Ecoflam MAX 4 HT Instruction manual

Technical data
Dati tecnici
Données techniques
Datos técnicos
Технические характеристики
Operating instructions
Istruzioni per l’uso
Notice d’emploi
Manual de uso
Руководство по эксплуатации
Electric diagrams
Schemi elettrico
Schémas électrique
Esquemas eléctrico
Электрические схемы
Spare parts list
Pièces de rechange
Parti ricambi
Запчасти
Piezas de recambio
www.ecoflam-burners.com
LIGHT OIL BURNERS
EN
IT
FR
ES
RU
MAX 4 HT
MAX 8 HT
MAX 12 HT
MAX 4 TC HT 3142724
MAX 4 TLHT 3142723
MAX 8 TC HT 3142726
MAX 8 TL HT 3142725
MAX 12 TC HT 3142728
MAX 12 TL HT 3142727
Библиотека СОК 

Technical data
Dati tecnici
Données techniques
Datos técnicos
Технические характеристики
EN
IT
FR
ES
RU
3
Working fields
Campi di lavoro
Domaine de fonctionnement
Ámbito de funcionamiento
Рабочий диапазон
EN
IT
FR
ES
RU
4
Dimensions
Dimensioni
Dimensions
Dimensiones
Размеры
EN
IT
FR
ES
RU
5
Operating instructions for authorised specialists EN 6 - 17
Istruzione per l’uso per il personale qualificato IT 18 - 29
Notice d’emploi pour l’installateur spécialiste FR 30 - 41
Instrucciones de montaje para el instalador especialista ES 42- 53
Инструкция по эксплутации Предназначено для
квалифицированных специалистов по установке RU 54 - 65
Electric diagrams
Schemi elettrico
Schémas électrique
Esquemas eléctrico
Электрические схемы
EN
IT
FR
ES
RU
66
Spare parts list
Parti di ricambio
Pièces de rechange
Piezas de recambio
Запчасти
EN
IT
FR
ES
RU
67 - 68
Overview - Index of contents / Panoramica - Indice dei contenuti / Vue d'ensemble - Table des matières
Descripción - Sumario / Обзор - Содержание
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Technical data - Dati tecnici - Données techniques - Datos técnicos - Технические характеристики MAX 4 HT MAX 8 HT MAX 12 HT
Burner output max/min kW - kcal/h
Potenza bruciatore max/min kW - kcal/h
Puissance du brûleur max/min kW - kcal/h
Potencia del quemador máx/min kW - kcal/h
Мощность горелки макс./мин., кВт - ккал/час
59 20 105 47 130 60
50740 17200 90300 40420 111800 51600
Oil throughput max/min kg/h
Portata gasolio max/min kg/h
Débit de fuel max/min kg/h
Caudal de gasóleo máx/min kg/h
Расход топлива макс./мин., кг/ч 5 1,7 8,9 4 11 5,1
Hydraulic system 1 stage
Sistema idraulico 1 stadio
Système hydraulique 1 allure
Sistema hidráulico 1 etapa
Гидросистема 1 ступень 111
Regulating ratio Rapporto di
regolazione Rapport de régulation Relación de
regulación
Коэффициент регулирования 1:1
Fuel oil Combustibile Fuel Combustible Топливо
Light oil (L.C.V. 10.200 kcal/kg max. visc 1,5°E at 20°C)
(EL) Hu = 11,86 kWh/kg
Emission class Classe di emissione Classe d’émission Tipo de emisión Класс выделения
загрязняющих веществ Standard Class 2 - OIL EN267 (NOx < 185 mg/kWh)
Control box Apparecchiatura di
controllo Coffret de sécurité Cajetín de seguridad Блок управления и
безопасности E-BCU Ecoflam
Air regulation Air flap
Regolazione aria Serranda dell'aria
Réglage de l’air Volet d’air
Ajuste del aire Válvula de aire
Настройка подачи воздуха Воздушная заслонка
- - -
Flame monitor Rivelatore di fiamma Surveillance
de flamme Vigilancia de llama Контроль пламени photoresistor photoresistor photoresistor
Ignition transformer Trasformatore
d'accensione Allumeur Encendedor Устройство розжига danfoss / cofi danfoss / cofi danfoss / cofi
Fuel-oil pump Pompa di pressione
gasolio
Pompe de pulvérisation fuel
Bomba de pulverización de gasóleo
Насос распыления дизельного топлива danfoss / suntec danfoss / suntec danfoss / suntec
Electric motor rpm - watt
Motore elettrico giri motore - watt
Moteur rpm - watt
Motor rpm - watt
Электродвигатель об/мин - watt
2800 rpm 2800 rpm 2800 rpm
90 W 90 W 130 W
Voltage Tensione Tension Tensión Напряжение 220 V / 50 Hz
Power consumption (operation)
