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DURKOPP ADLER H-TYPE Series Operating manual

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H-TYPE
Additional Instructions
Replacing the winder
All rights reserved.
Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents,
including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG 2017
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE
Table of Contents
Additional Instructions H-TYPE - 00.0 - 09/2017 1
1 General information ...................................................................3
2 Disassembling the old tensioning plate...................................5
3 Assembling the new tensioning plate ......................................8
Table of Contents
2Additional Instructions H-TYPE - 00.0 - 09/2017
General information
Additional Instructions H-TYPE - 00.0 - 09/2017 3
1 General information
The H-TYPE machines come with a new winder that is part of the tension-
ing plate. This makes it necessary to change the entire tensioning plate in
order to replace the winder.
Versions of the tensioning plate
The tensioning plate of the H-TYPE machine is available in four versions:
ECO, CLASSIC, ECO Long, CLASSIC Long. You need to select a new
tensioning plate that matches the corresponding machine type:
In addition to the new tensioning plate, you MUST order:
• Carrier for the control (H667 170844)
• Connection cable (ECO, CLASSIC - 9870 967009)
(ECO Long, CLASSIC Long - 9870 967010)
Fig. 1: Carrier for the control
Machine type Part number OLD Part number NEW
ECO H667 110244 H667 110524
CLASSIC H667 110254 H667 110534
ECO Long H667 110424 H667 110544
CLASSIC Long H667 110434 H667 110554
General information
4Additional Instructions H-TYPE - 00.0 - 09/2017
Fig. 2: Tensioning plate kit
Fig. 3: Control motor
Cables of the control:
(1) - Pneumatic hoses
(2) - Cable motor current
(3) - Cable microswitch
(4) - Cable electronic handwheel
(5) - Cable push button panel
No. Description
⑥Cable supply (labeled white, brown - red)
⑦Cable microswitch (white, brown)
⑧Cable motor current (green, white, brown)
①
②
③
④
⑤
⑧
⑦
⑥
Disassembling the old tensioning plate
Additional Instructions H-TYPE - 00.0 - 09/2017 5
2 Disassembling the old tensioning plate
Fig. 4: Disassembling the old tensioning plate
To disassemble the old tensioning plate:
1. Switch off the machine.
2. Loosen 5 screws on the left arm cover (1).
3. Remove the left arm cover (1).
4. Loosen 5 screws on the right arm cover (2).
5. Remove the right arm cover (2) while disconnecting the cable of the
lifter at the plug.
WARNING
The tensioning plate may only be disassembled by
qualified specialists.
Switch off the machine and disconnect the power
plug before disassembling the tensioning plate.
Make sure the power plug cannot be
unintentionally reinserted.
(1) - Left arm cover (2) - Right arm cover
①②
Disassembling the old tensioning plate
6Additional Instructions H-TYPE - 00.0 - 09/2017
Fig. 5: Disassembling the old tensioning plate
6. Loosen 3 screws (3) on the handwheel (6).
7. Remove the handwheel (6).
8. Loosen 4 screws (5) on the belt cover (4).
9. Remove the belt cover (4).
Fig. 6: Disassembling the old tensioning plate
10. Loosen 5 screws (8) on the tensioning plate (7).
11. Pull the tensioning plate (7) sightly forward to remove it.
(3) - Screw
(4) - Belt cover (5) - Screw
(6) - Handwheel
⑥
⑤
③
④
(7) - Tensioning plate (8) - Screw
⑦
⑧⑧
Disassembling the old tensioning plate
Additional Instructions H-TYPE - 00.0 - 09/2017 7
Fig. 7: Disassembling the old tensioning plate
12. Attached to the tensioning plate (7) are 3 cables (9) (10) (11) and
2 pneumatic hoses (12).
13. Carefullyloosenthecablesandthehosesfromtheirinstalledpositions
inside the machine before detaching them from their slots.
14. Remove the old tensioning plate completely.
The tensioning plate has been disassembled.
(7) - Tensioning plate
(9) - Cable motor current
(10) - Cable electronic handwheel
(11) - Cable push button panel
(12) - Pneumatic hoses
⑨
⑩
⑪
⑫
⑦
Assembling the new tensioning plate
8Additional Instructions H-TYPE - 00.0 - 09/2017
3 Assembling the new tensioning plate
Fig. 8: Assembling the new tensioning plate
To assemble the new tensioning plate:
1. Unscrew the holder (1) from the carrier (2) of the control.
2. Insert the holder (1) from below into the hole (3) in the machine arm.
WARNING
The tensioning plate may only be assembled by
qualified specialists.
Switch off the machine and disconnect the power
plug before assembling the tensioning plate.
Make sure the power plug cannot be
unintentionally reinserted.
NOTICE
Property damage may occur!
The cables and hoses may become damaged by kinking, crushing
or chafing.
Lay cables and hoses in such a way that they will NOT be kinked,
pinched or chafed.
(1) - Holder (2) - Carrier
①
②