Duratech Haybuster CMF-425 Parts list manual

PO BOX 1940, JAMESTOWN, ND 58402-1940
APRIL 2010 0500129
CMF-425CMF-425
CMF-425CMF-425
CMF-425
VERVER
VERVER
VERTICALTICAL
TICALTICAL
TICAL
MIXERMIXER
MIXERMIXER
MIXER
SS
SS
S.N.N
.N.N
.N..
..
.425GJ0012425GJ0012
425GJ0012425GJ0012
425GJ0012 AND UPAND UP
AND UPAND UP
AND UP
TM
Operating Instructions
and Parts Reference

A Tradition of Innovation Since 1966

CMF-425CMF-425
CMF-425CMF-425
CMF-425
VERVER
VERVER
VERTICALTICAL
TICALTICAL
TICAL
MIXERMIXER
MIXERMIXER
MIXER
SS
SS
S.N.N
.N.N
.N..
..
.425GJ0012425GJ0012
425GJ0012425GJ0012
425GJ0012 AND UPAND UP
AND UPAND UP
AND UP
Operating Instructions
and Parts Reference
DuraTech Industries International Inc. (DuraTech Industries) has made every effort to assure that
this manual completely and accurately describes the operation and maintenance of the CMF-425™
as of the date of publication. DuraTech Industries reserves the right to make updates to the
machine from time to time. Even in the event of such updates, you should still find this manual to be
appropriate for the safe operation and maintenance of your unit.
This manual, as well as materials provided by component suppliers to DuraTech Industries are all
considered to be part of the information package. Every operator is required to read and understand
these manuals, and they should be located within easy access for periodic review.
& are registered trademarks of Duratech Industries
International, Inc. CMF-425 is a trademark of DuraTech Industries International, Inc.
TM

A Tradition of Innovation Since 1966

iCMF-425 TABLE OF CONTENTS
FOREWORD
Foreword
All personnel must read and understand the following sections before operating the
CMF-425 VERTICAL MIXER.
Appropriate use of unit\Introduction
Your model CMF-425 is designed to cut, mix and distribute feed rations including
baled forage. It is designed for all bale sizes and ration moisture contents.
To avoid possible damage to the machine and risk of injury to the
operator, consult with a DuraTech Industries International, Inc.
(DuraTech Industries) representative before attempting to mix and
distribute materials other than livestock forage.
The CMF-425 is used to mix hay and forage with grain and other supplements to
feed livestock. The front conveyor with optional left, right or tandem discharge
makes distribution of forage mix easier.
Statement of Misuse
This vertical mixer is not to be used for any purpose other than for which it is
intended as explained in the operator’s manual, advertising material and other
pertinent written material prepared by DuraTech Industries. Any machine subject to
misuse may cause personal injury or death, and void manufactures warranty.

ii CMF-425 TABLE OF CONTENTS
Purpose
The purpose of this owner’s manual is to explain maintenance requirements and
routine adjustments for the most efficient operation of your CMF-425. There is also a
trouble shooting section that may help in case of problems in the field. Any information
not covered in this manual may be obtained from your dealer.
Special Note: When reference is made as to front, rear, right hand or left hand of
this machine, the reference is always made from standing at the rear end of the
machine and looking towards the hitch. Always use serial number and model
number when referring to parts or problems. Please obtain your serial number and
write it below for your future reference.
MODEL: CMF-425 VERTICAL MIXER SERIAL NO__________________
FOREWORD
How to use this manual
Manual organization
This manual is organized into the following parts:
••
••
•Part 1: Operating Manual explains how to set up, use and maintain the CMF-425 VERTICAL MIXER.
1. Section 1: Safety
2. Section 2: Dealer Preparation
3. Section 3: Operation
4. Section 4: Lubrication
5. Section 5: Troubleshooting
6. Section 6: Options
7. Section 7: Maintenance
••
••
•Part 2: Parts Reference contains diagrams of each assembly, with the part number of each part. A key on
the facing page contains a description of the part and the quantity used.
1. The parts reference section can be found towards the back of this manual behind
Appendix B.

