Eaton SmartWire-DT User manual

03/11 MN05013002Z-EN
replaces 06/09 AWB2723-1612en
Manual
SmartWire-DT
Gateways
Eaton Corporation
Eaton ist ein führendes Energie-
Management-Unternehmen. Weltweit
ist Eaton mit Produkten, Systemen und
Dienstleistungen in den Bereichen Electrical,
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Eatons Electrical Sector ist weltweit führend
bei Produkten, Systemen und Dienstleistungen
zu Energieverteilung, sicherer Stromversorgung
und Automatisierung in der Industrie, in Wohn- und
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versorgern, im Handel und bei OEMs.
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die Marken Cutler-Hammer®, Moeller®,
Micro Innovation, Powerware®, Holec®,
MEM® und Santak®.
www.eaton.com
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www.eaton.com
Herausgeber: Eaton Industries GmbH
Hein-Moeller-Str. 7–11
D-53115 Bonn
© 2002 by Eaton Industries GmbH
Änderungen vorbehalten
MN05013011Z-DE xx/xx/Ki 0x/02
Printed in Germany (0x/02)
Artikel Nr.: xxxxxx
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(1 Blatt = 0,080 mm für Eberwein Digitaldruck bei 80 g/m2)

All brand and product names are trademarks or registered
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Please call your local representative:
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Original Operating Instructions
The German-language edition of this document is the
original operating manual.
Translation of the original operating manual
All editions of this document other than those in German
language are translations of the original German manual.
1st edition 2009, edition date 02/09
2nd edition 2010, edition date 06/09
3rd edition 2010, edition date 03/10
4th edition 2010, edition date 06/10
5th edition 2011, edition date 03/11
See revision protocol in the “About this manual“ chapter
© 2009 by Eaton Industries GmbH, 53105 Bonn
Production: René Wiegand
Translation: globaldocs GmbH
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any other process) or
processed, duplicated or distributed by means of electronic
systems without written permission of Eaton Industries
GmbH, Bonn.
Subject to alteration without notice
Rückenbreite festlegen! (1 Blatt = 0,106 mm, gilt nur für XBS)

I
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally
restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that
are live.
• Follow the engineering instructions
(AWA/IL) of the device concerned.
• Only suitably qualified personnel in
accordance with EN 50110-1/-2
(VDE 0105 Part 100) may work on this
device/system.
• Before installation and before touching
the device ensure that you are free of
electrostatic charge.
• The functional earth (FE) must be
connected to the protective earth (PE) or
to the potential equalisation.
The system installer is responsible for
implementing this connection.
• Connecting cables and signal lines should
be installed so that inductive or capacitive
interference does not impair the
automation functions.
• Install automation devices and related
operating elements in such a way that they
are well protected against unintentional
operation.
• Suitable safety hardware and software
measures should be implemented for the
I/O interface so that a line or wire breakage
on the signal side does not result in
undefined states in the automation
devices.
• Ensure a reliable electrical isolation of the
low voltage for the 24 volt supply. Only
use power supply units complying with
IEC 60364-4-41 (VDE 0100 Part 410) or
HD 384.4.41 S2.
• Deviations of the mains voltage from the
rated value must not exceed the tolerance
limits given in the specifications, otherwise
this may cause malfunction and dangerous
operation.
•Emergencystopdevices complying with
IEC/EN 60204-1 must be effective in all
operating modes of the automation
devices. Unlatching the emergency-stop
devices must not cause restart.
• Devices that are designed for mounting in
housings or control cabinets must only be
operated and controlled after they have
been installed with the housing closed.
Desktop or portable units must only be
operated and controlled in enclosed
housings.
Eaton Industries GmbH Safety instructions
Danger!
Dangerous electrical voltage!

II
• Measures should be taken to ensure the
proper restart of programs interrupted
after a voltage dip or failure. This should
not cause dangerous operating states even
for a short time. If necessary, emergency-
stop devices should be implemented.
• Wherever faults in the automation system
may cause damage to persons or property,
external measures must be implemented to
ensure a safe operating state in the event
of a fault or malfunction (for example, by
means of separate limit switches,
mechanical interlocks etc.).

