bearing lubrication
(For S.N. 065 and up) ............................................................................ 61
5.6 Hydraulic system .......................................................................................... 62
5.7 Clutch system ................................................................................................. 63
5.8 Axle, wheels and tires...................................................................................... 63
5.9 Brake component lubrication .......................................................................... 64
5.10 Rotor bearing installation (For S.N. up to 064)............................................. 66

iv 2009 DURATECH TUB GRINDER OPERATING INSTRUCTIONS
TABLE OF CONTENTS
5.11 Rotor bearing maintenance ........................................................................ 68
5.12 Dodge Rotor bearing installation (SN 065 & up) ......................................... 69
5.13 Hammermill maintenance ............................................................................. 73
5.14 Fixed hammer maintenance and replacement ............................................... 74
5.15 Swinging hammer replacement and maintenance......................................... 75
Section 6: Troubleshooting the 2009 DURATECH TUB GRINDER80
6.1 Troubleshooting the electronic governor system ............................................ 80
6.2 Electro-hydraulic valve calibration (for S.N. Up to 20-4-DJ0019)................. 86
6.2a Electro-hydraulic valve calibration (for S.N. 20-2-GJ0020 and up) .... 87
6.3 General Troubleshooting ................................................................................. 88
6.4 Troubleshooting Omnex Wireless Remote Controls....................................... 89
6.5 Troubleshooting Omnex Wireless 10 Button Remote Control........................ 92
6.6 Troubleshooting the Caterpillar C9 and C15 Tier III engine and the Caterpillar
C27 Tier II engine ......................................................................................... 102
Appendix A: Warranty .............................................................. 103
Appendix B: SPECIFICATIONS................................................. 104
2009EL Electric Tub Grinder Operators Manual Supplement. 107
Supplement Section 1: Start-Up (For S.N. up to 064) ........................................ 107
Supplement Section 1: Start up (For SN 065 and up) ......................................... 109
Supplement Section 2: Shut-Down Procedure (For S.N. up to 064)....................111
Supplement Section 2: Shut-Down Procedure (For SN 065 and up).................. 112
Supplement Section 3: Lubrication ..................................................................... 113
Supplement Section 4: Raising/lowering the tub platform, raising/lowering the
discharge conveyor, and folding/unfolding the discharge conveyor. ................... 114
Supplement Section 5: Hydraulic cooler............................................................. 115
Supplement Section 6: Control Panel.................................................................. 116
Supplement Section 7: Belt Deection ............................................................... 117
MODEL 2009EL ELECTRIC SPECIFICATIONS.......................... 118
Appendix C: Operator Training Form....................................... 121
2009 DURATECH TUB GRINDER Documentation Comment Form . 123

1
2009 DURATECH TUB GRINDER OPERATING INSTRUCTIONS
2009
Tub Grinder
Includes: Stationary Electric Supplement
Manual 1:
Operating Instructions
TM

22009 DURATECH TUB GRINDER OPERATING INSTRUCTIONS
Introduction
This Industrial Grinder is designed to grind wood waste and other materials, including grass clippings, leaves, pallets,
construction and demolition debris, tree branches and tree trunks It is NOT designed to grind rocks, steel, concrete, or
the like.
Purpose
The purpose of this owner’s manual is to explain maintenance requirements, safety, and routine adjustments for the
most efcient operation of your 2009 DuraTech Tub Grinder . There is also a trouble shooting section that may help in
case of problems in the eld. Any information not covered in this manual may be obtained from your dealer.
SPECIAL NOTE: When reference is made as to front, rear, left hand, or right hand of
this machine, the reference is always made from standing at the rear end of the machine
and looking toward the hitch. Always use serial number and model number when referring
to parts or problems. Please obtain your serial number and write it below for your future
reference.
MODEL: 2009 DuraTech Tub Grinder SERIAL NO. ______________________
How to use this manual
Manual organization
This manual is organized into the following parts:
• Manual 1: Operating instructions explain how to set up, use and maintain the 2009 DuraTech Tub
Grinder.
• Manual 2: Parts reference contains diagrams of each assembly with the number of each part identied.
A key on the facing page contains a description of the part and the quantity used.