Ecoflam MAIOR P 150.1 AB HS TC User manual

EN
IT
FR
ES
RU
MAIOR P 150.1 AB HS
MAIOR P 200.1 AB HS
MAIOR P 150.1 AB HS TC 230/400 V 50 Hz 3121067
MAIOR P 150.1 AB HS TL 230/400 V 50 Hz 3121068
MAIOR P 200.1 AB HS TC 230/400 V 50 Hz 3121069
MAIOR P 200.1 AB HS TL 230/400 V 50 Hz 3121070
09-09-2019
LIGHT OIL BURNERS www.ecoflamburners.com
Technical data
Dati tecnici
Données techniques
Datos técnicos
Технические характеристики
Operating instructions
Istruzioni per l’uso
Notice d’emploi
Manual de uso
Руководство по эксплуатации
Electric and hydraulic diagrams
Schemi elettrico e idraulico
Schémas électrique et hydraulique
Esquemas eléctrico e hidráulico
Электрические и гидравлические схемы
Spare parts list
Pièces de rechange
Parti ricambi
Piezas de recambio
Запчасти

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EN
IT
FR
ES
RU Technical data
Dati tecnici
Données techniques
Datos técnicos
Технические характеристики
EN
IT
FR
ES
RU
3
Working fields
Campi di lavoro
Domaine de fonctionnement
Ámbito de funcionamiento
Рабочий диапазон
EN
IT
FR
ES
RU
4
Dimensions
Dimensioni
Dimensions
Dimensiones
Размеры
EN
IT
FR
ES
RU
5
Operating instructions for authorised specialists EN 6 - 18
Istruzione per l’uso per il personale qualificato IT 19 - 31
Notice d’emploi pour l’installateur spécialiste FR 32 - 44
Instrucciones de montaje para el instalador especialista ES 45 - 57
Инструкция по эксплутации Предназначено для
квалифицированных специалистов по установке RU 58 - 70
Electric diagrams
Schemi elettrico
Schémas électrique
Esquemas eléctrico
Электрические схемы
EN
IT
FR
ES
RU
71
Spare parts list
Parti di ricambio
Pièces de rechange
Piezas de recambio
Запчасти
EN
IT
FR
ES
RU
73
Overview  Index of contents / Panoramica  Indice dei contenuti / Vue d'ensemble  Table des matières
Descripción  Sumario / Обзор  Содержание

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Technical data  Dati tecnici  Données techniques  Datos técnicos  Технические характеристики MAIOR P 150.1 AB MAIOR P 200.1 AB
Burner output max/min kW - kcal/h
Potenza bruciatore max/min kW - kcal/h
Puissance du brûleur max/min kW - kcal/h
Potencia del quemador máx/min kW - kcal/h
Мощность горелки макс./мин., кВт -ккал/час
1780 592 2372 710
1.530.000 510.000 2.040.000 612.000
Oil throughput max/min kg/h
Portata gasolio max/min kg/h
Débit de fuel max/min kg/h
Caudal de gasóleo máx/min kg/h
Расход топлива макс./мин., кг/ч 150 50 200 60
Hydraulic system 2 stage
Sistema idraulico 2 stadio
Système hydraulique 2 allure
Sistema hidráulico 2 etapa
Гидросистема 2 ступень 2 2
Regulating ratio Rapporto di
regolazione Rapport de régulation Relación de
regulación
Коэффициент регулирования 1:2
Fuel oil Combustibile Fuel Combustible Топливо
Light oil (L.C.V. 10.200 kcal/kg max. visc 1,5°E at 20°C)
(EL) Hu = 11,86 kWh/kg
Emission class Classe di emissione Classe d’émission Tipo de emisión Класс выделения
загрязняющих веществ Standard Class 2 - OIL EN267 (NOx < 185 mg/kWh)
Control box Apparecchiatura di
controllo Coffret de sécurité Cajetín de seguridad Блок управления и
безопасности SIEMENS LMO 44
Air regulation Air flap
Regolazione aria Serranda dell'aria
Réglage de l’air Volet d’air
Ajuste del aire Válvula de aire
Настройка подачи воздуха Воздушная заслонка
Hydraulic system Hydraulic system
Flame monitor Rivelatore di fiamma Surveillance
de flamme Vigilancia de llama Контроль пламени sensor sensor
Ignition transformer Trasformatore
d'accensione Allumeur Encendedor Устройство розжига Cofi Cofi
Fuel-oil pump Pompa di pressione
gasolio
Pompe de pulvérisation fuel
Bomba de pulverización de gasóleo
Насос распыления дизельного топлива suntec suntec
Electric motor rpm - watt
Motore elettrico giri motore - watt
Moteur rpm - watt
Motor rpm - watt
Электродвигатель об/мин - watt
2800 rpm 2800 rpm
3 kW 4 kW
Voltage Tensione Tension Tensión Напряжение 230 - 400 V / 50 Hz 230 - 400 V / 50 Hz
Power consumption (operation)
Potenza elettrica assorbita (Esercizio)
Puissance électrique absorbée (en service)
Pot. eléctrica absorbida
(en funcionamiento)
Потребляемая электрическая мощность: (при работе)
Net weight Peso netto Poids net Peso neto Приблизительная масса
Protection level Classe di protezione Indice de protection Índice de protección Класс электрозащиты IP40
Sound pressure level dB(A)
Livello pressione sonora dB(A)
Niveau presion acoustique dB(A)
Nivel de presion acústico dB(A) Уровень шума, dB(A)
Ambient temp. for storage
Temperatura ambiente di stoccaggio
Température ambiante de stockage
Temperatura ambiente de almacenamiento температура хранения -20°…+70° C
Temperature for use
Temperatura d’utilizzazione
Température d’utilisation
Temperatura ambiente de utilización Рабочая температура -10°…+60° C
Overview / Panoramica / Vue d'ensemble / Descripción / Обзор