iiiCMF-425 TABLE OF CONTENTS
FOREWORD
Dealer responsibilities
••
••
•Read Section 2, “Dealer Preparation,” and perform the tasks outlined. Also perform a pre-operation
inspection as described in Section 3.
••
••
•Upon delivery of the unit to the customer, it is your responsibility to conduct a training session on the safe
operation of the unit for primary operator(s). You must also conduct a “walk-around” inspection of all safety
instructional decals on the machine itself. Decals are illustrated in Part 2: Parts Reference.
••
••
•Complete and return the Warranty Registration Card. Receipt of this form is required to activate the
warranty. Appendix A provides details of the warranty.
Operator responsibilities
••
••
•Operator is responsible for his safety.
••
••
•Operator is also responsible for the safety of others near the machine.
••
••
•Review Section 2, “Dealer Preparation,” to verify that the machine has been prepared for use.
••
••
•Thoroughly review sections 1 and 3, which explain normal operation of the machine, and section 4, which
explains maintenance requirements.
••
••
•Note the important safety information in the Forward and Section 1, “Safety”
••
••
•Keep copies of all manuals in a readily accessible location for future reference

iv CMF-425 TABLE OF CONTENTS
TABLE OF CONTENTS
Part I: Operating instructions .......................................... 1
Section 1: Safety ....................................................................... 2
1.1 Safety-alert symbols ........................................................................................ 2
1.2 Operator - personal equipment ........................................................................ 4
1.3 Machine safety labels ...................................................................................... 5
1.4 Shielding ........................................................................................................... 7
1.5 Safety review section ...................................................................................... 8
1.6 Towing/road transport.................................................................................... 10
Section 2: Dealer Preparation ................................................ 11
2.1 Pre-delivery inspection .................................................................................. 11
Section 3: Operation ................................................................ 12
3.1 Pre-starting inspection instructions ................................................................ 12
3.2 Setup and Adjustments ..............................................................................13
3.2.1 Hitch Adjustments ............................................................................... 13
3.2.2 Jack ..................................................................................................... 13
3.2.3 P.T.O. Shield........................................................................................ 14
3.2.4 Hydraulic Cylinder and Valve.............................................................. 14
3.2.5 Tires and Rims..................................................................................... 15
3.2.6 Knives ................................................................................................. 15
3.2.7 Vertical knives ..................................................................................... 15
3.2.8 Free motion automatic clutch .............................................................. 16
3.2.9 Scale Indicator..................................................................................... 16
3.2.10 Two-Speed Gearbox (Option) ........................................................... 16
3.2.11 Extension Conveyor Spouts (Option)................................................. 16
3.3 Hitching the CMF-425 ................................................................................... 17
3.4 Unhitching the CMF-425 ............................................................................... 18
3.5 Operation precautions and instructions.......................................................... 19
3.6 Starting the machine ...................................................................................... 19
3.7 Loading and processing ................................................................................. 19
3.8 Unloading....................................................................................................... 20
3.9 Storing the CMF-425 mixer/feeder ............................................................... 20
3.10 Removing the CMF-425 from storage .......................................................... 21
3.11 Normal shut-down procedure ........................................................................ 21
3.12 Light Kit......................................................................................................... 21
Section 4: Lubrication ............................................................. 22
4.1 Lubrication ..................................................................................................... 22
4.2 General appearance ....................................................................................... 27

v
CMF-425 TABLE OF CONTENTS
TABLE OF CONTENTS
Part II: Parts Refernce ................................................... 35
TUB ASSEMBLY ................................................................................................. 36
MAINFRAME ASSEMBLY ................................................................................. 38
CMF TAIL LIGHTS WIRING SCHEMATIC ...................................................... 41
DRIVELINE OPTION - STANDARD - 1-3/8 CV ............................................. 42
DRIVELINE OPTION - STANDARD - 1-3/4 CV ............................................. 44
DRIVELINE OPTION - 2 SPEED - 1-3/8 CV.................................................... 46
AUGER ASSEMBLY ............................................................................................ 48
LEFT HAND DISCHARGE CONVEYOR ASSEMBLY
(FOR S.N. UP TO 425HJ0046) ............................................................................ 50
LEFT HAND DISCHARGE CONVEYOR ASSEMBLY
(FOR S.N. 425100047 AND UP) .......................................................................... 52
COMPLETE LEFT HAND DISCHARGE CONVEYOR ASSEMBLY
(FOR S.N. UP TO 425HJ0046) ............................................................................ 54
COMPLETE LEFT HAND DISCHARGE CONVEYOR ASSEMBLY
(FOR S.N. 425100047 AND UP) .......................................................................... 56
RIGHT HAND DISCHARGE CONVEYOR ASSEMBLY
(FOR S.N. UP TO 425HJ0046) ............................................................................ 58
RIGHT HAND DISCHARGE CONVEYOR ASSEMBLY
(FOR S.N. 425100047 AND UP) .......................................................................... 60
Section 5: Troubleshooting ..................................................... 28
Section 6: Options ................................................................... 29
6.1 Rear bay door ................................................................................................ 29
6.2 Magnetic extension spouts ............................................................................ 29
6.3 Non-magnetic extension spout ...................................................................... 29
6.4 Two-Speed Gearbox...................................................................................... 30
Section 7: Maintenance ........................................................... 32
7.1 Welding Procedure ........................................................................................ 32
Appendix A: Warranty ............................................................. 33
Appendix B: CMF-425 Specifications ..................................... 34