Potenza elettrica assorbita (Esercizio)
Puissance électrique absorbée (en service)
Pot. eléctrica absorbida
(en funcionamiento)
Потребляемая электрическая мощность: (при работе)
300 W 350 W 400 W
Weight Peso Poids Peso Приблизительная масса 9 kg 9,5 kg 10 kg
Protection level Classe di protezione Indice de protection Índice de protección Класс электрозащиты IP40
Sound pressure level dB(A)
Livello pressione sonora dB(A)
Niveau presion acoustique dB(A)
Nivel de presion acústico dB(A) Уровень шума, dB(A) 65 65 65
Ambient temp. for storage
Temperatura ambiente di stoccaggio
Température ambiante de stockage
Temperatura ambiente de almacenamiento температура хранения -20°…+70° C
Temperature for use
Temperatura d’utilizzazione
Température d’utilisation
Temperatura ambiente de utilización Рабочая температура -10°…+60° C
Overview / Panoramica / Vue d'ensemble / Descripción / Обзор
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0
0,5
1
1,5
2
2,5
3
3,5
4
0 20 40 60 80 100 120 140
mbar
0 20 40 60 80 100 120
kW kg/h
kcal/h*1000
0246810
Working field The working field shows burner output as a function of combustion chamber pressure. It corresponds to the maximum values specified by EN 267 measured at the test fire tube. The efficiency rating of the boiler should be taken into account when selecting a burner. Calculation of burner output: QF = QN
ηK
QF = Burner output (kW) QN = Rated boiler output (kW) ηK= Boiler efficiency (%)
Curva Il campo di attività indica la potenza del bruciatore in funzione della pressione della camera di combustione. Corrisponde ai valori massimi previsti dalla norma EN 267 misurati sul tubo della fiamma di controllo. In occasione della scelta del bruciatore si deve tenere conto del rendimento energetico della caldaia. Calcolo della potenza del bruciatore: QF = QN
ηK
QF= potenza bruciata (kW) QN= potenza nominale della caldaia (kW) ηK= rendimento energetico
della caldaia (%)
Domaine de fonctionnement Le domaine de fonctionnement correspond aux valeurs mesurées lors de l’homologation. Elle correspond aux valeurs max mesurées sur tunnel d’essai d’après l’EN 267. Pour le choix du brûleur, tenir compte du rendement de la chaudière. Calcul de la puissance calorifique: QF = QN
ηK
QF= Puissance calorifique (kW) QN= Puissance nominale chaudière (kW) ηK= Rendement chaudière (%)
Ámbito de funcionamiento El ámbito de funcionamiento corresponde a los valores registrados en el momento de la homologación. Corresponde a los valores máx medidos en el túnel de ensayo según la EN 267. Para la elección del quemador, se ha de tener en cuenta el rendimiento de la caldera. Cálculo de la potencia calorífica: QF = QN
ηK
QF = Potencia calorífica (kW) QN = Potencia nominal de la caldera (kW) ηK = Rendimiento de la
caldera (%)
Рабочий диапазон Рабочий диапазон соответствует значениям, измеренным при сертификации. Он соответствует максимальным значениям, измеренным в соответствии со стандартом EN 267 в стандартном канале. При выборе горелки необходимо учитывать КПД котла. Расчет тепловой мощности: QF = QN
ηK
QF = Тепловая мощность, кВт QN= Номинальная мощность котла, кВт ηK= КПД котла, %
MAX 4
MAX 12
MAX 8
Overview - Working fields / Panoramica - Curve / Vue d'ensemble - Domaine de fonctionnement / Descripción - Ámbito de funcionamiento / Обзор - Рабочий диапазон
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Overview - Dimensions / Panoramica - Dimensioni / Vue d'ensemble - Dimensions / Descripción - Dimensiones / Обзор - Размеры
X
Y
Z
Packaging
d..°
Ø a Ø b
Ø c
125
153
M
MAX 8-12
M
d..°
Ø a Ø b
Ø c
MAX 4
MAX 4 HT - 8 HT - 12 HT
Model A B C D D1 E FGILM
MAX 4 HT 232 149 83 90 145 204 89 160 90/107 90/107 M8 MAX 8 HT 238 155 83 90 145 204 89 160 100/120 100/120 M8 MAX 12 HT 252 169 83 110 165 204 89 160 100/120 100/120 M8
Model Ø a Ø b Ø c d°..