1
MN05013002Z-EN
About This Manual 5
List of revisions 5
Overview SmartWire-DT 6
Additional device manuals 6
Target group 6
Writing conventions 7
1 PROFIBUS Gateway EU5C-SWD-DP 9
Introduction 9
Surface mounting 9
Engineering 10
– Connection 11
– PROFIBUS address setting 13
– PROFIBUS connection 13
– Baud rate 13
– Programming system 14
– Diagnostics interface 14
2 Installation EU5C-SWD-DP 17
Mounting 17
– Potential conditions between the components 19
– Connection SmartWire-DT 19
– PROFIBUS-DP connection 20
EMC-conformant wiring of the network 21
3 EU5C-SWD-DP commissioning 23
Putting the SmartWire-DT network into operation 23
– Creating field bus communication 26
Contents

2
MN05013002Z-EN
4 Programming the EU5C-SWD-DP 29
Introduction 29
Configuration and parameterization with
easySoft-CoDeSys 30
– Selection of the SmartWire-DT slaves 33
– Parameter setting 34
– Setting specific parameters of
SmartWire-DT slaves 36
– Input/output addresses 38
Acyclical data communication 39
– General handling guidelines for the modules 41
– Operand significance 41
– Function block assignment (Device number) 42
– Error code at "uiError" output 43
Configuration and parameterization with
SIMATIC S7, STEP 7 44
– Installing the GSD files for an S7 controller 44
– Configuration with a SmartWire-DT gateway 49
– Parameterization of the SmartWire-DT gateways
as DP slave 51
– Selection of the SmartWire-DT slaves 55
– Setting specific parameters of
SmartWire-DT slaves 59
– Later adding of SmartWire-DT slaves 61
Acyclical data communication 61
Diagnostics 62
– Cyclic diagnostic information 62
– Acyclic diagnostics 65
– Device-specific diagnostics 66
– Extended diagnosis (module related) 67

Contents
3
MN05013002Z-EN
5 CANopen gateway EU5C-SWD-CAN 69
Introduction 69
Surface mounting 69
Engineering 70
– Connection 71
– CANopen address setting 73
– CANopen connection 73
– Baud rate 73
– Programming system 74
– Diagnostics interface 74
6 Installation EU5C-SWD-CAN 77
Mounting 77
– Potential conditions between the components 79
– Connection SmartWire-DT 80
– Connection CANopen 80
EMC-conformant wiring of the network 81
7EU5C-SWD-CANCommissioning 83
Putting the SmartWire-DT network into operation 83
– Switching on for initial startup, a replacement or
a changed SmartWire-DT configuration 84
– Switching on when the gateway target
configuration is stored 85
– Creating field bus communication 85

4
MN05013002Z-EN
8 Programming the EU5C-SWD-CAN 89
Introduction 89
Configuration and parameterization with
easySoft-CoDeSys 90
– Selecting the SmartWire-DT slave 93
– Parameter setting 94
– Parameters for the SmartWire-DT network 97
– Input/output addresses 100
Diagnostics 101
– Cyclic diagnostic information 101
– PDO communication 104
Object directory 109
– Static entries 109
– Dynamic entries 115
Compatibility 123
– The planned configuration is available 124
Appendix 129
Meaning of the LED indicators 129
– Version table for EU5C-SWD-DP 132
– Version table for EU5C-SWD-CAN 135
Technical data 138
Index 143

5
03/11 MN05013002Z-EN
About This Manual
List of revisions As of publication date 06/10 this manual AWB2723-1612en
has been renamed to MN05006002Z-EN.
The following significant amendments have been introduced
since previous issues:
Publica-
tion date
Page Key word new changed omitted
06/09 10, 70 Maximum expansion of Smart-
Wire-DT network
j
11, 71 Gateway DP and CANopen
connection
j
19 Note on instructions (for
adapting a external device plug)
j
44 Configuration and parameter-
ization with SIMATIC S7, STEP 7
j
95 Additional notes on node
guarding and heartbeat mode
j
03/10 61 Acyclical data communication j
132, 135 EU5C-SWD-DP and EU5C-SWD-
CAN version tables
j
134, 137 update of the operating system j
06/10 132, 135 EU5C-SWD-DP and EU5C-SWD-
CAN version tables
NZM-XSWD-704 circuit-breaker
j
03/11 37 Parameterization when using a
universal module M22-SWD-
NOP(C)
j
99 Parameter "AcceptUniver-
salModule"
j

