Eaton Power Xpert Meter 4000 User manual

www.eaton.com
Power Xpert® Meter 4000/6000/8000
Quick Start Guide
Instruction Leaflet IB02601007E Effective January 2012

Copyright © 2012 by Eaton Corporation. All rights reserved.
Specifications and information contained herein are subject to change
without notice.
Power Xpert and PowerVision are registered trademarks of Eaton Corpora-
tion.
EATON CORPORATION - CONFIDENTIAL AND PROPRIETARY NOTICE
TO PERSONS RECEIVING THIS DOCUMENT AND/OR TECHNICAL IN-
FORMATION
THIS DOCUMENT, INCLUDING THE DRAWING AND INFORMATION
CONTAINED THEREON, IS CONFIDENTIAL AND IS THE EXCLUSIVE
PROPERTY OF EATON CORPORATION, AND IS MERELY ON LOAN AND
SUBJECT TO RECALL BY EATON AT ANY TIME. BY TAKING POSSES-
SION OF THIS DOCUMENT, THE RECIPIENT ACKNOWLEDGES AND
AGREES THAT THIS DOCUMENT CANNOT BE USED IN ANY MANNER
ADVERSE TO THE INTERESTS OF EATON, AND THAT NO PORTION OF
THIS DOCUMENT MAY BE COPIED OR OTHERWISE REPRODUCED
WITHOUT THE PRIOR WRITTEN CONSENT OF EATON. IN THE CASE
OF CONFLICTING CONTRACTUAL PROVISIONS, THIS NOTICE SHALL
GOVERN THE STATUS OF THIS DOCUMENT.
DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY
The information, recommendations, descriptions and safety notations in
this document are based on Eaton Electrical Inc. and/or Eaton Corpora-
tion’s (“Eaton”) experience and judgment and may not cover all contin-
gencies. If further information is required, an Eaton sales office should be
consulted.
Sale of the product shown in this literature is subject to the terms and
conditions outlined in appropriate Eaton selling policies or other contrac-
tual agreement between Eaton and the purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR
A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE
SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE
PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF
EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME
PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES.
In no event will Eaton be responsible to the purchaser or user in contract,
in tort (including negligence), strict liability or otherwise for any special,
indirect, incidental or consequential damage or loss whatsoever, includ-
ing but not limited to damage or loss of use of equipment, plant or power
system, cost of capital, loss of power, additional expenses in the use of
existing power facilities, or claims against the purchaser or user by its
customers resulting from the use of the information, recommendations
and descriptions contained herein.

Table of Contents
1 Introduction ............................................................................. 5
Safety Precautions .................................................................... 5
2 Quick Start Guide for the Meter Module............................... 7
Safety Precautions .................................................................... 7
VT , VX & CT Connections...................................................... 10
Establishing Communications between the Meter
Module and the Optional Graphic Display Module ..................11
Operating the Display Module ............................................... 13
Programming the Meter Module using the Embedded
Web Server Interface.............................................................. 14
Programming the Meter Module via the Optional
Communications Expansion Card ........................................... 15
3 Mounting and Wiring ............................................................ 19
Mounting the Display Module and Meter Module Separately 19
General Instructions................................................................ 19
Wiring ..................................................................................... 22
Fuses ...................................................................................... 24
Hipot and Megohm (Megger) Testing ..................................... 25
Communication Wiring ........................................................... 25
RS485 Network....................................................................... 25
RS485 Network....................................................................... 25
RS485 Cable Characteristics................................................... 26
RS485 Wiring Basics............................................................... 26
Display Unit Mounting Template ............................................. 29

1 INTRODUCTION
Safety Precautions
All safety codes, safety standards and/or regulations must be strictly observed in the
installation, operation and maintenance of this device.
WARNINGS refer to a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTIONS refer to a hazardous situation which, if not avoided, could result in equipment
damage.
WARNINGS
SHOCK HAZARDS:
IMPROPER INSTALLATION CAN CAUSE DEATH, INJURY AND/OR EQUIPMENT
DAMAGE. Follow all Warnings and Cautions. Completely read and understand the infor-
mation in this document before attempting to install or operate the equipment. Improper
wiring could cause death, injury and/or equipment damage. Only qualied personnel are
to service the Power Xpert®Meter.
TROUBLESHOOTING PROCEDURES MAY REQUIRE PROXIMITY TO EXPOSED
ENERGIZED (LIVE) ELECTRICAL WIRING AND/OR PARTS WHERE THE HAZARD OF
FATAL ELECTRIC SHOCK IS PRESENT.
Exercise extreme care to avoid injury or death. Always disconnect, lock-out and tag the
current and voltage sources and the control power supply circuit before touching the con-
nections or components on the rear face of the meter base unit.
FAILURE TO GROUND THE POWER XPERT®METER MAY RESULT IN INJURY, DEATH
OR EQUIPMENT DAMAGE.
Properly ground the Power Xpert®Meter during installation.
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1 Introduction