MAX 4 HT 110 126,5 151,5 45° MAX 8 HT 110 140 170 45° MAX 12 HT 110 140 170 45°
Model X Y ZKg
MAX 4 HT 415 400 310 9 MAX 8 HT 415 400 310 9,5 MAX 12 HT 415 400 310 10
B C
A
E
D-D1
F
G
.
1
2
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Boiler plate drilling

Contents - Index - General warnings - Conformity declaration
Important notes
The MAX burners are designed for the
combustion of domestic fuel oil EL in
accordance with EN267 standards.
Assembly, commissioning and
maintenance must be carried out only by
authorised specialists and all applicable
guidelines and regulations must be
observed.
Burner description
The MAX burner is a single-stage, fully-
automatic monoblock-type burner. It is
suitable for use, within its range of
performance, with boilers complying with
EN 303 or hot-air generators in line with
DIN 4794, DIN 30697 or EN 621.
Use for any other application requires the
approval of Ecoflam.
The following standards should be
observed in order to ensure safe,
environmentally sound and energy-efficient
operation:
EN 226
Connection of vaporising oil and forced
draught gas burners to the heat generator.
EN 60335-2
Safety of electrical equipment for domestic
use.
Installation location
The burner must not be operated in rooms
containing aggressive vapours (e.g. spray,
perchloroethylene, hydrocarbon
tetrachloride, solvent, etc.) or tending to
heavy dust formation or high air humidity.
Adequate ventilation must be provided at
the place of installation of the furnace
system to ensure a reliable supply with
combustion air.
Variations may arise as a result of local
regulations.
We can accept no warranty liability
whatsoever for loss, damage or injury
caused by any of the following:
- Inappropriate use.
- Incorrect assembly or repair by the
customer or any third party, including the
fitting of non-original parts.
Provision of the system and the
operating instructions
The firing system manufacturer must
supply the operator of the system with
operating and maintenance instructions on
or before final delivery. These instructions
should be displayed in a prominent
location at the point of installation of the
heat generator, and should include the
address and telephone number of the
nearest customer service centre.
Notes for the operator
The system should be inspected by a
specialist at least once a year. It is
advisable to take out a maintenance
contract to guarantee regular servicing.
Declaration of conformity
for oil burners
We,
Ecoflam Bruciatori S.p.A.
declare under our sole responsibility
that the light oil burners named
MAX
conform to the following standards:
EN 267: 2010
EN 60335-1: 2008
EN 60335-2-30: 2006
EN 60335-2-102: 2007
EN 55014-1: 2008 + A1: 2009
EN 55014-2: 1998 + A1: 2001 + A2:
2008
These products bear the CE mark in
accordance with the stipulations of the
following directives:
2006/95/EEC Low Voltage Directive
2004/108/EEC EMC Directive
2006/42/EC Machinery directive
Resana, 28th June 2011
M. PANIZZON
Ecoflam burners have been designed and built in compliance with all current regulations
and directives.
All burners comply to the safety and energy saving operation regulations within the standard
of their respective performance range. The quality is guaranteed by a quality and management
system certified in accordance with ISO 9001:2008.
