Eaton SmartWire-DT User manual

02/11 MN05006002Z-EN
replaces 06/09 AWB2723-1617en
Manual
SmartWire-DT
The System
Switching
Controlling
Protecting
Drives
HMI
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All brand and product names are trademarks or registered
trademarks of the owner concerned.
Emergency On Call Service
Please call your local representative:
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or
Hotline After Sales Service:
[phone] (de, en)
[e-mail]
Original Operating Instructions
The German-language edition of this document is the
original operating manual.
Translation of the original operating manual
All editions of this document other than those in German
language are translations of the original German manual.
1st edition 2009, edition date 03/09
2nd edition 2010, edition date 06/09
3rd edition 2010, edition date 06/10
4th edition 2011, edition date 02/11
See revision protocol in the “About this manual“ chapter
© 2009 by Eaton Industries GmbH, 53105 Bonn
Production: René Wiegand
Translation: globaldocs GmbH
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any other process) or
processed, duplicated or distributed by means of electronic
systems without written permission of Eaton Industries
GmbH, Bonn.
Subject to alteration without notice
Rückenbreite festlegen! (1 Blatt = 0,106 mm, gilt nur für XBS)
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I
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally
restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that
are live.
• Follow the engineering instructions (AWA)
of the device concerned.
• Only suitably qualified personnel in
accordance with EN 50110-1/-2
(VDE 0105 Part 100) may work on this
device/system.
• Before installation and before touching
the device ensure that you are free of
electrostatic charge.
• The functional earth (FE) must be
connected to the protective earth (PE) or
to the potential equalisation. The system
installer is responsible for implementing
this connection.
• Connecting cables and signal lines should
be installed so that inductive or capacitive
interference does not impair the
automation functions.
• Install automation devices and related
operating elements in such a way that they
are well protected against unintentional
operation.
• Suitable safety hardware and software
measures should be implemented for the
I/O interface so that a line or wire breakage
on the signal side does not result in
undefined states in the automation
devices.
• Ensure a reliable electrical isolation of the
low voltage for the 24 volt supply. Only
use power supply units complying with
IEC 60364-4-41 (VDE 0100 Part 410) or
HD 384.4.41 S2.
• Deviations of the mains voltage from the
rated value must not exceed the tolerance
limits given in the specifications, otherwise
this may cause malfunction and dangerous
operation.
•Emergencystopdevices complying with
IEC/EN 60204-1 must be effective in all
operating modes of the automation
devices. Unlatching the emergency-stop
devices must not cause restart.
• Devices that are designed for mounting in
housings or control cabinets must only be
operated and controlled after they have
been installed with the housing closed.
Desktop or portable units must only be
operated and controlled in enclosed
housings.
Eaton Industries GmbH Safety instructions
Danger!
Dangerous electrical voltage!
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II
• Measures should be taken to ensure the
proper restart of programs interrupted
after a voltage dip or failure. This should
not cause dangerous operating states even
for a short time. If necessary, emergency-
stop devices should be implemented.
• Wherever faults in the automation system
may cause damage to persons or property,
external measures must be implemented to
ensure a safe operating state in the event
of a fault or malfunction (for example, by
means of separate limit switches,
mechanical interlocks etc.).
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1
02/11 MN05006002Z-EN
About This Manual 5
List of revisions 5
SmartWire-DT system overview 5
Exclusion of liability 7
Additional documentation 8
Writing conventions 8
1 System description SmartWire-DT 9
Target group 9
Proper use 10
– Improper use 10
SmartWire-DT system 11
– SWD-Assist 13
Components of the
SmartWire-DT system 14
– SmartWire-DT slave 15
– SmartWire-DT elements 18
SmartWire-DT network 21
– Features of the SmartWire-DT network 21
– SmartWire-DT station address assignment 23
– Organization of the SmartWire-DT slave data 25
– Physical properties of the SmartWire-DT network 26
2 Engineering 29
How do I plan a
SmartWire-DT topology? 29
How do I configure my gateway? 30
– Field bus 30
– SmartWire-DT PROFIBUS-DP gateway
EU5C-SWD-DP 31
– SmartWire-DT CANopen gateway
EU5C-SWD-CAN 32
How do I dimension the power supply of my
SmartWire-DT topology? 33
– Contactor supply UAUX 35
– Voltage Drop 36
How do I position my SmartWire-DT slaves? 45
Contents
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Contents
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02/11 MN05006002Z-EN
3 Installation 47
Mechanical Mounting 48
Electrical Installation 49
– Potential conditions between the components 49
– SmartWire-DT gateway 49
– SmartWire-DT power module 53
– SmartWire-DT I/O modules 55
– SmartWire-DT protective modules 57
– M22-SWD… function elements 58
