Eaton PowerXL DG1 Series VFD Manual

Instruction Leaflet IL040016EN
PowerXL DG1 Series VFD
EATON www.eaton.com 1
Effective March 2014
New Information
Instruction Leaflet ɂɧɫɬɪɭɤɰɢɹ ɩɨ ɦɨɧɬɚɠɭ Asennusohje Instrukcja montaĪu
Montageanweisung Montagehandleiding Návod k montáži Navodila za montažo
Notice d’installation Montagevejledning Paigaldusjuhend Návod na montáž
Instrucciones de montaje ȅįȘȖȓİȢ İȖțĮIJȐıIJĮıȘȢ Szerelési utasítás Ɇɨɧɬɚɠɧɢ ɢɧɫɬɪɭɤɰɢɢ
Istruzioni per il montaggio Instruções de montagem MontƗžas instrukcija InstrucĠiuni de montaj
ᆹ㻵䈤᰾ Monteringsanvisning Montavimo instrukcija
Electric Current! Danger to Life!
Only skilled or instructed persons may carry out the following operations.
Lebensgefahr durch elektrischen Strom!
Nur Elektrofachkräfte und elektrotechnisch unterwiesene Personen
dürfen die im Folgenden beschriebenen Arbeiten ausführen.
Tension électrique dangereuse !
Seules les personnes qualifiées et averties doivent exécuter les
travaux ci-après.
¡Corriente eléctrica! ¡Peligro de muerte!
El trabajo a continuación descrito debe ser realizado por personas
cualificadas y advertidas.
Tensione elettrica: Pericolo di morte!
Solo persone abilitate e qualificate possono eseguire le operazioni di
seguito riportate.
䀖⭥ড䲙ʽ
ݱ䇨уъӪઈ઼䗷уъ䇝㓳ⲴӪઈ䘋㹼 лࡇᐕ֌DŽ
ɗɥɟɤɬɪɢɱɟɫɤɢɣ ɬɨɤ! Ɉɩɚɫɧɨ ɞɥɹ ɠɢɡɧɢ!
Ɍɨɥɶɤɨ ɫɩɟɰɢɚɥɢɫɬɵ ɢɥɢ ɩɪɨɢɧɫɬɪɭɤɬɢɪɨɜɚɧɧɵɟ ɥɢɰɚ ɦɨɝɭɬ
ɜɵɩɨɥɧɹɬɶ ɫɥɟɞɭɸɳɢɟ ɨɩɟɪɚɰɢɢ.
Levensgevaar door elektrische stroom!
Uitsluitelijk deskundigen in elektriciteit en elektrotechnisch
geinstrueerde personen is het toegestaan, de navolgend
beschrevene werkzaamheden uit te voeren.
Livsfare på grund af elektrisk strøm!
Kun uddannede el-installatører og personer der e instruerede i
elektrotekniske arbejdsopgaver, må udføre de nedenfor anførte
arbejder.
ȆȡȠıȠȤȒ, țȓȞįȣȞȠȢ ȘȜİțIJȡȠʌȜȘȟȓĮȢ!
ȅȚ İȡȖĮıȓİȢ ʌȠȣ ĮȞĮijȑȡȠȞIJĮȚ ıIJȘ ıȣȞȑȤİȚĮ șĮ ʌȡȑʌİȚ ȞĮ İțIJİȜȠȪȞIJĮȚ
ȝȩȞȠ Įʌȩ ȘȜİțIJȡȠȜȩȖȠȣȢ țĮȚ ȘȜİțIJȡȠIJİȤȞȓIJİȢ.
Perigo de vida devido a corrente eléctrica!
Apenas electricistas e pessoas com formação electrotécnica podem
executar os trabalhos que a seguir se descrevem.
Livsfara genom elektrisk ström!
Endast utbildade elektriker och personer som undervisats i
elektroteknik får utföra de arbeten som beskrivs nedan.
Hengenvaarallinen jännite!
Vain pätevät sähköasentajat ja opastusta saaneet henkilöt saavat
suorittaa seuraavat työt.
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Instruction Leaflet IL040016EN
Effective March 2014
2EATON www.eaton.com
PowerXL DG1 Series VFD
Nebezpeþí úrazu elektrickým proudem!
Níže uvedené práce smČjí provádČt pouze osoby s elektrotechnickým
vzdČláním.
Eluohtlik! Elektrilöögioht!
Järgnevalt kirjeldatud töid tohib teostada ainult elektriala spetsialist vĘi
elektrotehnilise instrueerimise läbinud personal.
Életveszély az elektromos áram révén!
Csak elektromos szakemberek és elektrotechnikában képzett személyek
végezhetik el a következĘkben leírt munkákat.
ElektriskƗstrƗva apdraud dzƯvƯbu!
TƗlƗk aprakstƯtos darbus drƯkst veikt tikaielektrospeciƗlisti un darbam ar
elektrotehniskƗm ekƗrtƗm instruƝtƗs personas!
Pavojus gyvybei dơl elektros srovơs!
Tik elektrikai ir elektrotechnikos specialistai gali atlikti žemiau aprašytus
darbus.
PoraĪenie prądem elektrycznym stanowi zagroĪenie
dla Īycia!
Opisane poniĪej prace mogąprzeprowadzaütylko wykwalifikowani elektrycy
oraz osoby odpowiednio poinstruowane w zakresie elektrotechniki.
Življenjska nevarnost zaradi elektriþnega toka!
Spodaj opisana dela smejo izvajati samo elektrostrokovnjaki in elektrotehniþno
pouþene osebe.
Nebezpeþenstvo ohrozenia života elektrickým prúdom!
Práce, ktoré sú nižšie opísané, smú vykonávat’ iba elektroodborníci a osoby s
elektrotechnickým vzdelaním.
Ɉɩɚɫɧɨɫɬ ɡɚ ɠɢɜɨɬɚ ɨɬ ɟɥɟɤɬɪɢɱɟɫɤɢ ɬɨɤ!
Ɉɩɟɪɚɰɢɢɬɟ, ɨɩɢɫɚɧɢ ɜɫɥɟɞɜɚɳɢɬɟ ɪɚɡɞɟɥɢ, ɦɨɝɚɬ ɞɚ ɫɟ ɢɡɜɴɪɲɜɚɬ ɫɚɦɨ
ɨɬ ɫɩɟɰɢɚɥɢɫɬɢ-ɟɥɟɤɬɪɨɬɟɯɧɢɰɢ ɢɢɧɫɬɪɭɤɬɢɪɚɧ ɟɥɟɤɬɪɨɬɟɯɧɢɱɟɫɤɢ
ɩɟɪɫɨɧɚɥ.
AtenĠie! Pericol electric!
Toate lucrările descrise trebuie efectuate numai de personal de specialitate
calificat úi de persoane cu cunoútiinĠe profunde în electrotehnică.
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MN040004EN
MN040002EN
CD040002EN
IL040016EN