Overview Technical data 3
Working fields 4
Dimensions 5
Contents Index 6
General warnings 6
Conformity declaration 6
Burner description 7
Function General safety functions 8
E-BCU OIL control and safety unit 9
Oil burner pump 10
Installation Burner assembly 11
Electrical connection 12
Checks before commissioning 12
Oil feeding and suction line 13
Start up Setting data table - air regulation 14
Adjusting burner output 15
Oil pressure regulation 15
Service Maintenance 16
Troubleshooting 17
Overview Electrical diagrams 66
Spare parts list 67-68
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A1 E-BCU OIL control box
M1 Electric motor for pump and
blower wheel
T1 Ignition transformer
Y Graduated rod
Y1 Solenoid valve
3 Air regulation in the burner head
5 Fastening screws for equipment plate
9 Wieland socket
15 Burner flange
16 Release knob
102 Fuel-oil pump
103B Air regulation
113 Air damper
15 14
MAX 4 -TWTC - HT 220V/50Hz
MAX Light oil
RANGE NAME BY FUEL TYPE
MAX 4 4 kg/h
MODEL SIZE (Gas: kW; Oil: kg/h)
MAX Low NOx Low NOx Class 3 yellow flame (<120 mg/kWh)
MAX Standard Class 2-OIL EN267 (<185 mg/kWh)
EMISSION COMBUSTION TYPE
- 1 stage
R 1 stage with preheather
TW Thermowatt E-BCU
OPERATION TYPE
TC Short head
TL Long head
HEAD TYPE
- Light oil
KER Kerosene
BIODIESEL Biodiesel
D Light oil: max visc. 75 cSt at 20°C
FUEL
230V/50-60Hz 230 Volt, 50-60 Hz
ELECTRICAL SUPPLY TO THE SYSTEM
Contents - Burner description
Scope of delivery
CB: COMPLETE BURNER
- 1 bag including :
- multilanguage technical manual.
- filter and hoses.
- wieland plug.
- nozzle and spanner.
- screws, nuts and washer.
KIT & ACS delivered separately
3
113 103B
5
Y1
A1
M1 T1
15
16
102 9Y
CONFIGURATION ON REQUEST
HT High temperature version
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Function - General safety functions
Operating function
- If heat is requested by the boiler
regulator, the automatic oil combustion
control unit starts the program
sequence.
- The motor starts, the igniter is switched
on and the preventilation period of 15
seconds commences.
- During the preventilation period, the
furnace is monitored for flame signals.
- At the end of the preventilation period,
the fuel-oil solenoid valve opens and the
burner starts.
- The igniter remains switched off while
the burner is in operation.
Controlled shutdown
- Boiler thermostat interrupts heat
request.
- The fuel-oil solenoid valve closes and
the flame is extinguished.
- Burner motor switches off.
- Burner enters standby.
Safety function
A safety shutdown occurs:
- if a flame signal is present during
preventilation (parasitic flame
monitoring).
- if no flame is produced within 5 seconds
(safety time) of start-up (fuel
authorisation).
- if no flame is produced after an
unsuccessful restart attempt in the
event of flame failure during operation.
A safety shutdown is indicated by the
malfunction lamp lighting up and it is then
only possible to reenable the burner by
pressing the reset button after the cause
of the malfunction has been rectified.
For further information, see the
automatic combustion control unit
description.
M
M1
118
103
101
E4
T1
104
102
106
105
Y1
E4 Pre-heater (version R)
M1 Burner motor
T1 Ignition Transformer
Y1 Solenoid valve
101 Blower / Fan
102 Oil pump
103 Air damper
104 Oil pressure regulator
105 Hoses
106 Filter
118 Nozzle
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The E-BCU OIL fuel oil control and safety unit controls and monitors the forced draught burner. The microprocessor- controlled
program sequence ensures maximum stability of time periods, regardless of fluctuations in the power supply or ambient temperature.
The design of the automatic combustion control unit protects it from the effects of brownouts. Whenever the supply voltage drops
below its rated minimum level (170 V), the control unit shuts down - even in the absence of a malfunction signal. The control unit
switches itself back on again once the voltage has exceeded the 178 V.
Locking and unlocking the system
The control unit can be locked (switched to malfunction) and unlocked (malfunction cleared) by pressing the R reset button, provided
the system is connected to the mains power supply.
R
RJ45
R-Reset button + lock-out led.
RJ45 - Connector for PC interface (diagnostic, separate item).
W
OW
M
Z
BV1
FS
LINE
1
< 400s 17s 5s
5s
5s --- -< 1s
23 44’ 5 6 7 8 9
LINE Electrical supply
BV... Fuel valve
FS Flame signal
M Burner motor
OW Release contact of oil preheater
W Control thermostat or pressurestat
Z Ignition transformer
1 No voltage
2 Power supply on, no heat request
3 Heat request: pre-heater ON
4 Preventilation: motor ON, ignition ON
4’ Parasitic flame monitoring
5 Burner start: solenoid valve OFF, flame
production, safety time
6 Flame present, post-ignition period
7 Burner operation
8 End of heat request, solenoid valve
closes, burner stop
9 Standby
!Always disconnect the power supply before installing or removing the control unit. Do not attempt to open or carry out repairs
on the control unit.