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400 600 800 1000 1200 1400 1600 1800
0 2 4 6
8
40
mbar
kcal/h x 1000 kg/h kW
60 80 100 120 140 160 180
10
12 14 16 18 20
800 1400 1800
1600 2200200012001000
600
22002000
2400
200 220
2600
MAIOR P 200.1
MAIOR P 150.1
Burner output
Pressure in the combustion chambre
Working field The working field shows burner output as a function of combustion chamber pressure. It corresponds to the maximum values specified by EN 267 measured at the test fire tube. The efficiency rating of the boiler should be taken into account when selecting a burner. Calculation of burner output: QF = QN
ηK
QF = Burner output (kW) QN = Rated boiler output (kW) ηK= Boiler efficiency (%)
Curva Il campo di attività indica la potenza del bruciatore in funzione della pressione della camera di combustione. Corrisponde ai valori massimi previsti dalla norma EN 267 misurati sul tubo della fiamma di controllo. In occasione della scelta del bruciatore si deve tenere conto del rendimento energetico della caldaia. Calcolo della potenza del bruciatore: QF = QN
ηK
QF= potenza bruciata (kW) QN= potenza nominale della caldaia (kW) ηK= rendimento energetico
della caldaia (%)
Domaine de fonctionnement Le domaine de fonctionnement correspond aux valeurs mesurées lors de l’homologation. Elle correspond aux valeurs max mesurées sur tunnel d’essai d’après l’EN 267. Pour le choix du brûleur, tenir compte du rendement de la chaudière. Calcul de la puissance calorifique: QF = QN
ηK
QF= Puissance calorifique (kW) QN= Puissance nominale chaudière (kW) ηK= Rendement chaudière (%)
Ámbito de funcionamiento El ámbito de funcionamiento corresponde a los valores registrados en el momento de la homologación. Corresponde a los valores máx medidos en el túnel de ensayo según la EN 267. Para la elección del quemador, se ha de tener en cuenta el rendimiento de la caldera. Cálculo de la potencia calorífica: QF = QN
ηK
QF = Potencia calorífica (kW) QN = Potencia nominal de la caldera (kW) ηK = Rendimiento de la
caldera (%)
Рабочий диапазон Рабочий диапазон соответствует значениям, измеренным при сертификации. Он соответствует максимальным значениям, измеренным в соответствии со стандартом EN 267 в стандартном канале. При выборе горелки необходимо учитывать КПД котла. Расчет тепловой мощности: QF = QN
ηK
QF = Тепловая мощность, кВт QN= Номинальная мощность котла, кВт ηK= КПД котла, %
Overview  Working fields / Panoramica  Curve / Vue d'ensemble  Domaine de fonctionnement / Descripción  Ámbito de funcionamiento / Обзор  Рабочий диапазон

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X
Y
Z
Packaging
Model X Y Z kg
MAIOR 150.1 AB 920 1290 720
MAIOR 200.1 AB 920 1290 720
Model A B C D D1 E F G H I L M
MAIOR P 150.1 AB 775 385 390 285 485 660 250 398 283 240 240 M14 MAIOR P 200.1 AB 795 405 390 285 485 660 270 398 283 240 240 M14
Model Ø a Ø b d°..
MAIOR P 150.1 AB 280 339,5 45° MAIOR P 200.1 AB 280 339,5 45°
d..°
Ø a Ø b
M
M
L
I
SUNTEC
SUNTEC
SUNTEC
G
F
D - D1E
CB
A
H
Overview  Dimensions / Panoramica  Dimensioni / Vue d'ensemble  Dimensions / Descripción  Dimensiones / Обзор  Размеры

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Contents  Index  General warnings
Overview Technical data 3
Working diagrams 4
Dimensions 5
Contents Index 6
General warnings 6
Burner description 7
Function General safety functions 8
Control and safety unit SIEMENS LMO... - Control panel 9
Oil burner pump 10
Light oil feeding and suction line 12
Nozzle chart 12
Installation Burner assembly 13
Electrical connection 14
Checks before commissioning 14
Start up Oil side 15
Service Maintenance 16
Operating trouble 17
Troubleshooting 18
Overview Electrical diagrams 71
Spare parts list 73
Declaration of conformity
for light oil burners
We,
Ecoflam Bruciatori S.p.A.
declare under our sole responsibility
that the light oil burners named
MAIOR
conform to the following standards:
EN 267 EN 501561
EN 550141 EN 550142
EN 603351 EN 603352102
EN 6100062 EN 6100063
These products bear the CE mark in
accordance with the stipulations of the
following directives:
2014/35/UE Low Voltage Directive
2014/30/UE EMC Directive
2006/42/EC Machine directive
2011/65/EU RoHS2 directive
Important notes
Ecoflam burners have been designed and
built in compliance with all current
regulations and directives.
All burners comply to the safety
and energy saving operation
regulations within the standard
of their respective performance
range.
The burner must not operate out
side the working range.
The quality is guaranteed by a quality and
management system certified in
accordance with ISO 9001:2008.
The MAIOR burners are designed for the
combustion of light oil.
The burners comply with
standard EN267. Assembly and
commissioning must be carried
out only by authorised
specialists and all applicable
guidelines and directives must
be observed.
Burner description
The MAXFLAM burner is a two-stage,
fully-automatic monoblock type burners.
Burner head is designed to get the lowest
emissions in terms of NOx and unburnt
particles in order to maximize the heat
generator efficiency. Emissions can be
different respect to the ones recorded in
the lab because they depends a lot on the
generator on which the burner is fit.
The installer must comply with compulsory
rules. Avoid for instance dangerous
atmosphere or not ventilated rooms.
Packaging and handling
Move the burner still in its packaging using
a trolley or forklift, taking care not to drop it
and elevating it no more than 20cm from
ground level. After having removed the
packaging, check that the contents are in
good condition and correspond with what
was ordered. If in doubt, contact the
manufacturer.
The burner must be installed by a
qualified individual.
If the weight and dimensions do not allow
for manual lifting, ask another operator for
help or use a forklift, harness the burner
using belts if no eyebolts are available.
Use the accessories provided
(flange, gasket, pins and nuts) to
install the burner onto the boiler,
taking care not to damage the
isolating gasket.
We can accept no warranty liability
whatsoever for loss, damage or injury
caused by any of the following:
- Inappropriate use.
- Incorrect assembly or repair by the
customer or any third party, including the
fitting of non-original parts.
Provision of the system and the
operating instructions
The firing system manufacturer must
supply the operator of the system with
operating and maintenance instructions on
or before final delivery. These instructions
should be displayed in a prominent
location at the point of installation of the
heat generator, and should include the
address and telephone number of the
nearest customer service centre.
Notes for the operator
The system should be inspected by a
specialist at least once a year. It is
advisable to take out a maintenance
contract to guarantee regular servicing.
WARNING
DANGER
WARNING
WARNING
WARNING