Instruction Leaflet IL040016EN
Effective March 2014
PowerXL DG1 Series VFD
EATON www.eaton.com 3
Internal Brake Chopper
N= No brake chopper
B= Brake chopper
Series Power Part Options
DG1 –344D8 F B –C21 C
Input/Output Voltage Rating
2= 230V (208–240V, –15%, +10%)
4= 400V (380–500V, –15%, +10%)
5= 575V (525–600V, –15%, +10%)
Basic Naming
D= Drive
Output Current Rating (CT)
208–240V 380–500V 525–600V
3D7 = 3.7A, 0.55 kW, 0.75 hp
4D8 = 4.8A, 0.75 kW, 1 hp
6D6 = 6.6A, 1.1 kW, 1.5 hp
7D8 = 7.8A, 1.5 kW, 2 hp
011 = 11A, 2.2 kW, 3 hp
012 = 12.5A, 3 kW, 5 hp (VT)
017 = 17.5A, 3.7 kW, 5 hp
025 = 25A, 5.5 kW, 7.5 hp
031 = 31A, 7.5 kW, 10 hp
048 = 48A, 11 kW, 15 hp
061 = 61A, 15 kW, 20 hp
075 = 75A, 18.5 kW, 25 hp
088 = 88A, 22 kW, 30 hp
114 = 114A, 30 kW, 40 hp
143 = 143A, 37 kW, 50 hp
170 = 170A, 45 kW, 60 hp
211 = 211A, 55 kW, 75 hp
261 = 261A, 75 kW, 100 hp
2D2 = 2.2A, 0.75 kW, 1 hp
3D3 = 3.3A, 1.1 kW, 1.5 hp
4D3 = 4.3A, 1.5 kW, 2 hp
5D6 = 5.6A, 2.2 kW, 3 hp
7D6 = 7.6A, 3 kW, 5 hp
9D0 = 9A, 4 kW, 7.5 hp (VT)
012 = 12A, 5.5 kW, 7.5 hp
016 = 16A, 7.5 kW, 10 hp
023 = 23A, 11 kW, 15 hp
031 = 31A, 15 kW, 20 hp
038 = 38A, 18 kW, 25 hp
046 = 46A, 22 kW, 30 hp
061 = 61A, 30 kW, 40 hp
072 = 72A, 37 kW, 50 hp
087 = 87A, 45 kW, 60 hp
105 = 105A, 55 kW, 75 hp
140 = 140A, 75 kW, 100 hp
170 = 170A, 90 kW, 125 hp
205 = 205A, 110 kW, 150 hp
261 = 261A, 132 kW, 200 hp
3D3 = 3.3A, 1.5 kW, 2 hp
4D5 = 4.5A, 2.2 kW, 3 hp
7D5 = 7.5A, 3.7 kW, 5 hp
010 = 10A, 5.5 kW, 7.5 hp
013 = 13.5A, 7.5 kW, 10 hp
018 = 18A, 11 kW, 15 hp
022 = 22A, 15 kW, 20 hp
027 = 27A, 18 kW, 25 hp
034 = 34A, 22 kW, 30 hp
041 = 41A, 30 kW, 40 hp
052 = 52A, 37 kW, 50 hp
062 = 62A, 45 kW, 60 hp
080 = 80A, 55 kW, 75 hp
100 = 100A, 75 kW, 100 hp
125 = 125A, 90 kW, 125 hp
144 = 144A, 110 kW, 150 hp
208 = 208A, 160 kW, 200 hp
Series
G1 = General purpose
Phase Reference
3= 3~INPUT/3~OUTPUT
Internal EMC Filter
F= Internal EMC filter
Coating of Boards
C= Coated
Enclosure (IP Rating)
21 = IP21/Type 1
54 = IP54/Type 12
Display Option
C= LCD (graphical)