– Switch cabinet bushing 70
– Housing bushing socket 77
Connecting the SmartWire-DT connection cable 80
– Connecting the SmartWire-DT ribbon cable 80
– Connecting SmartWire-DT round cables 80
– Connect round socket to SmartWire-DT
round cable 81
– Connect round plug to the SmartWire-DT
round cable 82
– Fitting SmartWire-DT ribbon cable with plugs 83
– Fitting the blade terminal SWD4-8MF2 83
– Fitting external device plugs SWD4-8SF2-5 88
– Coupling for an 8-pole blade terminal 91
– Using the ribbon/round cable adapter 92
– Using network termination 93
Electromagnetic compatibility (EMC) 95
– Earthing of inactive parts 95
– PE connection 96
– Earth-free Operation 96
– Mounting rails 96
SmartWire-DT system for Safety Relevant
Applications 96
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Contents
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02/11 MN05006002Z-EN
4 Commissioning 97
Switch on 98
Initial switch-on of the SmartWire-DT network 99
– Status messages of the SmartWire-DT gateway
after the initial switch-on 99
– Status messages of the SmartWire-DT slaves
after the initial switch-on 99
Creating a target configuration 100
– Status messages of the SmartWire-DT gateway
after creating the target configuration 100
Creating a project configuration of the
SmartWire-DT network 101
Switching on when there are configuration
changes 102
– Switch-on in case of a changed actual
configuration 102
– Retriggering on in the case of an unchanged
configuration 105
5 What Happens If …? 107
Behavior of the
SmartWire-DT gateway 107
– POW LED (status of power supply) 107
– DP LED (status of PROFIBUS DP field bus) 108
– CAN LED (status of CANopen field bus) 109
–Config.-LED
(status project vs. target configuration) 110
– SWD LED (status of SmartWire-DT network) 111
Behavior of the
SmartWire-DT powerfeed modules 113
Behavior of the
SmartWire-DT input/output modules 113
Behaviour of
SmartWire-DT modules
DIL-SWD-32-… 114
Behavior of SmartWire-DT function elements
M22-SWD… 116
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02/11 MN05006002Z-EN
Appendix 117
Approval and Certification 117
– Approvals and national approvals for the
SmartWire-DT system 117
Standards for cable protection 117
Technical data 117
Index 119
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5
02/11 MN05006002Z-EN
About This Manual
List of revisions As of publication date 06/10 this manual AWB2723-1617en
has been renamed to MN05006002Z-EN.
The following significant amendments have been introduced
since previous issue:
SmartWire-DT system
overview
This manual describes the technical overview, installation,
commissioning and diagnostics of the SmartWire-DT intelli-
gent connection system.
Specialist electrical training is needed for commissioning and
creating circuit diagrams. The user must also be aware of
and adhere to all valid occupational safety and accident
prevention guidelines, standards and regulations.
Publication
date
Page(s) Key word New Change
02/11 various Notes about Eaton manuals
11/10 all Changed terminology,
SmartWire-DT instead of SWD
j
various New numbers for manuals:
“SmartWire-DT Gateways”
MN05013002Z-EN
(previously AWB2723-1612en)
„SmartWire-DT Slaves“
MN05006001Z-EN
(previously AWB2723-1613en)
j
21 New maximum network length 600 m,
new maximum data transfer rate
250 Kbits/s
j
17 SmartWire-DT universal module j
117 UL/CSA approvals j
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About This Manual
6
02/11 MN05006002Z-EN
jDanger!
If active components are controlled, such as motors or
pressurized cylinders, plant parts may become damaged or
persons endangered, provided SmartWire-DT components
are connected up incorrectly, or configured and
programmed incorrectly.
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Exclusion of liability
7
02/11 MN05006002Z-EN
Exclusion of liability All information in this manual was provided by us to the best
of our knowledge and belief and in accordance with the
current state-of-the-art. However, inaccuracies cannot be
totally excluded, and we therefore do not assume any
liability for the accuracy or completeness of this information.
This information in particular does not contain any guar-
antee for the provision of specific properties.
The SmartWire-DT components specified in this manual may
be set up and operated only in connection with the corre-
sponding manual and instructional leaflet installation
instructions enclosed with the device. Installation, commis-
sioning, operation, maintenance and retrofitting of the
SmartWire-DT components may be performed only by quali-
fied personnel. The SmartWire-DT components may be used
only in the areas recommended by us and only in conjunction
with third-party devices and components that have been
approved by us. Their use is allowed fundamentally only in
technically faultless condition. Fault-free and safe operation
of the system requires proper transport, storage, mounting
and commissioning as well as careful operation and mainte-
nance.If the aforementioned safety-related instructions are
not observed, in particular if the commissioning or mainte-
nance of the devices is performed by insufficiently qualified
personnel and/or the devices are used improperly, it cannot
be excluded that the SmartWire-DT components will present
sources of danger. We cannot accept any liability for any
resulting injury or damage.