vi CMF-425 TABLE OF CONTENTS
TABLE OF CONTENTS
COMPLETE RIGHT HAND DISCHARGE CONVEYOR ASSEMBLY
(FOR S.N. UP TO 425HJ0046) ............................................................................ 62
COMPLETE RIGHT HAND DISCHARGE CONVEYOR ASSEMBLY
(FOR S.N. 425100047 AND UP) .......................................................................... 64
DUAL DISCHARGE CONVEYOR ASSEMBLY (OPTION)
(FOR S.N. UP TO 425HJ0046) ............................................................................ 66
DUAL DISCHARGE CONVEYOR ASSEMBLY (OPTION)
(FOR S.N. 425100047 AND UP) .......................................................................... 68
MAIN CONVEYOR ASSEMBLY-4704578 (SUB-ASSEMBLY 1)
(FOR S.N. UP TO 425HJ0046) ............................................................................ 70
MAIN CONVEYOR ASSEMBLY-4704578 (SUB-ASSEMBLY 2)
(FOR S.N. UP TO 425HJ0046) ............................................................................ 71
MAIN CONVEYOR ASSEMBLY-4704578 PARTS LIST
(FOR S.N. UP TO 425HJ0046) ............................................................................ 73
LEFT HAND MAIN CONVEYOR ASSEMBLY-4704972 (SUB-ASSEMBLY 1)
(FOR S.N. 425100047 AND UP) .......................................................................... 74
LEFT HAND MAIN CONVEYOR ASSEMBLY-4704972 (SUB-ASSEMBLY 2)
(FOR S.N. 425100047 AND UP) .......................................................................... 75
LEFT HAND MAIN CONVEYOR ASSEMBLY-4704972 (DETAIL A)
(FOR S.N. 425100047 AND UP) .......................................................................... 76
LEFT HAND MAIN CONVEYOR ASSEMBLY-4704972 (PARTS LIST)
(FOR S.N. 425100047 AND UP) .......................................................................... 77
MAIN CONVEYOR ASSEMBLY-4704586 (SUB-ASSEMBLY 1)
(FOR S.N. UP TO 425HJ0046) ............................................................................ 78
MAIN CONVEYOR ASSEMBLY-4704586 (SUB-ASSEMBLY 2)
(FOR S.N. UP TO 425HJ0046) ............................................................................ 79
MAIN CONVEYOR ASSEMBLY-4704586 PARTS LIST
(FOR S.N. UP TO 425HJ0046) ............................................................................ 81