Instruction Leaflet IL040016EN
Effective March 2014
4EATON www.eaton.com
PowerXL DG1 Series VFD
Dimensions and Weights—Dimensões e pesos—Encombrements et poids—Abmessungen und Gewichte—
Dimensioni e pesi—Afmetingen en gewichten—Dimensioner og vægt—ǻȚĮıIJȐıİȚȢ țĮȚ ȕȐȡȘ—
Dimensiones y pesos—Mått och vikter—Mitat ja painot—RozmČry a hmotnosti—Mõõdud ja kaalud—
Méretek és tömeg—IzmƝri un svars—Matmenys ir masơ—Wymiary i ciĊĪary—Mere in teže—
Rozmery a hmotnosti—Ɋɚɡɦɟɪɢ ɢɬɟɝɥɨ—Dimensiuni úi greutăĠi—Ɋɚɡɦɟɪɵ ɢɜɟɫ—
ቪረ઼䟽䟿
Note
1FR6 and 575 Vac available in 2015.
Frame
Size Voltage hp (CT/IH)kW
Amperes
(CT/IH)
Approximate Dimensions in Inches (mm) Weight
Lb (kg)D H1 H2 H3 W1W2W3W4Ø
FR1 230 Vac 0.75–3 0.55–2.2 3.5–11 7.89
(200.4)
12.87
(326.9)
12.28
(311.9)
11.50
(292.1)
6.02
(153.0)
4.80
(121.9)
3.94
(100.1)
3.94
(100.1)
0.28
(7.0)
14.33
(6.5)
480 Vac 1–5 0.75–3.7 2.3–7.6
575 Vac 12–5 1.5–3.7 3.3–7.5
FR2 230 Vac 5–7.5 3–5.5 12.5–25 9.63
(244.7)
16.50
(419.1)
15.98
(405.9)
14.96
(380.0)
6.61
(167.8)
5.28
(134.1)
3.54
(90.0)
3.54
(90.0)
0.28
(7.0)
23.37
(10.6)
480 Vac 7.5–15 5.5–11 12–23
575 Vac 17.5–15 5.5–11 10–18
FR3 230 Vac 10–15 7.5–11 31–48 10.44
(265.1)
21.97
(558.0)
21.46
(545.0)
20.43
(518.9)
8.06
(204.6)
7.24
(183.9)
4.92
(125.0)
4.92
(125.0)
0.35
(9.0)
49.82
(22.6)
480 Vac 20–30 15–22 31–46
575 Vac 120–30 15–22 22–34
FR4 230 Vac 20–30 15–22 61–88 11.57
(294.0)
24.80
(629.9)
34.31
(617.5)
23.27
(591.1)
9.36
(237.7)
9.13
(231.9)
8.07
(205.0)
8.07
(205.0)
0.35
(9.0)
77.60
(35.2)
480 Vac 40–60 30–45 61–87
575 Vac 140–60 30–45 41–62
FR5 230 Vac 40–60 30–45 114–170 13.41
(340.7)
34.98
(888.5)
29.65
(753.1)
27.83
(706.9)
11.34
(288.0)
11.10
(281.9)
8.66
(220.0)
8.66
(220.0)
0.35
(9.0)
154.32
(70.0)
480 Vac 75–125 55–90 105–170
575 Vac 175–125 55–90 80–125
FR6 1230 Vac 75–100 55–75 211–261 111111111 1
480 Vac 150–200 110–150 205–261
575 Vac 1150–200 110–160 144–208
W3
H2
W4
W1
W2
H1
D
H3

Instruction Leaflet IL040016EN
Effective March 2014
PowerXL DG1 Series VFD
EATON www.eaton.com 5
Mounting—Montaje—Montage—Montaggio—Montering—ȉȠʌȠșȑIJȘıȘ—Montagem—Asennus—
Montáž—Paigaldamine—Felszerelése—MontƗža—Montavimas—MontaĪ—Montaža—Ɇɨɧɬɚɠ—
Montarea—Ɇɨɧɬɚɠ—
ᆹ㻵
Notes
1Minimum clearances A and B for drives with Type 12 (IP54) enclosure is 0 mm (in).
2kW ratings are at 400V / 50 Hz.
The above guidelines apply unless testing has been completed to validate a design outside of these recommendations.
3FR6 and 575 Vac available in 2015.
Frame
Size Voltage hp (CT/IH)kW
2Amperes
A 1
In (mm)
B 1
In (mm)
C
In (mm)
D
In (mm)
Cooling Air
Required
CFM (m3/h)
FR1 230 Vac 0.75–3 0.55–2.2 3.7–11 0.79
(20)
0.79
(20)
3.94
(100)
1.97
(50)
22
(38)
480 Vac 1–5 0.75–3.7 2.2–7.6
575 Vac 32–5 1.5–3.7 3.3–7.5
FR2 230 Vac 4–7.5 3–5.5 12.5–25 1.18
(30)
1.18
(30)
6.30
(160)
2.36
(60)
55
(94)
480 Vac 7.5–15 5.5–11 12–23
575 Vac 37.5–15 5.5–11 10–18
FR3 230 Vac 10–15 7.5–11 31–48 1.97
(50)
1.97
(50)
7.87
(200)
3.15
(80)
126
(214)
480 Vac 20–30 15–22 31–46
575 Vac 320–30 15–22 22–34
FR4 230 Vac 20–30 15–22 61–88 3.15
(80)
3.15
(80)
11.81
(300)
3.94
(100)
153
(260)
480 Vac 40–60 30–45 61–87
575 Vac 340–60 30–45 41–62
FR5 230 Vac 40–60 30–45 114–170 3.15
(80)
3.15
(80)
11.81
(300)
7.87
(200)
366
(622)
480 Vac 75–125 55–90 105–170
575 Vac 375–125 55–90 80–125
FR6 3230 Vac 75–100 55–75 211–261 33333
480 Vac 150–200 110–150 205–261
575 Vac 3150–200 110–160 144–208
A
C
D
B B
A