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Contents  Burner description
KIT & ACS delivered separately
MAIOR P 200 AB TC 23040050
MAIOR P light oil burner
RANGE NAME BY FUEL TYPE
200 200 kg/h - 2372 kW
MODEL SIZE (Gas: kW; Oil: kg/h)
Standard Classe 2-OIL EN267 (<185 mg/kWh)
EMISSIONS
AB 2 stages
PR 2 stages progressive mechanical gas / oil
MD 2 stages modulating mechanical with PID
OPERATION TYPE
23040050 230-400 Volt, 50 Hz
ELECTRICAL POWER SUPPLY
TC Short head
TL Long head
HEAD TYPE
- Light oil
KER Kerosene
B10 Biodiesel
FUEL
Scope of delivery
CB: COMPLETE BURNER
- 1 bag including :
- multilanguage technical manual.
- filter and hoses.
- nozzle and spanner.
- screws, nuts and washer.

103
T1
104
102
106
105
Y1
118
Y2
Y3
HS
M
M1
101
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Function  General safety functions
Description of functions
When the system is switched on for the
first time, after a power failure or safety
shutdown, after a lack of fuel or after the
system has been out of operation for 24
hours, the pre-ventilation period of 25
seconds begins.
During prepurge period:
- blower pressure is monitored.
- the combustion chamber is monitored for
flame signals.
At the end of the prepurge period:
- ignition is switched on.
- main and safety valve are opened.
- burner starts.
Monitoring
The flame is monitored by an
photoresistor. The burner switches to lock-
out if it doesn't survey the light of the
flame.
Safety functions
- If no flame is produced when the burner
is started, the burner will be switched off at
the end of the safety period, lasting no
more than 5 seconds, and the oil valve will
close.
- If the flame goes out during operation,
the oil supply is interrupted within one
second. A restart takes place. Once the
burner starts, operation is continued.
Otherwise, a safety lock-out occours.
- If there is a lack of air during
preventilation or operation, a safety lock-
out occours.
- If there is a lack of oil, the burner does
not begin operation or switches off.
In the event of controller shutdown
- Controller thermostat interrupts heat
request.
- Oil solenoid valves close.
- Flame goes out.
- Burner motor switches off.
- Burner is ready for operation.
M1 Burner motor
HS Hydraulic system
T1 Trasformatore
Y1 Solenoid valve
Y2 Solenoid valve
Y3 Solenoid valve
101 Blower / Fan
102 Oil pump
103 Air damper
104 Oil pressure regulator
105 Hoses
106 Filter
118 Nozzle

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Function  Siemens LMO.... control and safety unit
!Always disconnect the power supply before installing or removing the control unit Do not attempt to open or carry out repairs on
the control unit.
Control panel
1 - fuse
2 - termal lock-out lamp
3 - 1 st. stage working lamp
4 - 2 nd. stage working lamp
5 - high-low flame switch
6 - main switch I / O
7 - reset key
0
I
1
2
6
3
5
4
7
01
2
01
2
Connection diagram and internal diagram LMO44… Control sequence LMO44…
126745
10 11 12
W
SB
R
L
N
MZBV1
AL
Si
83
OW
OH
N
83
QRB
QRC
br
bl sw
1
7130a04/1105
9
EK2
EK1 µC-Steuerung
K1 K2
K4
BV2
LED
kbr
FSV
µC2
µC1
K3
R
W
SB
OH
OW
M
Z
BV2
FS
A´ AB C D
1
8
3
3
6
5
11
12
t1´
t3 t3n
TSA
tw
BV1 4
t4
t1
7130d05/1105
AL Alarm device
BV... Fuel valve
EK1 Lockout reset button
EK2 Remote lockout reset button
FS Flame signal
FSV Flame signal amplifier
K... Contacts of control relay
kbr Cable link (required only
when no oil preheater is used)
LED 3-color signal lamp
M Burner motor
OW Release contact of oil preheater
OH Oil preheater
QRB... Photoresistive flame detector
QRC... Blue-flame detector
bl = blue, br = brown, sw = black
R Control thermostat or
pressurestat
SB Safety limit thermostat
Si External primary fuse
W Limit thermostat or pressure
switch
Z Ignition transformer
TSA Ignition safety time
tw Waiting time
t1 Prepurge time
t1´ Purge time
t3 Preignition time
t3n Postignition time
t4 Interval from flame signal to
release of «BV2»
A´ Start of startup sequence with
burners using an «OH»
A Start of startup sequence with
burners using no «OH»
B Time of flame establishment
C Operating position
D Controlled shutdown by «R»
Color code table for multicolor signal lamp (LED)
Status Color code Color
Waiting time «tw», other waiting states ❍................................................................................... Off
Oil preheater on, waiting time «tw» ●................................................................................... Yellow
Ignition phase, ignition controlled ● ❍ ● ❍ ● ❍ ● ❍ ● ❍ ● ❍ ● ❍ ● ❍ ● ❍ ● ❍ ● ❍ Flashing yellow
Operation, flame o.k. ❑................................................................................... Green
Operation, flame not o.k. ❑ ❍ ❑ ❍ ❑ ❍ ❑ ❍ ❑ ❍ ❑ ❍ ❑ ❍ ❑ ❍ ❑ ❍ ❑ ❍ ❑ ❍ Flashing green
Extraneous light on burner startup ❑ ▲ ❑ ▲ ❑ ▲ ❑ ▲ ❑ ▲ ❑ ▲ ❑ ▲ ❑ ▲ ❑ ▲ ❑ ▲ ❑ ▲ Green-red
Undervoltage ● ▲ ● ▲ ● ▲ ● ▲ ● ▲ ● ▲ ● ▲ ● ▲ ● ▲ ● ▲ ● ▲ Yellow-red
Fault, alarm ▲................................................................................... Red
Error code output (refer to «Error code
table») ▲ ❍ ▲ ❍ ▲ ❍ ▲ ❍ ▲ ❍ ▲ ❍ ▲ ❍ ▲ ❍ Flashing red
Interface diagnostics ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ Red flicker light
Legend: ....... Steady on ▲ Red ❑ Green
❍ Off ● Yellow