vii
CMF-425 TABLE OF CONTENTS
TABLE OF CONTENTS
RIGHT HAND MAIN CONVEYOR ASSEMBLY-4704973 (SUB-ASSEMBLY 1)
(FOR S.N. 425100047 AND UP) .......................................................................... 82
RIGHT HAND MAIN CONVEYOR ASSEMBLY-4704973 (SUB-ASSEMBLY 2)
(FOR S.N. 425100047 AND UP) .......................................................................... 83
RIGHT HAND MAIN CONVEYOR ASSEMBLY-4704973 (DETAIL A)
(FOR S.N. 425100047 AND UP) .......................................................................... 84
RIGHT HAND MAIN CONVEYOR ASSEMBLY-4704973 (PARTS LIST)
(FOR S.N. 425100047 AND UP) .......................................................................... 85
MAGNETIC CONVEYOR CHUTE ASSEMBLY.............................................. 86
NON-MAGNETIC CONVEYOR CHUTE ASSEMBLY ................................... 87
MAGNETIC CONVEYOR END GATE ASSEMBLY........................................ 88
NON-MAGNETIC CONVEYOR END GATE ASSEMBLY ............................. 89
SINGLE DISCHARGE CONVEYOR HYDRAULICS ..................................... 90
SINGLE DISCHARGE CONVEYOR HYDRAULICS DETAIL A .................. 91
SINGLE DISCHARGE CONVEYOR HYDRAULICS DETAIL B .................. 92
SINGLE DISCHARGE CONVEYOR HYDRAULICS DETAIL C .................. 93
SINGLE DISCHARGE CONVEYOR HYDRAULICS PARTS LIST............... 95
BASE HYDRAULIC SCHEMATIC.................................................................... 97
BASE HYDRAULICS - DETAIL A .................................................................... 98
BASE HYDRAULICS - DETAILS B & C ......................................................... 99
BASE HYDRAULICS - DETAILS D & E ....................................................... 100
BASE HYDRAULICS PARTS LIST................................................................. 101
ORBIT MOTORS 3900025-3900032 .................................................................. 102
HYDRAULIC CYLINDER ASSEMBLY.......................................................... 104
3100212 2-SPEED GEAR BOX.......................................................................... 106
3100213 SINGLE PLANETARY GEARBOX.................................................... 108
3100214 DOUBLE PLANETARY GEARBOX ................................................. 109
HUB ASSEMBLY ............................................................................................... 110
2-SPEED DRIVELINE - 3600560 ...................................................................... 112
2-SPEED DRIVELINE - 3600597 ...................................................................... 113
2-SPEED DRIVELINE - 3600494 ...................................................................... 114
STANDARD DRIVELINE - 3600526................................................................ 116
STANDARD DRIVELINE - 3600530................................................................ 117
STANDARD DRIVELINE - 3600596................................................................ 118
STANDARD DRIVELINE - 3600494................................................................ 119
DECALS.............................................................................................................. 120
DECAL LOCATIONS ........................................................................................ 122
CMF-425 Documentation Comment Form ............................. 125

viii CMF-425 TABLE OF CONTENTS
TABLE OF CONTENTS
A Tradition of Innovation Since 1966

1CMF-425 OPERATING INSTRUCTIONS 1
CMF-425CMF-425
CMF-425CMF-425
CMF-425
VERVER
VERVER
VERTICALTICAL
TICALTICAL
TICAL
MIXERMIXER
MIXERMIXER
MIXER
SS
SS
S.N.N
.N.N
.N..
..
.425GJ0012425GJ0012
425GJ0012425GJ0012
425GJ0012 AND UPAND UP
AND UPAND UP
AND UP
PART 1: Operating
Instructions
TM

2CMF-425 OPERATING INSTRUCTIONS
Section 1: Safety
The safety of the operator is of great importance to DuraTech Industries. We have provided decals, shield and other
safety features to aid you in using your machine safely. In addition, we ask you to be a careful operator who will
properly use and service your Haybuster equipment.
WARNING: FAILURE TO COMPLY WITH SAFETY INSTRUCTIONS THAT FOLLOW
WITHIN THIS MANUAL COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH.
BEFORE ATTEMPTING TO OPERATE THIS MACHINE, CAREFULLY READ ALL
INSTRUCTIONS CONTAINED WITHIN THIS MANUAL. ALSO READ THE INSTRUCTION
MANUAL PROVIDED WITH YOUR TRACTOR.
THIS MACHINE IS NOT TO BE USED FOR ANY OTHER PURPOSE OTHER THAN THOSE
EXPLAINED IN THE OPERATOR’S MANUAL, ADVERTISING LITERATURE OR OTHER
DURATECH INDUSTRIES WRITTEN MATERIAL PERTAINING TO THE CMF-425.
1.1 Safety-alert symbols
Decals are illustrated in Part 2: Parts Reference.
The safety decals located on your machine contain important and useful information that will help you operate your
equipment safely.
To assure that all decals remain in place and in good condition, follow the instructions below:
••
••
•Keep decals clean. Use soap and water - not mineral spirits, adhesive cleaners and other similar cleaners
that will damage the decal.
••
••
•Replace all damaged or missing decals. When attaching decals, surface temperature of the machine must
be at least 40° F (5° C). The surface must be also be clean and dry.
••
••
•When replacing a machine component to which a decal is attached, be sure to also replace the decal.