Instruction Leaflet IL040016EN
Effective March 2014
6EATON www.eaton.com
PowerXL DG1 Series VFD
FR1 Mounting Instructions
Step 1:
Step 2:
FR2 Mounting Instructions
Step 1:
Step 2:
Screw: Four M5x15
or 3/16 inch
Nut: Four M5
or 3/16 inch
Screw: Four M5x15
or 3/16 inch
Nut: Four M5
or 3/16 inch

Instruction Leaflet IL040016EN
Effective March 2014
PowerXL DG1 Series VFD
EATON www.eaton.com 7
FR3 Mounting Instructions
Step 1:
Step 2:
FR4 Mounting Instructions
Step 1:
Step 2:
Screw: Four M6x15
or 1/4 inch
Nut: Four M6
or 1/4 inch
Screw: Four M8x15
or 3/8 inch
Nut: Four M8
or 3/8 inch

Instruction Leaflet IL040016EN
Effective March 2014
8EATON www.eaton.com
PowerXL DG1 Series VFD
FR5 Mounting Instructions
Step 1:
Step 2:
Step 3:
Step 4:
Screw: Four M8x20
or 3/8 inch
Nut: Four M8
or 3/8 inch

Instruction Leaflet IL040016EN
Effective March 2014
PowerXL DG1 Series VFD
EATON www.eaton.com 9
Warning!
Connect only in voltage-free state!
¡Advertencia!
¡Conectar únicamente en estado sin tensión!
Avertissement !
Raccordez l’appareil uniquement hors tension !
Warnung!
Nur im spannungsfreien Zustand anschließen!
Avvertimento!
Collegare solo in assenza di tensione!
Waarschuwing!
Alleen in spanningsloze toestand aansluiten!
Advarsel!
Må kun tilsluttes i spændingsfri tilstand!
ȆȡȠİȚįȠʌȠȓȘıȘ!
ȈȣȞįȑıIJİ ȝȩȞȠ ȩIJĮȞ įİȞ İʌȚțȡĮIJİȓ IJȐıȘ!
Atenção!
Ligar apenas com a tensão desligada!
Varning!
Får endast anslutas i spänningsfritt tillstånd!
Varoitus!
Kytke vain jännitteettömässä tilassa!
Varování!
PĜipojujte jen pĜi zcela odpojeném napájení!
Hoiatus!
Ühendada ainult pingevabas olekus!
Figyelmeztetés!
Csak feszültségmentes állapotban csatlakoztassa!
BrƯdinƗjums!
PieslƝgt tikai tad, kad nenotiek sprieguma padeve!
Perspơjimas!
Prijungti tik tada, kai išjungta Ƴtampa!
OstrzeĪenie!
Podáączaüzawsze po uprzednim odáączeniu od zasilania elektrycznego!
Opozorilo!
Napravo prikljuþite le, ko ni pod napetostjo!
Varovanie!
NapájatÚlen v stave bez napätia!
ɉɪɟɞɭɩɪɟɠɞɟɧɢɟ!
ɋɜɴɪɡɜɚɣɬɟ ɫɚɦɨ, ɤɨɝɚɬɨ ɭɪɟɞɚ ɧɟ ɟɩɨɞ ɧɚɩɪɟɠɟɧɢɟ!
AtenĠie!
ConectaĠi doar când aparatul nu se aflăsub tensiune!
ɉɪɟɞɭɩɪɟɠɞɟɧɢɟ!
ɉɨɞɤɥɸɱɚɬɶ ɬɨɥɶɤɨ ɜɨɛɟɫɬɨɱɟɧɧɨɦ ɫɨɫɬɨɹɧɢɢ!
䆖 
ᗵ享൘ᯝ⭥⣦ᘱл䘋㹼䘎᧕ʽ
Ground Wiring
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15
25
(FR1–FR4)
No. 2 Phillips
(FR5)
No. 3 Phillips
(FR1–FR3)
PE
(FR4, FR5)
(FR1–FR3)
M4, 10 in-lb (1.1 Nm)
(FR4)
M4, 14 in-lb (1.6 Nm)
(FR5)
M6, 35 in-lb (4.0 Nm)

Instruction Leaflet IL040016EN
Effective March 2014
10 EATON www.eaton.com
PowerXL DG1 Series VFD
Rubber Grommet Installation Instructions
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
D1 (Cable)
D2 (Grommet)
D1 ≤D2 ≤D1 + 2 mm
Self-Locking Cable Ties