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Function  Oil burner pump
1 - INLET
2 - RETURN
3 - BLEED AND PRESSURE
GAUGE PORT
4 - VACUUM GAUGE PORT
5 - PRESSURE ADJUSTMENT
6 - TO NOZZLE
The oil burner pump used is a self-priming
gear pump, which must be connected as
two-line pump via a bleed filter. There is an
intake filter and an oil pressure regulator
integrated in the pump. Pressure gauges
for pressure measurements and negative
pressure measurements must be
connected before the equipment is
commissioned.
NB: before starting the burner, check that
the return pipe is open. An eventual
obstraction could damage the pump
sealing device.
6
5
4
3
21
SUNTEC
SUNTEC
SUNTEC
AJ 6 CC
PUMP
IDENTIFICATION
(Not all model combinations are available
Consult your Suntec representative)
AJ : basic valve
Gear set capacity
(see pump capacity curves)
Shaft rotation
andnozzle location
(seen from shaft end)
A : clockwise rotation /
right handnozzle.
B : clockwise rotation /
left handnozzle.
C : anti clockwise rotation /
left handnozzle.
D : anti clockwise rotation /
right handnozzle.
Pressure range
C : 10-20 bars
E : 10-30 bars
AJ 6 C C 1 000 4 P
Flange mounting
000 :standardmodel
cut-off function
002 : by-pass nozzle
no cut-off function
003 : Ø8mm shaft
cut-off function
Revision number
Installation
P : by-pass plug installed
in vacuum gauge port
for two-pipe operation
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100
150
200
250
300
350
5 101520253035
Ref :SK272-24/11/1999
AJ6
AJ4
TECHNICALDATA
General
Mounting Flange according toEN 225
Connection threads Cylindrical according toISO 228/1
Inlet and returnG1/4
Nozzle outletG1/8
Pressuregauge port G1/8
Vacuumgauge port G1/8
Valvefunction Pressureregulating and cut-off*
(* except for 1002 models).
StrainerOpen area :30 cm2
Opening size:120 x 150 +m2
ShaftAJ1000/1002 :Ø11mm (7/16")
AJ1003 :Ø8mm according toEN 225.
By-pass plug Inserted in vacuumgauge port for 2pipesystem;
tobe removed witha4mm Allen key
for 1pipesystem.
Weight1,7 kg
Hydraulic data
Nozzle pressurerange C :10 -20 bars
E:10 -30 bars
Deliverypressuresetting 12 bars
Operating viscosity2-75mm²/s (cSt)
Oil temperature0-60°C in the pump.
Inlet pressure2barsmax.
Returnpressure2barsmax.
Suction height0,45 barsmax. vacuumtoprevent air separation
from oil.
Rated speed 3600 rpmmax.
Torque(@ 45 rpm) 0,30 N.m
Pressure(bars)
Viscosity= 5cSt -rated speed = 2850 rpm
Datashowntake intoaccount awear margin.
Do not oversizethe pump when selecting the gear capacity.
Capacity(L /h)
Pump capacity