About This Manual
6
03/11 MN05013002Z-EN
Overview SmartWire-DT The communication system SmartWire-DT makes normal
electromechanical switchgears, pilot devices capable of
communication. To achieve this, intelligent add-on compo-
nents are added to the devices that make possible connec-
tion to the communication system SmartWire-DT. For
communication various versions of 8-pole cables are used
that make possible use inside and outside of the control
panel.
Communication between the SmartWire-DT slaves with the
overriding PLC is performed via standard field bus systems.
For this purpose gateways are used that map the data of the
SmartWire-DT network onto the field bus.
This manual describes both systems:
• PROFIBUS Gateway EU5C-SWD-DP
• CANopen coupling unit EU5C-SWD-CAN
Additional device manuals
The manuals are available for download on the Internet as
PDF files. They can be quickly located at
http://www.moeller.net/de/support
by entering the document number as the search term.
Target group This manual is intended for automation technicians and
engineers. Detailed knowledge of the field bus used is
presumed. In addition you should be familiar with the
handling of the SmartWire-DT system.
hYou can find further information on the topics SmartWire-
DT and the SmartWire-DT slaves in the following manuals:
• MN05006002Z-EN (previously AWB2723-1617en):
SmartWire-DT The System
• MN05006001Z-EN (previously AWB2723-1613en):
SmartWire-DT slave
• MN05002002Z-EN (previously AWB2725-1452en):
XI/OC-signal modules

Writing conventions
7
03/11 MN05013002Z-EN
Writing conventions The symbols used in this manual have the following mean-
ings:
Xindicates actions to be taken.
For greater clarity, the name of the current chapter is shown
in the header of the left-hand page and the name of the
current section in the header of the right-hand page. This
does not apply to pages at the start of a chapter and empty
pages at the end of a chapter.
hCaution!
Warns of a hazardous situation that could result in
damage to the product or components.
iWarning!
Warns of the possibility of serious damage and slight
injury.
jDanger!
Warns of the possibility of a hazardous situation that
could result in major damage and serious or fatal injury or
even death.
hDraws your attention to interesting tips and supplemen-
tary information.

8
03/11 MN05013002Z-EN

9
03/11 MN05013002Z-EN
1 PROFIBUS Gateway EU5C-SWD-DP
Introduction The SmartWire-DT coupling unit EU5C-SWD-DP creates a
connection between the SmartWire-DT slaves and an over-
riding PROFIBUS-DP master.
Surface mounting
Figure 1: Front view EU5C-SWD-DP
a24-V power supply POW
bField bus interface
cDiagnostics interface
dConfiguration button
eDiagnostics displays
f24-V power supply AUX
gSmartWire-DT connection
hAddress switches
f
g
e
d
c
b
a
h

PROFIBUS Gateway EU5C-
SWD-DP
10
03/11 MN05013002Z-EN
The SmartWire-DT ribbon cable is connected to the slaves at
the gateway. Connection to the PROFIBUS field bus is
effected via the standardized 9-pole PROFIBUS plug. In addi-
tion terminals for two power supplies are available, one for
the SmartWire-DT slaves and another 24 volts for supply of
the contactor coils in case these are also operated via Smart-
Wire-DT slaves. The power supply of the SmartWire-DT
slaves and the data communication are conducted via the 8-
pole SmartWire-DT cable from the gateway to the slaves.
Engineering In connection with the SmartWire-DT slaves the coupling
unit appears as a modular slave on the PROFIBUS. Each
SmartWire-DT slave is a module of its own. Up to 58 Smart-
Wire-DT slaves can be operated via a PROFIBUS coupling
unit. However, take heed of the maximum data volume that
can be exchanged via PROFIBUS. The maximum for a
PROFIBUS slave is 240 bytes of input data and 240 bytes of
output data.
The SmartWire-DT network may be extended up to 600 m.
hInformation about the volume of input/output data of an
SmartWire-DT slave is provided in the Appendix of the
manual MN05006001Z-EN (previously AWB2723-
1613en), "SmartWire-DT slaves".

Engineering
11
03/11 MN05013002Z-EN
Connection
Figure 2: Connection
Power supply of the coupling unit and supply of the Smart-
Wire-DT slave electronics are performed via the terminals
POW. The coupling unit contains an additional power feed
module for the 15 V supply of the SmartWire-DT slaves with
an amperage of 0.7 A.
XOn the SmartWire-DT gateway connect the POW and AUX
supply voltages via separate miniature circuit-breakers or
fuses:
• Miniature circuit-breaker 24 V DC for POW
– Cable protection in accordance with DIN VDE 0641
Part 11, IEC/EN 60898:
– Miniature circuit-breaker 24 V DC rated operational
current 3 A; trip types Cor
– Fuse 3 A, utilization class gL/gG
– Cable protection for cable AWG 24 in accordance with
UL 508 and CSA-22.2 no. 14:
24V
0V
24 V DC
F1 F2
0 V
POW
AUX
24V
0V