Instruction Leaflet IL040016EN
Effective March 2014
PowerXL DG1 Series VFD
EATON www.eaton.com 11
Input Power and Motor Cable Stripping Lengths
Power Connection Tightening Torque 23
Notes
1FR6 and 575V available in 2015.
2Strip the motor and power cables as shown on Page 11.
3Both UL®and IEC tools may be used.
Frame
Size Voltage
Amperes
(CT/IH)
Power Wiring in Inches (mm) Motor Wiring in Inches (mm)
hp (CT/IH) kW A1 B1 C1 D1 A2 B2 C2 D2
FR1 230 Vac 0.75–3 0.55–2.2 3.7–11 0.39
(10)
1.77
(45)
0.39
(10)
1.38
(35)
0.39
(10)
1.77
(45)
0.39
(10)
1.38
(35)
480 Vac 1–5 0.75–3.7 2.2–7.6
575 Vac 12–5 1.5–3.7 3.3–7.5
FR2 230 Vac 4–7.5 3–5.5 12.5–25 0.59
(15)
1.77
(45)
0.59
(15)
1.77
(45)
0.59
(15)
1.57
(40)
0.59
(15)
1.57
(40)
480 Vac 7.5–15 5.5–11 12–23
575 Vac 17.5–15 5.5–11 10–18
FR3 230 Vac 10–15 7.5–11 31–48 0.59
(15)
1.57
(40)
0.59
(15)
1.97
(50)
0.59
(15)
1.57
(40)
0.59
(15)
1.97
(50)
480 Vac 20–30 15–22 31–46
575 Vac 120–30 15–22 22–34
FR4 230 Vac 20–30 15–22 61–88 0.98
(25)
2.56
(65)
0.98
(25)
4.72
(120)
0.98
(25)
2.56
(65)
0.98
(25)
4.72
(120)
480 Vac 40–60 30–45 61–87
575 Vac 140–60 30–45 41–62
FR5 230 Vac 40–60 30–45 114–170 1.10
(28)
6.10
(155)
1.10
(28)
9.45
(240)
1.10
(28)
6.10
(155)
1.10
(28)
9.45
(240)
480 Vac 75–125 55–90 105–170
575 Vac 175–125 55–90 80–125
FR6 1230 Vac 75–100 55–75 211–261 11111111
480 Vac 150–200 110–150 205–261
575 Vac 1150–200 110–160 144–208
Frame
Size
Power Wire
In-Lb (Nm)
Ground Wire
In-Lb (Nm)
Control Wire
In-Lb (Nm)
FR1 230V: 12.1 (1.4)
480V/575V: 5.5 (0.6)
10 (1.1) 4.5 (0.5)
FR2 15.6 (1.8) 10 (1.1) 4.5 (0.5)
FR3 40 (4.5) 10 (1.1) 4.5 (0.5)
FR4 95 (10.7) 14 (1.6) 4.5 (0.5)
FR5 354 (40) 35 (4.0) 4.5 (0.5)
FR6 Available in 2015 — —

Instruction Leaflet IL040016EN
Effective March 2014
12 EATON www.eaton.com
PowerXL DG1 Series VFD
Cable and Fuse Guidelines
North America Cable and Fuse Sizes—208 Vac to 240 Vac Ratings
Notes
1Line and motor cable size is selected according to UL 508C Table 40.3 for copper conductor rated 75°C. Use only with copper wire rated 75°C here.
Size requirements for other different wire types are defined in the National Electrical Code®, ANSI/NFPA®70.
2Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 508C Table 6.4.
3If power cubes or bypass are used, a UL recognized Class T fuse is recommended.
4Available in 2015.
Frame
Size
Amp
Suffix
208V Input
Current
(CT/IH)
208V Input
Current
(VT/IL)
NEC
Motor Amp
Rating
at 230V
NEC
Motor Amp
Rating
at 208V
Current
(CT/IH)
at 50°C
Current
(VT/IL)
at 40°C
Fuse
Rating
(Class T)
NEC®
Wire Size (AWG)
Terminal Connection Size
(AWG)
Line and
Motor Ground
Line and
Motor Ground
FR1 3D7 3.2 4.4 4.2 4.6 3.7 4.8 10 14 14 24–10 18–10
4D8 4.4 6.1 6.0 6.6 4.8 6.6 10 14 14 24–10 18–10
6D6 6.1 7.2 6.8 7.5 6.6 7.8 10 14 14 24–10 18–10
7D8 7.2 10.2 9.6 10.6 7.8 11 15 14 14 24–10 18–10
011 10.2 11.6 — — 11 12.5 15 12 14 24–10 18–10
FR2 012 10.2 16.3 15.2 16.7 12.5 17.5 20 10 12 20–6 12–6
017 16.2 23.2 22 24.2 17.5 25 30 8 10 20–6 12–6
025 23.1 29 28 30.8 25 31 35 8 10 20–6 12–6
FR3 031 28.7 44.2 42 46.2 31 48 60 6 10 6–2 14–4
048 44.4 56 54 59.4 48 61 80 4 8 6–2 14–4
FR4 061 56.4 64.6 68 74.8 61 75 100 3 8 6–1/0 10–1/0
075 69.4 78 80 88 75 88 110 2 6 6–1/0 10–1/0
088 81.4 94.3 104 114 88 114 125 1/0 6 6–1/0 10–1/0
FR5 114 105.5 129 130 143 114 143 175 3/0 6 1/0–350 kcmil 8–250 kcmil
143 132.3 157 154 169 143 170 200 4/0 6 1/0–350 kcmil 8–250 kcmil
170 157.3 189 192 211 170 211 250 300 4 1/0–350 kcmil 8–250 kcmil
FR6 211 195.2 4248 261 211 261 44344
261 241.4 4312 312 261 312 44344