11
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Function  Oil burner pump
1 - INLET
2 - RETURN
3 - BLEED AND PRESSURE
GAUGE PORT
4 - VACUUM GAUGE PORT
5 - PRESSURE ADJUSTMENT
6 - TO NOZZLE
The oil burner pump used is a self-priming
gear pump, which must be connected as
two-line pump via a bleed filter. There is an
intake filter and an oil pressure regulator
integrated in the pump. Pressure gauges
for pressure measurements and negative
pressure measurements must be
connected before the equipment is
commissioned.
NB: before starting the burner, check that
the return pipe is open. An eventual
obstraction could damage the pump
sealing device.
6
53
2
SUNTEC
SUNTEC
14
SUNTEC
J 7 C 1000
PUMP
IDENTIFICATION
(Not all model combinations are available.
Consult your Suntec representative)
J : Pressure regulation
Gear set capacity
(see pump capacity curves)
Filter
Shaft rotation
andnozzle location
(seen from shaft end)
A : clockwise rotation/
right handnozzle.
B : clockwise rotation/
left handnozzle.
C : anti clockwise rotation/
left handnozzle.
D :anti clockwise rotation/
right handnozzle.
Pressure range
C : 10-21 bars
E : 10-30 bars
J 6 C A C 1 001 5 P
Flange mounting
000 : conical connection threads
cut-off function
001 : cylindrical connection threads
cut-off function
002 : cylindrical connection threads
by-pass nozzle, no cut-off function
Revision number
5: for J4andJ6
4: for J7
Installation
P : by-pass plug installedin return port
for two-pipe operation
vers le
gicleur
Prise
manomètre
INSTALLATION
BITUBE
Engrenage
Réglage
de lapression
Bouchon
de dérivation
monté
Bouchon
de dérivation
retiré
Retour du fioul
au réservoir ou à
l'aspiration
Fioul en aspiration
Fioul sous pression
Joint
d'étanchéité
de l'arbre
Aspiration
Retour
Prise
vacuomètre
INSTALLATION
MONOTUBE
Retour
à l'aspiration
Retour
obturé
0
100
200
300
400
5 101520253035
J7
J6
J4
Ref :SK264 -20/03/2001
TECHNICALDATA
General
Mounting Flange mounting according toEN 225.
Model 1000 Models 1001/1002
Connection threads Conical Cylindrical (according toISO 228/1)
Inlet and return1/4"NPTF G 1/2
Nozzle outlet 1/8"NPTF G 1/4
Pressuregauge port 1/8"NPSF G 1/8
Vacuumgauge port 1/4"NPTF G 1/2
Valvefunction Pressureregulating and cut-off (except for 1002 models).
StrainerOpen area :45 cm²
Opening size:170 μm
ShaftØ11mm according toEN 225.
By-pass plug Inserted in returnport for 2pipesystem;
tobe removed witha3/16" Allen key for 1pipesystem.
Weight4kg
Hydraulic data
Nozzle pressurerange C :10 -21 bars
E:10 -30 bars
Deliverypressuresetting 12 bars
Operating viscosity2-75 mm²/s (cSt)
Oil temperature0-90°C in the pump.
Inlet pressure1,5barsmax.
Returnpressure1,5barsmax.
Suction height0,45 barsmax. vacuumtoprevent air separation from oil.
Rated speed 3600 rpmmax.
Torque(@ 45 rpm) 0,30 N.m
Pressure(bars)
Viscosity= 5cSt -rated speed = 2850 rpm
Datashowntake intoaccount aw ear margin.
Do not oversizethe pump when selecting t he
gear capacity.
Capacity(L /h)
Pump capacity

12 www.ecoflamburners.com
EN
420010372500
NOZZLE PUMP PRESSURE (bar)
GPH 10 11 12 13 14 15 16
2,50 9,50 9,97 10,41 10,83 11,24 11,64 12,02
3,00 11,40 11,96 12,49 13,00 13,49 13,96 14,42
3,50 13,30 13,95 14,57 15,17 15,74 16,29 16,83
4,00 15,20 15,94 16,65 17,33 17,99 18,62 19,23
4,50 17,10 17,94 18,73 19,50 20,24 20,95 21,63
5,00 19,00 19,93 20,82 21,67 22,48 23,27 24,04
5,50 20,90 21,92 22,90 23,83 24,73 25,60 26,44
6,00 22,80 23,92 24,98 26,00 26,98 27,93 28,84
6,50 23,70 25,91 27,06 28,17 29,23 30,26 31,25
7,00 26,60 27,90 29,14 30,33 31,48 32,58 33,65
7,50 28,50 29,90 31,22 32,50 33,73 34,91 36,05
8,30 31,54 33,08 34,55 35,97 37,32 38,63 39,90
9,50 36,10 37,87 39,55 41,17 42,72 44,22 45,67
10,50 40,06 41,73 43,74 45,41 47,20 48,90 50,50
12,00 45,60 47,80 50,00 52,00 54,00 55,90 57,70
13,80 52,40 55,00 57,50 59,80 62,10 64,20 66,30
15,30 58,10 61,00 63,70 66,30 68,80 71,10 73,60
17,50 66,50 69,80 72,90 75,80 78,70 81,50 84,10
19,50 74,10 77,70 81,20 84,50 87,70 90,80 93,70
21,50 81,70 85,70 89,50 93,20 96,70 100,10 103,40
24,00 91,20 95,70 99,90 104,00 107,90 111,70 115,40
28,00 106,40 111,60 116,60 121,30 125,90 130,30 134,60
30,00 114,00 119,60 124,90 130,00 134,90 139,60 144,20
GPH OUTPUT kg/h
NOZZLE FLOW RATE (DELAVAN B  MONARCH PLP)
WARNING: To calculate the length of the pipework all the straight parts, curves, up and down pipes must be taken into consideration.
The static suction height is the distance between the standing valve and the axis of the burner pump. Negative pressure must not
exceed 0,45 bar; if negative pressure is greater pump operation may become faulty, leading to an increase in mechanical noise and
perhaps even breakage. All oil ring installations must comply with the local safety rules existing in the country of installation
Function  Light oil feeding and suction line  Nozzle chart
HYDRAULIC CIRCUIT
LIGHT OIL FEEDING
176: oil pump
178: solenoid valve
RL: return line
VL: suction line
VL1: working oil valve
VL2: working oil valve
V1
178
176
VL
RLV2
SUCTION LINE LENGTHS FOR PIPE SYSTEMS
H
H
H (m)
ø 14 mm ø 16 mm
0
0,5
1
2
3
3,5
22
25
30
35
38
40
38
45
50
60
70
80
ø 14 mm ø 16 mm
16
18
20
25
29
31
29
33
37
44
52
55
J 7
(m)
H (m)
ø 14 mm ø 16 mm
0
0,5
1
2
3
3,5
25
20
18
10
5
2
45
38
33
20
10
4
ø 14 mm ø 16 mm
16
14
12
7
3
1
29
26
22
14
7
4
AJ 6
(m)
J 7
(m)
AJ 6
(m)
Pipe length
Pipe length
• Two-pipe lift system
• Two-pipe siphon feed system