3
CMF-425 OPERATING INSTRUCTIONS
DuraTech Industries uses industry accepted ASAE standards in labeling its products for safety and operational
characteristics.
DANGER: Indicates an imminently
hazardous situation that, if not avoided, will
result in death or serious injury. This signal
word is to be limited to the most extreme
situations, typically for machine components
that, for functional purposes, cannot be
guarded.
WARNING: Indicates a potentially
hazardous situation that, if not avoided, could
result in death or serious injury, and includes
hazards that are exposed when guards are
removed. It may also be used to alert against
unsafe practices.
CAUTION: Indicates a potentially hazardous
situation that, if not avoided, may result in
minor or moderate injury. It may also be used
to alert against unsafe practices.
SafSaf
SafSaf
Safety-Alerety-Aler
ety-Alerety-Aler
ety-Alert Symbolt Symbol
t Symbolt Symbol
t Symbol
Read and recognize safety information. Be alert to
the potential for personal injury when you see this
safety-alert symbol.
DANGER
INFORMATION
CAUTION
WARNING
This manual uses the symbols to the right to denote
important safety instructions and information.
The DANGER, WARNING and CAUTION symbols are
used to denote conditions as stated in the text above.
Furthermore, the text dealing with these situations is
surrounded by a box with a white background, will begin
with DANGER, WARNING, or CAUTION.
The INFORMATION symbol is used to denote important
information or notes in regards to maintenance and use of
the machine. The text for this information is surrounded
by a box with a light grey background, and will begin with
either Important or Note.

4CMF-425 OPERATING INSTRUCTIONS
1.2 Operator - personal equipment
THE OPERATOR
Physical Condition
You must be in good physical condition and mental health and not under the influence of any substance (drugs, alcohol)
which might impair vision, dexterity or judgment.
Do not operate a CMF-425 VERTICAL MIXER when you are fatigued. Be alert - If you get tired while operating
your CMF-425 VERTICAL MIXER, take a break. Fatigue may result in loss of control. Working with any farm
equipment can be strenuous. If you have any condition that might be aggravated by strenuous work, check with your
doctor before operating
Proper Clothing
Clothing must be sturdy and snug-fitting, but allow complete freedom of movement.
Avoid loosefitting jackets, scarfs, neckties, jewelry, flared or cuffed pants, unconfined
long hair or anything that could become entangled with the machine.
Protect your hands with gloves when handling flail and sections. Heavyduty, nonslip
gloves improve your grip and protect your hands.
Good footing is most important. Wear sturdy boots with nonslip soles. Steel-toed safety
boots are recommended.
To reduce the risk of injury to your eyes never operate a CMF-425 VERTICAL
MIXER unless wearing goggles or properly fitted safety glasses with adequate top and
side protection.
Tractor noise may damage your hearing.Always wear sound barriers (ear plugs or ear
mufflers) to protect your hearing. Continual and regular users should have their hearing
checked regularly.

5
CMF-425 OPERATING INSTRUCTIONS
6500220
1.3 Machine safety labels
The safety decals located on your machine contain important information that will help you operate your equipment.
Become familiar with the decals and their locations.
DANGER: ROTATING DRIVELINE, CONTACT CAN
CAUSE DEATH, KEEP AWAY!
DO NOT OPERATE WITHOUT
• ALL DRIVELINE GUARDS, TRACTOR AND
EQUIPMENT SHIELDS IN PLACE
• DRIVELINES SECURELY ATTACHED AT BOTH
ENDS
• DRIVELINE GUARDS THAT TURN FREELY ON
DRIVELINE
DANGER
• ROTATING PARTS CAN ENTANGLE OR STRIKE
PEOPLE, RESULTING IN DEATH.
• NEVER ENTERA MIXER/FEEDER WHILE IN
OPERRATION.
• OPERATE THE MIXER/FEEDER FROM THE
OPERATOR’S SEAT ONLY.
WARNING: HIGH-PRESSURE FLUID HAZARD
To prevent serious injury or death:
• Relieve pressure on system before repairing or
adjusting or disconnecting.
• Wear proper hand and eye protection when
searching for leaks. Use wood or cardboard
instead of hands.
• Keep all components in good repair.
6500085
6500383