Instruction Leaflet IL040016EN
Effective March 2014
PowerXL DG1 Series VFD
EATON www.eaton.com 13
International Cable and Fuse Sizes—208 Vac to 240 Vac Ratings
Notes
1Line and motor cable size is selected according to IEC 60364–5–52:2009 Table B.52.4 for copper conductor with PVC insulation with a wiring condition of ambient
temperature 30°C in air and an installation method of “B2” (cables in conduit and cable trunking systems). For other wiring conditions, please refer to the standard of
IEC 60364–5–52:2009 for suitable cable sizes.
2Earthing conductor size is determined by the cross–sectional area of phase conductors according to IEC/EN 61800–5–1:2007 Table 5. So if phase conductor size is
changed, earthing conductor size should also be changed accordingly.
3If power cubes or bypass are used, a Class gG/gL fuse is recommended.
4Available in 2015.
Frame
Size
Amp
Suffix
208V Input
Current
(CT/IH)
208V Input
Current
(VT/IL)
Current
(CT/IH)
at 50°C
Current
(VT/IL)
at 40°C
Fuse
Rating
(gG/gL)
Mains and
Motor Cable
Cu (mm2)
Terminal Cable Size
Main Terminal
Cu (mm2)
Earth Terminal
Cu (mm2)
FR1 3D7 3.2 4.4 3.7 4.8 6 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
4D8 4.4 6.1 4.8 6.6 10 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
6D6 6.1 7.2 6.6 7.8 16 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
7D8 7.2 10.2 7.8 11 16 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
011 10.2 11.6 11 12.5 16 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
FR2 012 10.2 16.3 12.5 17.5 20 3*4+4 0.5–16 4–16
017 16.2 23.2 17.5 25 32 3*4+4 0.5–16 4–16
025 23.1 29 25 31 32 3*6+6 0.5–16 4–16
FR3 031 28.7 44.2 31 48 50 3*16+16 16–35 2.5–25
048 44.4 56 48 61 63 3*16+16 16–35 2.5–25
FR4 061 56.4 64.6 61 75 80 3*25+16 16–50 6–50
075 69.4 78 75 88 100 3*35+16 16–50 6–50
088 81.4 94.3 88 114 125 3*50+25 16–50 6–50
FR5 114 105.5 129 114 143 160 3*70+35 50–185 10–120
143 132.3 157 143 170 200 3*95+50 50–185 10–120
170 157.3 189 170 211 250 3*150+95 50–185 10–120
FR6 211 195.2 4211 261 44 4 4
261 241.4 4261 312 44 4 4

Instruction Leaflet IL040016EN
Effective March 2014
14 EATON www.eaton.com
PowerXL DG1 Series VFD
North America Cable and Fuse Sizes—440 Vac to 500 Vac Ratings
Notes
1Line and motor cable size is selected according to UL 508C Table 40.3 for copper conductor rated 75°C. Use only with copper wire rated 75°C here.
Size requirements for other different wire types are defined in the National Electrical Code, ANSI/NFPA 70.
2Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 508C Table 6.4.
3If power cubes or bypass are used, a UL recognized Class T fuse is recommended.
4Available in 2015.
Frame
Size
Amp
Suffix
400V Input
Current
(CT/IH)
400V Input
Current
(VT/IL)
NEC Motor
Amp Rating
at 460V
Current
(CT/IH)
at 50°C
Current
(VT/IL)
at 40°C
Fuse
Rating
(Class T)
NEC
Wire Size (AWG)
Terminal Connection
Size (AWG)
Line and
Motor Ground
Line and
Motor Ground
FR1 2D2 2.0 3.1 3.0 2.1 3.0 10 14 14 30–10 18–10
3D3 3.1 4 3.4 3.0 3.4 10 14 14 30–10 18–10
4D3 4.0 5.2 4.8 3.4 4.8 10 14 14 30–10 18–10
5D6 5.2 7.1 7.6 4.8 7.6 10 14 14 30–10 18–10
7D6 7.1 8.4 — 7.6 9 15 14 14 30–10 18–10
9D0 8.4 11.2 11 9 12 15 14 14 30-10 18–10
FR2 012 11.2 15 14 11 14 20 12 12 20–6 12–6
016 14.9 21.5 21 14 21 30 10 10 20–6 12–6
023 21.4 29 27 21 27 35 8 10 20–6 12–6
FR3 031 28.8 35.2 34 27 34 50 8 10 6–2 14–4
038 35.3 42.6 40 34 40 60 6 10 6–2 14–4
046 42.8 55.7 52 40 52 80 4 8 6–2 14–4
FR4 061 56.7 65.7 65 52 65 100 4 8 6–1/0 10–1/0
072 66.9 79.4 77 65 77 110 3 6 6–1/0 10–1/0
087 80.9 97 96 77 96 125 1 6 6–1/0 10–1/0
FR5 105 97.6 129 124 96 124 175 3/0 6 1/0–350 kcmil 8–250 kcmil
140 130.1 157 156 124 156 200 3/0 6 1/0–350 kcmil 8–250 kcmil
170 158.0 189 180 156 180 250 250 kcmil 4 1/0–350 kcmil 8–250 kcmil
FR6 205 190.6 4240 180 240 350 4344
261 44302 240 302 400 4344