PROFIBUS Gateway EU5C-
SWD-DP
12
03/11 MN05013002Z-EN
– Miniature circuit-breaker 24 V DC rated operational
current 3 A; tripping characteristics C or
–Fuse3A
• Miniature circuit-breaker 24 V DC for AUX
– Cable protection in accordance with DIN VDE 0641
Part 11, IEC/EN 60898:
– Miniature circuit-breaker 24 V DC rated operational
current 3 A; trip type Zor
– Fuse 3 A, utilization class gL/gG
– Cable protection for cable AWG24 in accordance with
UL 508 and CSA-22.2 no. 14:
– Miniature circuit-breaker 24 V DC rated operational
current 2 A; tripping characteristics Zor
–Fuse2A
hPlease take into consideration the total power consump-
tion of your SmartWire-DT network and, if necessary, plan
for an additional feeder module EU5C-SWD-PF2.
You can find information on the current consumption in
the device operating manual MN05006002Z-EN (previ-
ously AWB2723-1617en)
hIf any switching devices are also to be connected, for
example, via the DIL-SWD-32-001/002 SmartWire-DT
slaves, the AUX supply will also be required. This provides
the supply for activating the contactor coils. This supply
must be protected by an automatic circuit-breaker
(3A gG/gl or 3 A miniature circuit-breaker with a Z charac-
teristic). If switching devices with an activation power
greater than 3 A are connected, an additional feeder
module EU5C-SWD-PF1 or EU5C-SWD-PF2 must be used.
hIn the planning of the SmartWire-DT network you are also
supported by the software program SWD-Assist, which
automatically draws your attention to the use of any
necessary new feeder modules.

Engineering
13
03/11 MN05013002Z-EN
PROFIBUS address setting
The coupling unit requires a unique PROFIBUS-DP slave
address in the PROFIBUS network. This is set on the gateway
via DIP switches (switches 2 - 8). The valid addresses are 1 -
125.
PROFIBUS connection
For connection to the field bus the standardized PROFIBUS
plug is used, e.g. ZB4-209-DS2. This also includes a connect-
able bus termination resistor.
Figure 3: Pin assignments
Baud rate
The coupling unit supports operation on PROFIBUS masters
at up to 12 MB. Setting of the baud rate takes place auto-
matically
PROFIBUS-Version
The EU5C-SWD-DP SmartWire-DT gateway supports from
operating system version 1.10 the PROFIBUS version V1
(PROFIBUS version V0 with operating system version 1.0).
PROFIBUS-DP Pin Meaning
3RxD/TxD-P
4CNTR-P
5DGND
6VP (+5 V DC)
8RxD/TxD-N
6
7
8
9
2
3
4
5
1

PROFIBUS Gateway EU5C-
SWD-DP
14
03/11 MN05013002Z-EN
Programming system
A device master file (GSD file) is necessary for selection of
the device and operation via the field bus PROFIBUS-DP.
The GSD file contains standardized descriptions of the
PROFIBUS slaves. Two different GSD files exist for the
PROFIBUS gateway:
• For Motorola based CPU (e.g. for Siemens S7)
• for Intel-based CPUs (e.g. for Eaton XC100/200)
The further development of the SmartWire-DT communica-
tion system has resulted in different versions of the GSD files.
The relationship between supported SmartWire-DT slaves,
SmartWire-DT gateways and GSD files is shown in a table in
the Appendix.
Diagnostics interface
The gateways have an online diagnostics interface with the
following functions:
• Update of the operating system of the SmartWire-DT gate-
ways
• Connection of the SWD-Assist for the online diagnostics of
the SmartWire-DT network
hAs of version V.2.3.9 and service pack ecp_update_0109
these files are included in the Eaton programming system
easySoft-CoDeSys.
You can find these files on our web site as follows:
http://www.moeller.net/de/support/index.jsp
Please follow the links provided there.

Engineering
15
03/11 MN05013002Z-EN
The EU4A-RJ45-CAB1 programming cable
(serial SUB-D<->RJ45) or the EU4A-RJ45-USB-CAB1 USB
cable (USB<->RJ45) can be used for the connection.
The online functions of the SWD-Assist software offer a wide
range of options for the display and the diagnostics func-
tions of the SmartWire-DT network even without the active
PLC.
• Status indication of the inputs/outputs
• Wiring test
• Reading of the stored actual configuration
• Reading the SmartWire-DT configuration
• Comparison of the target and actual configuration
• Display of cyclical and acyclical diagnostics messages
Further details are described in the online Help of the SWD-
Assist software.
hThese online functions are available from operating
system version 1.10 of the gateways and version 1.10 of
the SWD-Assist software.

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