13
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420010372500
Installation  Burner assembly
Burner blast tube insertion depth and
brickwork
Unless otherwise specified by the boiler
manufacturer, heat generators without a
cooled front wall require brickwork or
insulation 5 as shown in the illustration.
The brickwork must not protrude beyond
the leading edge of the blast tube, and
should have a minimum conical angle of
60°. Gap 6 must be filled with an elastic,
non-combustible insulation material. For
boilers with reverse firing, the minimum
burner tube insertion depth A as specified
in the boiler manufacturer’s instructions
must be observed.
On boilers the blast tube insertion depth
should be observed as per the boiler
manufacturer's instructions.
Reverse flame boiler :
A = 50-100 mm.
Three pass boilers :
A1 = 50-100 mm.
Exhaust system
To avoid unfavourable noise emissions,
right-angled connectors should not be
used on the flue gas side of the boiler.
Burner assembly
The burner is fixed to the boiler.
Installation:
• fix the flange 3to the boiler with
the screws 4
Removal:
• loosen the screws and remove the
burner.
Oil connection
The filter must be located in such a way
that the correct hose routing cannot be
impaired. The hoses must not kink.
A
A1
4
3

3,5 mm
6 mm
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Installation  Electrical connection  Checks before commissioning
Checks before commissioning
The following must be checked before
initial commissioning:
• That the burner is assembled in
accordance with the instructions given
here.
• That the burner is pre-set in accordance
with the values in the adjustment table.
• Setting the combustion components.
• The heat generator must be ready for
operation, and the operating regulations
for the heat generator must be
observed.
• All electrical connections must be correct.
• The heat generator and heating system
must be filled with water and the
circulating pumps must be in operation.
• The thermostats, pressure regulator, low
water detectors and any other safety or
limiting devices that might be fitted must
be connected and operational.
• The exhaust gas duct must be
unobstructed and the secondary air
system, if available, must be
operational.
• An adequate supply of fresh air must be
guaranteed.
• The heat request must be available.
• The fuel supply lines must be
assembled correctly, checked for leaks
and bled.
• A standard-compliant measuring point
must be available, the exhaust gas duct
up to the measuring point must be free
of leaks to prevent anomalies in the
measurement results.
Position of electrodes
Setting the ignition electrode: see diagram
Always check the position of the
electrodes after service a wrong position
might cause ignition problem.
P
T
STC
Q
HLB
S
N
T
P
T
STS
50 Hz 400V
PE
R
10NR TS 75 6 981 2 3 4 11 12
HLF
P
T
STAB
Ignition electrode
Electrical connection
The electrical installation and connection
work must only be carried out by an
authorised electrical specialist.
All applicable rules and regulations must
be observed.
The electrical installation should include a
type A circuit breaker.
The applicable guidelines and
directives must be observed, as well as
the electrical circuit diagram supplied
with the burner!
• Make sure that the appliance is
connected to an efficient earthing system.
• Make sure that the earth wire is a couple
of cm longer than the other wires in the
power supply cable.
• Check to ensure that the power supply
voltage is as specified in the electric
diagram and in data plate.
• Burner fuse: 5 A.
Electrical connection (plugin)
It must be possible to disconnect the
burner from the mains using an
omnipolar shutdown device complying
with the standards in force. The burner
and heat generator (boiler) are connected
to the terminal block of the cabinet (fig.1).
The burners are produced with
connections suitable for power supply
380400 V threephase.
The burners with electric motors of an
output lower or equal to 3 kW can be
adapted to 220-230 V (please follow the
instructions on the backside); motors with
higher output can only work 380-400 V
three-phase.
In case of request of burners different from
the above mentioned standard, it is
recommended to make specific mention in
the order.
Instructions: how to adapt electric
motors of an output lower or equal to 3
kW to 220230 V power supply
It is possible to change the voltage of the
burner by operating as follows:
1. change the connection inside the
electric box of the motor, from star to delta
(see picture 3);
2. change the setting of the thermal relay,
referring to the absorption values indicated
in the motor nameplate. If necessary,
replace the thermal relay with another one
of suitable scale.
This operation is not possible on motors
above 3 kW.
For more information, please contact the
Ecoflam staff.
220V
380V
fig.1
fig.3

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Start up  Oil side
!
Risk of air blast!
Continuously check CO, CO2and
soot emissions when adjusting the
output of the burner. Optimise
combustion values in the event of
CO formation. CO must not exceed
50 ppm.
Start up the burner
The control box starts the pre-purge cycle,
the fan motor and the oil motor and opens
the air flaps in full open positon.
At the end of pre-purging, the control box
starts the igniton transformer.
After a few seconds the control box opens
the pump oil valve, and the 1st stage sole-
noid valve (Low flame) and starts the
flame. After a safety interval of 5 seconds
and a correct ignition, the control box turns
off the ignition transformer and, 5 seconds
later, opens the 2nd stage solenoid valve
(High flame). In order to obtain an optimal
combustion, it is necessary adjust the
LOW - HIGH flame air flow, according to
the instruction given further on. During
such a phase, it will be possible to ma-
nually switch between HIGH ( II ) and
LOW ( I ) flame and viceversa, through the
High/Low flame switch. At the end of the
adjusting phase, leave the switch in posi-
tion II (HIGH flame).
In case of faulty igniton, the control box
switches the burner into safety condition,
in such a case you must rearm the burner.
Check the combustion values and adjust
the oil pressure.
Adjusting the maximum oil flow rate
Put the selector on the maximum
operation. Adjust the oil pressure reading
the value on the return manometer /
pressure gauge according to the nozzle
tables.
NOTE: the pump pressure is set from the
factory at the pressure required nozzle
pressure required as per table of nozzle.
If the output required is different from the
one set from the factory the pressure can
be adjusted according to the instruction
below.
Air flow rate adjustment in Low flame
running (fig.4):
1) Start the burner (checking that the air
damper is partially open).
2) Loosen clamping screw D.
3) Turn air damper C until obtaining a cor-
rect combustion (checked with a com-
bustion gas analysis set).
4)Tighten clamping screw D.
Air flow rate adjustment in High flame
running (fig.4):
WARNING: due to the presence of oil
under pressure in the hydraulic jack when
the burner is working in High flame condi-
tion, the air flow rate adjustment is to be
made with the use of an adjusting ring nut
1 with the burner running in Low flame
condition. The combustion checks are to
be done once the burner is turned to High
flame condition again.
1)Loosen clamping ring nut 2.
2)Increase or decrease the air flow rate
through the adjusting ring nut 1 (Clock-
wise to increase, counterclockwise to
decrease).
3)Tighten clamping ring nut 2.
4)Switch manually from Low flame to High
flame and check the combustion values.
On the selector put the operation on minimum capacity.
KMV
!KMV contactor: check the oil pump motor and air fan motor rotation.
If the rotation if not correct invert the two phases on the power supply.
: operation on minimum
capacity
: operation on maximum
capacity (automatic
operation)
Firing head setting (fig.5)
The firing head position adjustment is
made in order to obtain the best combu-
stion efficiency. When used with minimum
outputs the firing head is adjusted in rear
position. With high output, the firing head
is adjusted in forward position.
Adjustment:
- Loosen screw A through a suitable Allen
key.
- By a screwdriver act on the hex. head
screw B until is reached the desired posi-
tion.
- Tighten screw A.
C
2+ –
D
1
–
+
B
A
+
--
fig.4
fig.5
0
I
MAIN SWITCH
0 - OFF
1 - ON