Instruction Leaflet IL040016EN
Effective March 2014
PowerXL DG1 Series VFD
EATON www.eaton.com 15
International Cable and Fuse Sizes—380 Vac to 440 Vac Ratings
Notes
1Line and motor cable size is selected according to IEC 60364–5–52:2009 Table B.52.4 for copper conductor with PVC insulation with a wiring condition of ambient
temperature 30°C in air and an installation method of “B2” (cables in conduit and cable trunking systems). For other wiring conditions, please refer to the standard of
IEC 60364–5–52:2009 for suitable cable sizes.
2Earthing conductor size is determined by the cross–sectional area of phase conductors according to IEC/EN 61800–5–1:2007 Table 5. So if phase conductor size is
changed, earthing conductor size should also be changed accordingly.
3If power cubes or bypass are used, a Class gG/gL fuse is recommended.
4Available in 2015.
Frame
Size
Amp
Suffix
400V Input
Current
(CT/IH)
400V Input
Current
(VT/IL)
Current
(CT/IH)
at 50°C
Current
(VT/IL)
at 40°C
Fuse
Rating
(gG/gL)
Mains and Motor
Cable Cu (mm2)
Terminal Cable Size
Main Terminal
Cu (mm2)
Earth Terminal
Cu (mm2)
FR1 2D2 2.0 3.1 2.2 3.3 6 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
3D3 3.1 4 3.3 4.3 6 3*1.5+1.5 0.75–6
4D3 4.0 5.2 4.3 5.6 10 3*1.5+1.5 0.75–6
5D6 5.2 7.1 5.6 7.6 16 3*1.5+1.5 0.75–6
7D6 7.1 8.4 7.6 9 16 3*1.5+1.5 0.75–6
9D0 8.4 11.2 9 12 16 3*1.5+1.5 0.75–6
FR2 012 11.2 15 12 16 20 3*4+4 0.5–16 4–16
016 14.9 21.5 16 23 25 3*4+4 0.5–16 4–16
023 21.4 29 23 31 32 3*6+6 0.5–16 4–16
FR3 031 28.8 35.2 31 38 40 3*16+16 16–35 2.5–25
038 35.3 42.6 38 46 50 3*16+16 16–35 2.5–25
046 42.8 55.7 46 61 63 3*16+16 16–35 2.5–25
FR4 061 56.7 65.7 61 72 80 3*25+16 16–50 6–50
072 66.9 79.4 72 87 100 3*35+16 16–50 6–50
087 80.9 97 87 105 125 3*50+25 16–50 6–50
FR5 105 97.6 129 105 140 160 3*70+35 50–185 10–120
140 130.1 157 140 170 200 3*95+50 50–185 10–120
170 158.0 189 170 205 250 3*120+70 50–185 10–120
FR6 205 190.6 4205 261 315 3*240+120 44
261 44261 310 350 2*(3*95+50) 44

Instruction Leaflet IL040016EN
Effective March 2014
16 EATON www.eaton.com
PowerXL DG1 Series VFD

Instruction Leaflet IL040016EN
Effective March 2014
PowerXL DG1 Series VFD
EATON www.eaton.com 17
Control Board Layout
Connect DSP Part
to Power Board
Keypad
Connect MCU Part
to Power Board
Battery (Standard)
RJ45 EtherNet/IP, BACnet,
IP Modbus TCP
Optional Card A
Optional Card B
RS-485 Terminating
Resistor
Removable
MOV Screw
Motor Ground
Clamp Location
Grounding
Strap Location
Grounding
Strap Location
Line Ground
Clamp Location
Removable
EMC Screw
Control I/O
Terminals
AI Mode Selection
STO
Fan Power Wire
Line Side Motor
Line Ground
Clamp Location
ON
123
ON
1

Instruction Leaflet IL040016EN
Effective March 2014
18 EATON www.eaton.com
PowerXL DG1 Series VFD
Factory-Set Control Terminal Functions
I/O Connection
Pin Signal Name Signal Default Setting Description
1 +10V Ref. Output Voltage — 10 Vdc Supply Source
2 AI1+ Analog Input 1 0–10V Voltage Speed Reference (Programmable to 4 mA to 20 mA)
3 AI1– Analog Input 1 Ground — Analog Input 1 Common (Ground)
4 AI2+ Analog Input 2 4 mA to 20 mA Current Speed Reference (Programmable to 0–10V)
5 AI2– Analog Input 2 Ground — Analog Input 2 Common (Ground)
6 GND I/O Signal Ground — I/O Ground for Reference and Control
7 DIN5 Digital Input 5 Preset Speed B0 Sets frequency output to Preset Speed 1
8 DIN6 Digital Input 6 Preset Speed B1 Sets frequency output to Preset Speed 2
9 DIN7 Digital Input 7 Emergency Stop (T–) Input forces VFD output to shut off
10 DIN8 Digital Input 8 Force Remote (T+) Input takes VFD from Local to Remote
11 CMB DI5 to DI8 Common Grounded Allows source input
12 GND I/O Signal Ground — I/O Ground for Reference and Control
13 24V +24 Vdc Output — Control voltage output (100 mA max.)
14 DO1 Digital Output 1 Ready Shows the drive is ready to run
15 24Vo +24 Vdc Output — Control voltage output (100 mA max.)
16 GND I/O Signal Ground — I/O Ground for Reference and Control
17 AO1+ Analog Output 1 Output Frequency Shows Output frequency to motor 0–60 Hz (4 mA to 20 mA)
18 AO2+ Analog Output 2 Motor Current Shows Motor current of motor 0–FLA (4 mA to 20 mA)
19 24Vi +24 Vdc Input — External control voltage input
20 DIN1 Digital Input 1 Run Forward Input starts drive in forward direction (start enable)
21 DIN2 Digital Input 2 Run Reverse Input starts drive in reverse direction (start enable)
22 DIN3 Digital Input 3 External Fault Input causes drive to fault
23 DIN4 Digital Input 4 Fault Reset Input resets active faults
24 CMA DI1 to DI4 Common Grounded Allows source input
25 A RS-485 Signal A — Fieldbus Communication (Modbus, BACnet)
26 B RS-485 Signal B — Fieldbus Communication (Modbus, BACnet)
27 R3NO Relay 3 Normally Open At Speed Relay output 3 shows VFD is at Ref. Frequency
28 R1NC Relay 1 Normally Closed Run Relay output 1 shows VFD is in a run state
29 R1CM Relay 1 Common
30 R1NO Relay 1 Normally Open
31 R3CM Relay 3 Common At Speed Relay output 3 shows VFD is at Ref. Frequency
32 R2NC Relay 2 Normally Closed Fault Relay output 2 shows VFD is in a fault state
33 R2CM Relay 2 Common
34 R2NO Relay 2 Normally Open
SW2
AI2 0–20 mA AI2 0–10V
AI2 0–20 mA
SW1
AI1 0–10V
AI2 SW2
On
AI2 SW1
Off (RS-485 matching resistor)
AI2 10–10V
Res
i