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About This Manual
8
02/11 MN05006002Z-EN
Additional documentation At different points in this manual, references are made to
more detailed descriptions in other documents. These are
available as PDF files for download from the following
address.
ftp://ftp.moeller.net/DOCUMENTATION/AWB_MANUALS/
The current edition of this manual in other languages can be
obtained from the Internet.
Writing conventions The symbols used in this manual have the following mean-
ings:
Xindicates actions to be taken.
For greater clarity, the name of the current chapter is shown
in the headline of the left-hand page and the name of the
current section in the header of the right-hand page.
This does not apply to pages at the start of a chapter and
empty pages at the end of a chapter.
hCaution!
Warns of a hazardous situation that could result in
damage to the product or components.
iWarning!
Warns of the possibility of serious damage and slight
injury.
jDanger!
Warns of the possibility of a hazardous situation that
could result in major damage and serious or fatal injury or
even death.
hDraws your attention to interesting tips and supplemen-
tary information.
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02/11 MN05006002Z-EN
1 System description SmartWire-DT
Target group This manual is aimed particularly at planners, developers
and operators in the fields of electrical, control and mechan-
ical engineering who want to use the connection system
SmartWire-DT, with its reduced project planning and wiring
costs, for operation in the switch cabinet, in the periphery,
directly on the machine or in service buildings.
The SmartWire-DT components must only be installed and
connected up by trained electricians or other persons who
are familiar with the installation of electrical equipment.
jDanger!
A specialist knowledge of electrical engineering is needed
for configuration and commissioning. Plant sections and
persons are at risk if a SmartWire-DT element is incorrectly
connected or configured and active components such as
motors or pressure cylinders are controlled.
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System description
SmartWire-DT
10
02/11 MN05006002Z-EN
Proper use Several components of the SmartWire-DT connection system
comply with the protection type IP20 and therefore have to
be installed in an enclosure, switch cabinet or wiring distri-
bution board. This does not apply to the SmartWire-DT
round cable with a connected round plug-in connector with
screw-type locking, which complies with protection type
IP67.
Power supply and signal terminals must be protected against
accidental contact and covered.
A SmartWire-DT topology may only be operated, if it has
been properly fitted and connected by a qualified skilled
electrician. The installation must comply with regulations for
electromagnetic compatibility (EMC) (a“Electromagnetic
compatibility (EMC)“, page 95).
Improper use
The connection system SmartWire-DT must not be used as a
replacement for safety-related controllers such as burner
controllers, crane controllers or two-hand safety controllers.
To find out how the SWD contactor modules can be used for
safety-related switching off despite this, please read the
manual MN05006001Z-EN, “SmartWire-DT Slaves”.
jDanger!
The power up of the SmartWire-DT topology must not
cause any dangers arising from activated devices, such as
unexpected motor startups or power ups.
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SmartWire-DT system
11
02/11 MN05006002Z-EN
SmartWire-DT system This manual describes the intelligent SmartWire-DT connec-
tion system. The backbone of the SmartWire-DT system is
the self-configuring SmartWire-DT network in which data
are exchanged with the SmartWire-DT slaves via an 8-
conductor SmartWire-DT network cable (asection
“SmartWire-DT network”, page 21). The SmartWire-DT
slaves are provided with a voltage via the SWD network
cable at the same time.
You can connect up to 99 SmartWire-DT slaves, e.g.
switching devices, pilot devices and I/O modules to the
SmartWire-DT network cable.
As the SmartWire-DT slaves are located on-site in the instal-
lation the SmartWire-DT system reduces your wiring costs.
You create your SmartWire-DT topology with the system
components available according to the motto “plug &
work”.
At the beginning of the SmartWire-DT network you always
connect an SmartWire-DT gateway via the SmartWire-DT
ribbon cable.
The SmartWire-DT gateway controls the data interchange
via the SmartWire-DT network as a master function. At the
same time, as a slave function, it exchanges data with the
overriding controller via a field bus system.