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1 Introduction

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2 Quick Start Guide for the Meter Module
2 QUICK START GUIDE FOR THE METER MODULE
2.1. Safety Precautions
All safety codes, safety standards and/or regulations must be strictly observed in the
installation, operation and maintenance of this device.
WARNINGS refer to instructions that, if not followed, can result in death or injury.
CAUTIONS refer to instructions that, if not followed, can result in equipment
damage.
WARNINGS
SHOCK HAZARDS:
IMPROPER INSTALLATION CAN CAUSE DEATH, INJURY AND/OR EQUIPMENT
DAMAGE. Follow all Warnings and Cautions. Completely read and understand the infor-
mation in this document before attempting to install or operate the equipment. Improper
wiring could cause death, injury and/or equipment damage. Only qualied personnel are
to service the Power Xpert Meter 4000/6000/8000 and Graphic Display.
TROUBLESHOOTING PROCEDURES MAY REQUIRE PROXIMITY TO EXPOSED
ENERGIZED (LIVE) ELECTRICAL WIRING AND/OR PARTS WHERE THE HAZARD OF
FATAL ELECTRIC SHOCK IS PRESENT. Exercise extreme care to avoid injury or death.
Always disconnect, lock-out and tag the current and voltage sources and the control
power supply circuit before touching the connections or components on the rear face of
the Power Xpert Meter 4000/6000/8000 and Graphic Display.
FAILURE TO GROUND THE POWER XPERT METER MAY RESULT IN DEATH, IN-
JURY OR EQUIPMENT DAMAGE. Properly ground the Meter Module during installation.
IMPROPER ASSEMBLY AND INSTALLATION OF THE CT TERMINAL BLOCK AND
STRAIN RELIEF HOOD MAY RESULT IN OPEN CIRCUITED CTS AND EXPOSURE TO
DANGEROUS VOLTAGES WHICH MAY RESULT IN SEVERE INJURY OR DEATH.
Terminal block hoods are provided with the metering current and voltage terminal blocks.
The current terminal block retaining screws are part of the matching hood assembly. The
current terminal block and hood assembly must be properly installed with retaining screws
to secure the current terminal block to the meter housing to prevent exposure to shock
hazard.

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2 Quick Start Guide for the Meter Module
2.2. Power Supply Connections
1. Connect the Power Supply (PXMPS-1)
The Meter Module is powered using a 100-240Vac or 110-250Vdc (PXMPS-1) standard
power supply.
• PS1-3 connected to ground
• PS1-2 connected to Neutral (Vac) or (-)Vdc
• PS1-1 connected to Line (Vac) or (+) Vdc
Fabricate a power cord of suitable length and connect to the power supply via the Power
Supply Connection shown in Figure 1. (Note: The Green Health LED should blink at a
slow rate (once per second). If it blinks at a faster rate, see the Troubleshooting chapter in
the manual. The Red Status LED will blink if unacknowledged or uncleared events exist.
PXMPS-1 Card
Power Supply
Connection
PS1-3
PS1-2
PS1-1
Health &
Status
LEDs
Figure 1: Meter Module Power Supply Connection
& LED Locations
Power
LED
Protective Earth
Ground

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2 Quick Start Guide for the Meter Module
2. Congure the Security Mode Dip Switches:
3. Planning CT and VT Connections (Figure 3)
Determine your wiring requirements for the meter module. This quick start guide will cover
these basic wiring congurations:
• 3-Phase, 3-Wire Delta( Up to 600 V L-L, 347 L-N) 3CTs
• 3-Phase, 3-Wire Delta (Above Up to 600 V L-L, 347 L-N) 3CTs
• 3-Phase, 3-Wire Delta (Above Up to 600 V L-L, 347 L-N) 2 CTs
• 3-phase,4-Wire Y (Up to Up to 600 V L-L, 347 L-N)
• 3-phase,4-Wire Y (Above Up to 600 V L-L, 347 L-N)
See Installation, for wiring diagrams.
DS-1 DS-2 DS-3
OFF OFF ON is
Normal.
OFF is
Safe
Mode
No restrictions (user ID/Password re-
quired)
ADMIN/ADMIN accepted for 15 minutes
after boot-up
OFF ON ON is
Normal.
OFF is
Safe
Mode
Medium Security - Energy & Demand
resets prohibited
ON OFF ON is
Normal.
OFF is
Safe
Mode
High Security- Conguration changes;
Energy & Demand reset prohibited
ON ON ON or
OFF
Factory Test Mode - The meter should
never be operated in this mode. The meter
will indicate that it’s in factory test mode
through a repeating series of three ashes
on the red Status LED

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2 Quick Start Guide for the Meter Module
Figure 2: Meter Module’s Dip Switches & Tamper Seals
Tamper Seals
3
2
1
DIP Switches
ON OFF
2.3. VT , VX & CT Connections
VT Terminal Voltage Connections:
Voltage Inputs can accept up to 600Vac L:L / 347VL:G direct. A PT with a 120V secondary
is required If this rating is exceeded. Primary settings are 120-500,000, for a PT ratio of
120:120 to 500000 to 120. It is strongly recommended that the Voltage Inputs be con-
nected to the Meter Module by way of properly rated disconnect switches.
• VTV1 = Line 1 or Va
• VTV2 = Line 2 or Vb
• VTV3 = Line 3 or Vc
• VTV4 = Line 4 or Vn (neutral)
• VTVR = Metering Reference Ground
VX Optional Auxiliary Voltage Connections:
• VXV6 = Line 1’ or Va2
• VXV7 = Line 2’ or Vb2
• VXV8 = Line 3’ or Vc2
CT Terminal Connections:
Current Inputs accepts a 5-amp secondary with available Primary settings of 5-9999, for a
CT ratio of 5:5 to 9999:5. It is strongly recommended that the Current Inputs be connected
to the Meter Module by way of a shorting block.
• Line 1 CT connected to Terminals 11 (polarity mark) & 12 (return)
• Line 2 CT connected to Terminals 21 (polarity mark) & 22 (return)
• Line 3 CT connected to Terminals 31 (polarity mark) & 32 (return)
• Neutral CT connected to Terminals 41 (polarity mark)& 42 (return)
• Ground CT connected to Terminals 51 (polarity mark)& 52 (return)