Instruction Leaflet IL040016EN
Effective March 2014
PowerXL DG1 Series VFD
EATON www.eaton.com 19
ଋጲڎ
1PXFS9-ጆѴú%(ଌ҃ଋጲڎ
ᑭ ֵଠᤗζՁՏሥ Ѣԇ᳭ᝢϘζՁ
ԟᏥᣤѢႂԌ
ഴ઱ᣤЙ1
ഴ઱ᣤЙ1ଋڠ
ഴ઱ᣤЙ2
ഴ઱ᣤЙ2ଋڠ
I/OζՁଋڠ
ஜߙᣤЙ5
ஜߙᣤЙ6
ஜߙᣤЙ7
ஜߙᣤЙ8
DI5ᒯDI8᤯ၸ
I/O ζՁଋڠ
+24 Vdc ᣤѢ
ஜߙᣤѢ1
+24Vdc ᣤѢ
I/OζՁଋڠ
ഴ઱ᣤѢ1
ഴ઱ᣤѢ2
+24VDC ᣤЙ
ஜߙᣤЙ1
ஜߙᣤЙ2
ஜߙᣤЙ3
ஜߙᣤЙ4
DI1ᒯDI4᤯ၸ
RS-485 ζՁA
RS-485 ζՁB
ፘႂ٧3࣡
ፘႂ٧1࣡󰩧
ፘႂ٧1᤯ၸ
ፘႂ٧1࣡
ፘႂ٧3᤯ၸ
ፘႂ٧2࣡󰩧
ፘႂ٧2᤯ၸ
ፘႂ٧2࣡
-
0-10V
-
4-20mA
-
-
ᮔ᝹ᤳB0
ᮔ᝹ᤳB1
ጊপϢᢻ
҃ᤉር
ࣂଋڠ
-
-
эܫࡂ፛
-
-
ᣤѢᮟည
ႂ఺ႂึ
-
ൣՓᤁᛠ
ԥՓᤁᛠ
ܰᦉ஋ᬩ
஋ᬩܬ
ࣂଋڠ
-
-
Ҫᤳ
ᤁᛠ
Ҫᤳ
஋ᬩ
10 Vdc ႂຸ
ႂԌᤳԟᏥ὇Ժᎃር˝4-20mAὈ
ഴ઱ᣤЙ ᤯ၸ὇ଋڠὈ
ႂึᤳԟᏥ὇Ժᎃር˝0-10VὈ
ഴ઱ᣤЙ2᤯ၸ὇ଋڠὈ
I/O ଋڠὋၸԟᏥ֖ଌ҃
᝹߿ᮟညᣤѢᒯᮔ᝹ᤳ1
᝹߿ᮟညᣤѢᒯᮔ᝹ᤳ2
ᣤЙ҃VFDᣤѢС󰩧
ᣤЙ࠱VFDఴڠԪ˝ᤉር
Љ᝴ႂຸᣤЙ
I/OଋڠὋၸԟᏥ֖ଌ҃
ଌ҃ႂԌᣤѢ὇ణܷϘ100mAὈ
௬ᇧԪᮟ٧ࣂэܫݝᤁᛠ
ଌ҃ႂຸᣤѢ ὇100mAὈ
I/OଋڠὋၸԟᏥ֖ଌ҃
௬ᇧႂ఺ᄉᣤѢᮟည 0-60Hz ὇4-20mAὈ
௬ᇧႂ఺ᄉႂ఺ႂึ 0-FLA (4-20mA)
ܰᦉଌ҃ႂԌᣤЙ
ᣤЙൣՓᡐҮԪᮟ٧὇ᡐҮըၸὈ
ᣤЙԥՓᡐҮԪᮟ٧὇ᡐҮըၸὈ
ᣤЙᤴԪᮟ٧Ԧၶ஋ᬩ
ᣤЙܬథ஌஋ᬩ
Љ᝴ႂຸᣤЙ
ဗڣ঳ጲ᤯ᝬ὇ModbusὋBACnetὈ
ဗڣ঳ጲ᤯ᝬ὇ModbusὋBACnetὈ
ፘႂ٧ᣤѢ3௬ᇧVFDܪԟᏥᮟည
ፘႂ٧ᣤѢ1௬ᇧVFDܪᤁᛠ࿃খ
ፘႂ٧ᣤѢ3௬ᇧVFDܪԟᏥᮟည
ፘႂ٧ᣤѢ2௬ᇧVFDܪ஋ᬩ࿃খ
1 +10V
2 AI1+
3 AI1–
4 AI2+
5 AI2–
6GND
7 DIN5
8 DIN6
9 DIN7
10 DIN8
11 CMB
12 GND
13 24V
14 DO1
15 24Vo
16 GND
17 AO1+
18 AO2+
19 24Vi
20 DIN1
21 DIN2
22 DIN3
23 DIN4
24 CMA
25 A
26 B
27 R3NO
28 R1NC
29 R1CM
30 R1NO
31 R3CM
32 R2NC
33 R2CM
34 R2NO
Res
i

Instruction Leaflet IL040016EN
Effective March 2014
20 EATON www.eaton.com
PowerXL DG1 Series VFD