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Service  Maintenance
Burner and boiler servicing must only
be carried out by qualified personell.
The system operator is advised to take
out a service contract to guarantee
regular servicing.
Attention
• Disconnect the electrical supply before
carrying out any maintenance or
cleaning work.
• The blast tube and firing head may be
hot.
Checking the exhaust gas temperature
• Check the flue gas temperature at
regular intervals.
• Clean the boiler if the flue gas
temperature is more than 30°C above
the value measured at the time of
commissioning.
• To simplify the check, use a flue gas
temperature indicator.
Maintenance on the burner
• Check oil supply components (tubes,
lines) and their connections for leaks or
signs of wear, replace if necessary.
• Check electrical connections and
connection cables for damage, replace if
necessary.
• Check oil filter, clean or replace as
necessary.
• Clean fan wheel and housing and check
for damage.
• Check and clean the mixing unit.
• Check ignition electrodes block, readjust
or replace as necessary.
• Start burner, check flue gas data, correct
burner settings if necessary.
• Check the setting for air pressure switch.
• Carry out an operating check.
• Check the oil filter.
Recording commissioning data
Test n°1 n°2
Date
Model
Type oil
Oil calorific value
Burner output min kW
Burner output max kW
Flue gas temperature C°
Air temperature C°
CO2 %
CO ppm
NOx ppm
Performance %
Corrective action
Operator name
Company
WARNING

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In case of operating trouble it should be
checked whether the system is in proper
working order.
Make a check for the following:
1. Availability of fuel.
Correct position of fuel selector switch.
2. Availability of electric power in the
burner system.
3. Proper functional order and setting of all
control and safety instruments such as
temperature controller, safety limiter, water
failure cut-out, electrical limit switches, etc.
If the trouble is not found to be due to any
of the above-mentioned points it will be
necessary to test the burner functions very
carefully.
Prevailing conditions:
The burner will be found to be out of
operation and in faulty and interlocked
position.
Proceed with searching for the cause of
the trouble and eliminate it. Unlock the
control box by pressing the fault eliminate
key and start the burner.
Do not press the fault eliminate key longer
than 10 seconds.
The start-up program will be initiated and
should be carefully monitored.
The possible cause of the fault may be
quickly found by reference to the fault
indicator of the control box and watching
the start-up and operating program.
Service  Operating trouble
Error code table
Red blink code of «AL» at Possible cause
signal lamp (LED)) term. 10
2 blinks on No establishment of flame at the end of «TSA»
- Faulty or soiled fuel valves - Faulty or soiled flame detector
- Poor adjustment of burner, no fuel - Faulty ignition equipment
3 blinks on Free
4 blinks on Extraneous light on burner startup
5 blinks on Free
6 blinks on Free
7 blinks on Too many losses of flame during operation
(limitation of the number of repetitions)- Faulty or soiled fuel valves.
- Faulty or soiled flame detector - Poor adjustment of burner.
8 blinks on Time supervision oil preheater
- Oil preheater failed 5 times during prepurging
9 blinks on Free
10 blinks off Wiring fault or internal fault, output contacts,other faults.
on 3 times temporary fault of the output contacts

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Service  Troubleshooting
The list of faults/causes/possible solutions for a set of main failures is a guideline for professional personell authorised to carry out
service and maintenance. Irregular burner operation or malfunction: check that every adjustment parameter is correctly set as per
instruction on this manual.
The burner does not start.
- Main switch in “0”.
- Fuses are blown.
- Boiler thermostats are in open position.
- Control box is defective.
The burner runs the prepurging but does not ignite and then switches into safety condition.
- Control box is defective.
- Ignition transformer is defective.
- Electrodes are dirty.
- Electrodes are defective.
- Electrodes are in wrong position.
- Nozzles are clogged.
- Nozzles are too worn.
- Filters are clogged.
- Oil pressure too low.
- Combustion air flow rate excessively high related to nozzle’s flow rate.
The burner ignites but then switches into safety condition.
- Control box is defective.
- Nozzles are clogged.
- Nozzles are too worn.
- The photocell does not detect the flame.
- Filters are clogged.
- Oil pressure too low.
- Combustion air flow rate excessively high related to nozzle’s flow rate.
The burner does not switch to High flame.
- 1st(Low flame) and 2nd (High flame) stage manual switch on control board is in wrong position.
- Control box is defective.
- 2nd (3rd) stage solenoid valve coil is defective.
- Oil pressure too low.
- Filters are clogged.
- 2nd (3rd) stage nozzle is too worn.
- 2nd (3rd) stage nozzle is clogged.
- Air damper motor jack not properly adjusted or defective.

