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Ecoflam MAX 1 User manual

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2

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Technical data
Operating instructions
Electric diagrams
Spare parts list
www.ecoflamburners.com
LIGHT OIL BURNERS
EN
MAX 1
MAX 1 TC B10 230-50-60 TW 3142915
MAX 1 TL B10 230-50-60 TW
25-02-2021
www.ecoflam-burners.com
EN
420010518600
2
Conformity declaration EN 3
Technical data EN 4
Working diagram EN 5
Dimensions EN 6
Operating instructions for authorised specialists EN 7 - 18
Electric diagrams EN 19
Spare parts list EN 20 - 21
Overview - Index of contents
3
www.ecoflam-burners.com
EN
420010518600
Overview - Conformity declaration
4www.ecoflam-burners.com
EN
420010518600
Technical data MAX 1
Burner output
max/min kW - kcal/h
41,4 17,6
35604 15136
Oil throughput
max/min kg/h 3,5 1,5
Hydraulic system
1 stage 1
Regulating ratio 1:1
Fuel oil
Light oil (L.C.V. 10.200 kcal/kg max. visc 1,6÷6 mm2/s at 20°C)
(EL) Hu = 11,86 kWh/kg
Emission class Standard Class 2 - OIL EN267 (NOx < 185 mg/kWh)
Control box ARISTON E-BCU OIL
Air regulation
Air flap -
Flame monitor sensor
Ignition transformer danfoss / cofi
Fuel-oil pump danfoss / suntec
Electric motor
rpm - watt
2800 (3400) rpm
75 W
Voltage 230 V / 50 (60) Hz
Power consumption
(operation) 300 W
Weight 7 kg
Protection level IP40
Sound pressure
level dB(A) 60
Ambient temp. for storage -20°…+70° C
Temperature
for use -10°…+60° C
Overview - Technical data
5
www.ecoflam-burners.com
EN
420010518600
0
0,5
1
1,5
2
2,5
3
3,5
4
0 20 40 60 80 100 120 140
mbar
0 20 40 60 80 100 120
kW
kg/h
kcal/h*1000
0246810
Working diagram
The working diagram shows
burner output as a function of
combustion chamber pressure.
It corresponds to the maximum
values specified by EN 267
measured at the test fire tube.
The efficiency rating of the
boiler should be taken into
account when selecting a
burner.
Calculation of burner output:
QF = QN
ηK
QF = Burner output (kW)
QN = Rated boiler output (kW)
ηK= Boiler efficiency (%)
MAX 1
Overview - Working diagram
6www.ecoflam-burners.com
EN
420010518600
Overview - Dimensions
X
Y
Z
Packaging
MAX 1
Ø a
Ø b
Ø c
M
MAX 1
Model A B C D D1 E F G I L M
MAX 1 263 143 120 80 140 153 89 160 126,5 151,5 M8
Model Ø a Ø b Ø c
MAX 1 100 126,5 151,5
Model X Y Z Kg
MAX 1 310 400 320 7
Boiler plate drilling
A
BC
I
M
L
7
www.ecoflam-burners.com
EN
420010518600
Contents - Index - General warnings
Overview Conformity declaration 3
Technical data 4
Working diagram 5
Dimensions 6
Contents Index 7
General warnings 7
Conformity declaration 7
Burner description 8
Function General safety functions 9
E-BCU OIL control and safety unit 10
Oil burner pump 11
Installation Burner assembly 12
Electrical connection 13
Checks before commissioning 13
Oil feeding and suction line 14
Start up Setting data table - air regulation 15
Adjusting burner output 16
Oil pressure regulation 16
Service Maintenance 17
Troubleshooting 18
Overview Electrical diagrams 19
Spare parts list 20-21
Important notes
Ecoflam burners have been designed and
built in compliance with all current
regulations and directives.
All burners comply to the safety
and energy saving operation
regulations within the standard
of their respective performance
range.
The burner must not operate out-
side the working range.
The quality is guaranteed by a quality and
management system certified in
accordance with ISO 9001:2008.
MAX P burners are designed for the low-
pollutant combustion of light oil.
The burners comply with
standard EN267. Assembly and
commissioning must be carried
out only by authorised
specialists and all applicable
guidelines and directives must
be observed.
Burner description
MAX burners are one stage fully automatic
monoblock devices. Burner head is
designed to get the lowest emissions in
terms of NOx and unburnt particles in
order to maximize the heat generator
efficiency. Emissions can be different
respect to the ones recorded in the lab
because they depends a lot on the
generator on which the burner is fit.
The installer must comply with compulsory
rules. Avoid for instance dangerous
atmosphere or not ventilated rooms.
Packaging and handling
Move the burner still in its packaging using
a trolley or forklift, taking care not to drop it
and elevating it no more than 20cm from
ground level. After having removed the
packaging, check that the contents are in
WARNING
DANGER
WARNING
good condition and correspond with what
was ordered. If in doubt, contact the
manufacturer.
The burner must be installed by a
qualified individual.
If the weight and dimensions do not allow
for manual lifting, ask another operator for
help or use a forklift, harness the burner
using belts if no eyebolts are available.
Use the accessories provided
(flange, gasket, pins and nuts) to
install the burner onto the boiler,
taking care not to damage the
isolating gasket.
We can accept no warranty liability
whatsoever for loss, damage or injury
caused by any of the following:
- Inappropriate use.
- Incorrect assembly or repair by the
customer or any third party, including the
fitting of non-original parts.
- non authorised modifications made on
the burner.
Provision of the system and the
operating instructions
The firing system manufacturer must
supply the operator of the system with
operating and maintenance instructions on
or before final delivery. These instructions
should be displayed in a prominent
location at the point of installation of the
heat generator, and should include the
address and telephone number of the
nearest customer service centre.