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System description
SmartWire-DT
12
02/11 MN05006002Z-EN
Figure 1: SmartWire-DT topology
aSmartWire-DT gateway
bSmartWire-DT blade terminal
cSmartWire-DT flat band conductor
dSmartWire-DT slave
eSmartWire-DT external device plug
fPower feeder module
gSmartWire-DT round cable
hSmartWire-DT switch cabinet bushing
iNetwork terminator
af
hh
d
i
g
e
d
c
d
b
b
b
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SmartWire-DT system
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SWD-Assist
The SWD-Assist planning and ordering help system provides
valuable support in the engineering and commissioning of
your SmartWire-DT topology. SWD-Assist is software that
runs on Windows 2000 (SP 4), Windoes XP, Vista (32 bit) or
Windows 7.
The software is available free of charge at:
http://downloadcenter.moeller.net
XOn this web site you have to first of all select the language
and then the software package “SWD-Assist” in the field
“Select your”.
XLoad SWD-Assist as an update or full version.
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System description
SmartWire-DT
14
02/11 MN05006002Z-EN
Components of the
SmartWire-DT system
Figure 2: The SmartWire-DT-networked switch cabinet
aSmartWire-DT gateway
bM22-SWD… function element for pilot devices in
surface mounting enclosure
cSwitch cabinet bushing
dSmartWire-DT input/output module
eSmartWire-DT protective module
fNetwork terminator
gSmartWire-DT round cable
hM22-SWD… function element for pilot devices
iSmartWire-DT flat band conductor
jCoupling for blade terminal
kPower feeder module
lPlanning and ordering help (SWD-Assist)
9
8
11
4
5
1
3
3
3
35
2
6
6
4
10
12
7
9
8
11
4
5
1
3
3
3
35
2
6
6
4
10
12
7
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Components of the
SmartWire-DT system
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With the SmartWire-DT components a differentiation is
made between SmartWire-DT slaves and SmartWire-DT
elements.
SmartWire-DT slaves are all SmartWire-DT components that
respond to a request from the SmartWire-DT gateway, i.e.
can exchange data. They are given an SmartWire-DT slave
address.
SmartWire-DT elements are passive SmartWire-DT compo-
nents that do not exchange any data, but are necessary for
operation of the SmartWire-DT network. SmartWire-DT
elements are, for example, the power feeder modules,
SmartWire-DT cables, adapters etc. SmartWire-DT elements
are not given an SmartWire-DT slave address.
SmartWire-DT slave
SmartWire-DT gateways for PROFIBUS-DP or
CANopen
The most important SmartWire-DT slave in the SmartWire-
DT network is the SmartWire-DT gateway with its coordi-
nator function.
For a short description of how you install and plan your
SmartWire-DT gateway please refer to Chapter “Engi-
neering”, page 29 and Chapter “Installation”, page 47.
For a detailed description please refer to the manual
MN05013002Z-EN „SmartWire-DT Gateways“.
Below you will find a short report of the SmartWire-DT slaves
that are currently available. For a detailed description of all
SmartWire-DT slaves please refer to the manual
MN05006001Z-EN, „SmartWire-DT Slaves“.
SmartWire-DT I/O modules
The SmartWire-DT I/O modules connect conventional
sensors and actuators to the SmartWire-DT network.
These can include, auxiliary contacts of additional switch-
gear without built-in SmartWire-DT technology. To reduce
wiring, the modules are placed immediately next to the
sensors/actuators.
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System description
SmartWire-DT
16
02/11 MN05006002Z-EN
Different I/O modules are available:
• With digital inputs and outputs in the form of transistors
or relays
• With analog inputs and outputs
• For temperature measurement
SmartWire DT function elements M22-SWD…
The M22-SWD… function elements are treated in the same
way as RMQ-Titan pilot devices, but can be connected easily
to the SmartWire-DT network without any further wiring.
The SmartWire-DT function elements are combined as usual
with the front elements of the RMQ-Titan system.
SmartWire-DT function elements are available for front
mounting or for base fixing.
For a short description of how you install your M22-SWD…
function elements please refer to Section “M22-SWD…
function elements”, page 58.
SmartWire-DT protective modules
SmartWire-DT modules DIL-SWD-32-001 and
DIL-SWD-32-002 (Automatic/Manual) can be combined with
circuit breakers DILM7 to DILM38. This allows motor
starters, consisting of a protective motor switch PKZ and a
circuit breaker DILM to also be combined with the system.
The DIL-SWD-32… modules are supplied with 24 V DC
control voltage for the contactors as well as the device
supply voltage through the 8 core SmartWire-DT ribbon
cable.
Function element for PKE12/32
SmartWire-DT module PKE-SWD-32 connects a motor
starter-contactor combination based on electronic motor-
protective circuit-breaker PKE to the SmartWire-DT commu-
nication system. In addition to contactor actuation and posi-
tion feedback, it also transmits analog values, such as
current and “triggered” status.
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