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Contenuti generali  Indice  avvertenze generali
Panoramica Dati tecnici 3
Curve di lavoro 4
Dimensioni d’ingombro 5
Contenuti
generali
Indice 19
Avvertenze generali 19
Descrizione del bruciatore 20
Funzione Funzioni generali di sicurezza 21
Control and safety unit SIEMENS LMO... - Pannello di
controllo
22
Pompa del bruciatore 23
Linea di alimentazione del combustibile 25
Tabella ugelli 25
Installazione Montaggio del bruciatore 26
Connessione elettrica 27
Controlli da eseguire prima della messa in funzione 27
Messa in funzione Lato gasolio 28
Assistenza Manutenzione 16
Possibili inconvenienti 17
Risoluzione dei problemi 18
Panoramica Schemi elettrici 71
Parti di ricambio 73
Dichiarazione di conformità
per bruciatori ad olio
Noi ,
Ecoflam Bruciatori S.p.A.
dichiariamo sotto la nostra
responsabilità, che i bruciatori ad olio
MAIOR
sono conformi alle norme elencate :
EN 676 EN 501561
EN 550141 EN 550142
EN 603351 EN 603352102
EN 6100062 EN 6100063
Questi prodotti vengono contrassegnati
con il marchio CE nel rispetto delle
direttive:
2014/35/UE Low Voltage Directive
2014/30/UE EMC Directive
2006/42/EC Machine directive
2011/65/EU RoHS2 directive
Avvertenze importanti
I bruciatori Ecoflam sono stati progettati e
costruiti nel rispetto delle normative e
direttive correnti.
Tutti i bruciatori rispondono
alle normative sulla sicurezza
e sul risparmio energetico nel
limite del campo di lavoro
dichiarato.
Il bruciatore non deve
funzionare fuori del campo di
lavoro.
La qualità del prodotto è garantita dal
sistema di certificazione in base alla
norma ISO 9001:2008.
I bruciatori MAIOR sono progettati per la
combustione di gasolio, con basse
emissioni inquinanti. I bruciatori sono
conformi alla norma EN 267.
Montaggio, messa in funzione e
manutenzione devono essere
eseguiti esclusivamente da
personale tecnico autorizzato,
nel rispetto delle direttive e delle
prescrizioni in vigore.
Descrizione del bruciatore
Il bruciatore MAIOR PAB è bistadio, a
funzionamento completamente
automatico in esecuzione monoblocco.
La geometria della testa di combustione
permette di ottenere bassi livelli di NOx e
di incombusti, massimizzando quindi il
rendimento del generatore.
Le emissioni possono essere diverse da
quelle riscontrate nel laboratorio di prova
in quanto dipendono molto dal generatore
sul quale il bruciatore è installato.
L’installatore deve rispettare le normative
vigenti. Per esempio sono da evitare locali
con atmosfere pericolose o non ventilate.
Imballo e movimentazione
Movimentare il bruciatore ancora imballato
con un carrello o un elevatore facendo
attenzione a non farlo cadere tenendosi a
non più di 20 cm da terra.
Dopo aver tolto l’imballo, controllare che il
contenuto sia integro e corrisponda al
prodotto ordinato. In caso di dubbi,
contattare il produttore.
L’installazione del bruciatore
deve essere effettuata
da personale abilitato.
Se le dimensioni e il peso non consentono
un sollevamento manuale, farsi aiutare da
un altro operatore, od utilizzare un
sollevatore imbracando il bruciatore con
delle fasce se non disponibili i golfari.
Usare gli accessori in dotazione
(flangia ,guarnizione, perni e dadi)
per installare il bruciatore alla
caldaia facendo attenzione a non
danneggiare la guarnizione isolante.
Si esclude qualsivoglia responsabilità
per eventuali danni derivanti dalle
seguenti cause:
- utilizzo non conforme.
- montaggio difettoso e/o riparazione a
cura dell'acquirente o terzi, ivi inclusa
l'applicazione di elementi di origine
estranea.
Consegna e istruzioni per l'uso
Il costruttore dell'impianto di combustione
è tenuto a consegnare al gestore
dell'impianto, al più tardi all'atto della
consegna dello stesso, le istruzioni per
l'uso e la manutenzione. Queste istruzioni
devono essere appese nel locale di
installazione del generatore termico in
modo ben visibile. Devono essere indicati
l'indirizzo ed il numero telefonico del punto
di assistenza più vicino.
Avvertenza per il gestore
L'impianto dev'essere controllato almeno
una volta l'anno da un tecnico specia-
lizzato. Al fine di garantire un'esecuzione
regolare, si suggerisce di stipulare un
contratto per la manutenzione
dell'impianto.
ATTENZIONE
ATTENZIONE
PERICOLO
ATTENZIONE
ATTENZIONE

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Contenuti generali  Descrizione del bruciatore
KIT & ACS ordinabili e
consegnati separatamente
MAIOR P 200 AB TC 23040050
MAIOR P Bruciatore a gasolio
NOME
200 200 kg/h - 2372 kW
MODELLO (Gas: kW; Olio: kg/h)
Standard Classe 2-OIL EN267 (<185 mg/kWh)
EMISSIONI
AB 2 stadi
PR 2 stadi progressivo meccanico
PRE 2 stadi progressivo elettronico
TIPO DI FUNZIONAMENTO
23040050 230-400 Volt, 50 Hz
ALIMENTAZIONE ELETTRICA
TC Testa corta
TL Testa lunga
TIPO TESTA
- Gasolio
KER Kerosene
B10 Biodiesel
COMBUSTIBILE
Imballaggio
CB: BRUCIATORE COMPLETO
- 1 sacchetto :
- manuale tecnico.
- filtro e tubi flessibili.
- ugello e chiave per ugello.
- viti, dadi e rosette.