6CMF-425 OPERATING INSTRUCTIONS
6500208
6500339
WARNING: PINCH POINT STAY BACK
WARNING: FOR YOUR PROTECTIONAND SAFETY OF
OTHERS, FOLLOW THESE SAFETY RULES.
1. Read and understand operators manual before
operating machine.
2. Place all controls in neutral, stop engine,
remove ignition key, lock out power source, and
wait for all motion to stop before servicing,
adjusting, repairing, or unplugging.
3. Read and understand all decals on machine for
your safety.
4. Keep all shields in place while machine is in
operation.
5. Keep hands, feet, hair, and clothing away from
moving parts.
6. Keep others away from machine while in
operation.
7. Install safety locks before transporting, or
working beneath components.
8. Do not allow riders at any time.
9. Do not leave machine unattended with engine
running.
10. Keep all hydraulic lines, couplings, and fittings
free of leaks during operation.
11. Keep away from overhead electrical lines.
Electrocution can occur without direct contact.
12. Review safety instructions periodically.

7
CMF-425 OPERATING INSTRUCTIONS
6500322
1.4 Shielding
Shields are installed for your protection. Keep them in place, and replace damaged shields.
figure 1.1
PTO driveline sheild
sheild
figure 1.2
Orbit motor auger drive
sheild
sheild
CAUTION:
1. ADJUST TRACTOR DRAWBAR SO THAT THE
DISTANCE FROM THE END OFTHE P.T.O. SHAFT
ON THE TRACTOR TO THE CENTER OF THE
DRAWBAR HITCH PIN IS 16".
2. ADJUST THE HITCH CLEVIS SO THE MACHINE IS
PARALLEL WITH THE GROUND WHEN HITCHED
TO TRACTOR.
3. HITCH MACHINE TO TRACTOR WITH A 1" HITCH
PIN AND SECURE TO PREVENT LOSS.
4. ADJUST PTO BEARING BRACKET SO THE SHAFT
ON THE MACHINE IS LEVEL WITH THE PTO SHAFT
ON THE TRACTOR.
• Replacement decals can be purchased from your Haybuster dealer.

8CMF-425 OPERATING INSTRUCTIONS
1.5 Safety review section
BEFORE OPERATING
••
••
•Read and follow all instructions contained in:
1. This CMF-425 operator’s manual
2. Tractor operator’s manual
3. Decals on the CMF-425
Note: Additional copies of the above mentioned materials can be obtained from your dealer.
••
••
•Allow only responsible, properly instructed individuals to operate your machine. Provide proper training
and carefully supervise inexperienced operators.
••
••
•Use a tractor which meets the tractor requirement contained within this manual. Additional weights may
be necessary.
••
••
•Make sure all bystanders and other workers are clear before starting the tractor and CMF-425.
••
••
•Make no modifications to the machine unless specifically recommended or requested by DuraTech
Industries.
••
••
•Check periodically for breaks or unusual wear and make any necessary repairs.
••
••
•Securely attach to towing unit. Use high strength, appropriately sized hitch pin with a mechanical retainer.
••
••
•If required install P.T.O. safety chain, check local regulations regarding safety chain requirements.
••
••
•Be sure that there are no tools lying on or in the CMF-425.
••
••
•Because it is possible that your CMF-425 may be used in dry areas or the presence of combustibles,
special precautions should be taken to prevent fires and fire fighting equipment should be readily available.
••
••
•Do not allow anyone to stand between the tongue or hitch and the towing vehicle when backing up to the
CMF-425.
DURING OPERATION
••
••
•Be sure the tractor operator is the only person riding on the tractor.
•Never allow riders on the machine at any time.
•Keep all bystanders, pets and livestock clear of work area.
•Keep hands and clothing clear of moving parts.
••
••
•Never enter the CMF-425 while in operation. Rotating parts can entangle or strike people, resulting in
personal injury or death.
•Operate the CMF-425 from the operator’s seat only.