Notes for the operator
The system should be inspected by a
specialist at least once a year. It is
advisable to take out a maintenance
contract to guarantee regular servicing.
WARNING
WARNING
BURNER SELECTION: Type of
operation and configuration must
be done by professional personnel
in order to grant correct working of
the burner. Installation, start-up and
maintenance must be carried out by
authorised specialists and all applicable
guidelines and regulations (including local
safety regulations and codes of practise)
must be observed.
Installation location
The burner must not be operated in rooms
containing aggressive vapours (e.g. spray,
perchloroethylene, hydrocarbon
tetrachloride, solvent, etc.) or tending to
heavy dust formation or high air humidity.
Adequate ventilation must be provided at
the place of installation of the furnace
system to ensure a reliable supply with
combustion air.
WARNING
8www.ecoflam-burners.com
EN
420010518600
A1 E-BCU OIL control box
M1 Electric motor for pump and
blower wheel
T1 Ignition transformer
Y Graduated rod
Y1 Solenoid valve
3 Air regulation in the burner head
5 Fastening screws for equipment plate
9 Wieland socket
15 Burner flange
16 Release knob
102 Fuel-oil pump
103B Air regulation
113 Air intake
3
113 103B
5
Y1
A1
M1 T1
15
16
102 9Y
Contents - Burner description
Scope of delivery
CB: COMPLETE BURNER
- 1 bag including :
- multilanguage technical manual.
- filter and hoses.
- wieland plug.
- nozzle and spanner.
- screws, nuts and washer.
KIT & ACS delivered separately
MAX 4 LN TC 230-50-60 TW
MAX Light oil
RANGE NAME BY FUEL TYPE
MAX 4 4 kg/h
MODEL SIZE (Gas: kW; Oil: kg/h)
1 stage
R 1 stage with preheather
OPERATION TYPE
MAX Low NOx Low NOx Class 3 yellow flame (<120 mg/kWh)
MAX Standard Class 2-OIL EN267 (<185 mg/kWh)
EMISSION COMBUSTION TYPE
TC Short head
TL Long head
HEAD TYPE
Light oil
KER Kerosene
BIODIESEL Biodiesel
B10 10 % Biodiesel
D Heavy oil: max visc. 50° E at 50°C
FUEL
230-50-60 230 Volt, 50-60 Hz
ELECTRICAL SUPPLY TO THE SYSTEM
CONFIGURATION ON REQUEST
HT High temperature version
TW Thermowatt
CONTROL BOX
15 14
9
www.ecoflam-burners.com
EN
420010518600
Function - General safety functions
Light oil pre-heating (version R)
If the system demands heat, the pre-
heater is switched on first.
When the oil preheating temperature is
reached, a thermostat in the pre-heater
activates the program sequence.
The heating time with cold start is
approximately 1 minutes.
Operating function
- If heat is requested by the boiler
regulator, the automatic oil combustion
control unit starts the program
sequence.
- The motor starts, the igniter is switched
on and the preventilation period of 15
seconds commences.
- During the preventilation period, the
furnace is monitored for flame signals.
- At the end of the preventilation period,
the fuel-oil solenoid valve opens and the
burner starts.
- The igniter remains switched off while
the burner is in operation.
Controlled shutdown
- Boiler thermostat interrupts heat
request.
- The fuel-oil solenoid valve closes and
the flame is extinguished.
- Burner motor switches off.
- Burner enters standby.
Safety function
A safety shutdown occurs:
- if a flame signal is present during
preventilation (parasitic flame
monitoring).
- if no flame is produced within 5 seconds
(safety time) of start-up (fuel
authorisation).
- if no flame is produced after an
unsuccessful restart attempt in the
event of flame failure during operation.
A safety shutdown is indicated by the
malfunction lamp lighting up and it is then
only possible to reenable the burner by
pressing the reset button after the cause
of the malfunction has been rectified.
For further information, see the
automatic combustion control unit
description.
M
M1
118
103
101
E4
T1
104
102
106
105
Y1
E4 Pre-heater (version R)
M1 Burner motor
T1 Ignition transformer
Y1 Solenoid valve
101 Blower / Fan
102 Oil pump
103 Air damper
104 Oil pressure regulator
105 Hoses
106 Filter
118 Nozzle
10 www.ecoflam-burners.com
EN
420010518600
The E-BCU OIL fuel oil control and safety
unit controls and monitors the forced
draught burner. The microprocessor-
controlled program sequence ensures
maximum stability of time periods,
regardless of fluctuations in the power
supply or ambient temperature. The
design of the automatic combustion
control unit protects it from the effects of
brownouts. Whenever the supply voltage
drops below its rated minimum level (170
V), the control unit shuts down - even in
the absence of a malfunction signal. The
control unit switches itself back on again
once the voltage has exceeded the 178 V.
R-Reset button + lock-out led.
RJ45 - Connector for PC interface
(diagnostic, separate item).
!Always disconnect the power supply before installing or removing the control unit.
Do not attempt to open or carry out repairs
on the control unit.
Function - E-BCU OIL control and safety unit
KIT E-BCU
DIAGNOSTIC TOOL
(not supplied)
1
< 400s17s 5s
5s
5s--- -< 1s
23 44’56 789
LINE
C
Locking and unlocking the system
The control unit can be locked (switched
to malfunction) and unlocked (malfunction
cleared) by pressing the R reset button,
provided the system is connected to the
mains power supply.
Symbol Designation
Waiting for heat request
Waits for pre-heater (for burner with pre-heater)
Burner motor on
Start of ignition
Flame present
R
RJ45