Function - E-BCU OIL control and safety unit
KIT E-BCU
DIAGNOSTIC TOOL
(not supplied)
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Function - Oil burner pump
1 suction intake connection.
2 return connection.
3 pressure connection.
4 oil pressure gauge connection.
5 negative pressure gauge connection.
6 oil pressure regulator.
10 Solenoid valve electrical connection.
Y1 fuel-oil solenoid valve.
6
12
3
4
5
Y1 10
PV
SUNTEC
AS V 47 A
21
4
5
6
P
-+ V
P
3
10
Y1
DANFOSS
BFP 21 R3
The oil burner pump used is a self-priming
gear pump, which must be connected as
two-line pump via a bleed filter. There is an
intake filter and an oil pressure regulator
integrated in the pump. Pressure gauges
for pressure measurements and negative
pressure measurements must be
connected before the equipment is
commissioned.
NB: before starting the burner, check that
the return pipe is open. An eventual
obstraction could damage the pump
sealing device.
3
2
11
3
2
1
1
1 Hoses
2 Filter
3 Oil cock
4 Plug
5 By-pass plug
5
4
One-pipe system ONE PIPE SYSTEM: If the oil supply
circuit is one-pipe system, the pump
needs to be modified following intructions
in the picture.
3
2
13
2
1
SUNTEC
DANFOSS
SUNTEC
DANFOSS
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Installation - Burner assembly
Oil connection
The filter must be located in such a way
that the correct hose routing cannot be
impaired. The hoses must not kink.
Burner assembly
The burner is fixed by mean of connecting
flange and therefore to the boiler.
Installation:
• To fix the flange 3to the boiler with
the screws 4.
• Turn the burner slightly, guide it into
the flange and secure using screw 5.
Removal:
• Loosen screw 5.
• Turn the burner out and pull it out of
the flange.
3
4
1
–
+
2
3
5
Burner pipe insertion depth and
brickwork
Unless otherwise specified by the boiler
manufacturer, heat generators without a
cooled front wall require brickwork or
insulation 5 as shown in the illustration.
The brickwork must not protrude beyond
the leading edge of the flame tube, and
should have a maximum conical angle of
60°. Gap 6 must be filled with an elastic,
non-combustible insulation material. For
boilers with reverse firing, the minimum
burner tube insertion depth A as
specified in the boiler manufacturer’s
instructions must be observed.
Exhaust system
To avoid unfavourable noise emissions,
right-angled connectors should not be
used on the flue gas side of the boiler.
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Installation - Electrical connection - Checks before commissioning
Electrical connection
The electrical installation and connection
work must only be carried out by an
authorised electrical specialist.
All applicable rules and regulations must
be observed.
The electrical installation should include a
type A circuit breaker.
The applicable guidelines and
directives must be observed, as well as
the electrical circuit diagram supplied
with the burner!
• Check to ensure that the power supply
voltage is as specified in the electric
diagram and in data plate.
• Burner fuse: 5 A.
Checks before commissioning
The following must be checked before
initial commissioning:
• That the burner is assembled in
accordance with the instructions given
here.
• That the burner is pre-set in accordance
with the values in the adjustment table.
• Setting the combustion components.
• The heat generator must be ready for
operation, and the operating regulations
for the heat generator must be observed.
• All electrical connections must be correct.
• The heat generator and heating system
must be filled with water and the
circulating pumps must be in operation.
• The thermostats, pressure regulator, low
water detectors and any other safety or
limiting devices that might be fitted must
be connected and operational.
• The exhaust gas duct must be
unobstructed and the secondary air
system, if available, must be operational.
• An adequate supply of fresh air must be
guaranteed.
• The heat request must be available.
• Fuel tanks must be full.
• The fuel supply lines must be
assembled correctly, checked for leaks
and bled.
• A standard-compliant measuring point
must be available, the exhaust gas duct
up to the measuring point must be free of
leaks to prevent anomalies in the
measurement results.
1
Input Voltage
S3B4 T2 NT1 L1
TP
STC
PE
N
L
Q
HLF HLB
TP
STS
Electrical connection (plug-in)
It must be possible to disconnect the
burner from the mains using an
omnipolar shutdown device complying
with the standards in force. The burner
and heat generator (boiler) are connected
by a 7-pin connector (fig.1).
Position of electrodes
Note: Always check the position of
electrodes after having replaced the
nozzle (see illustration). A wrong position
could cause ignition troubles.
3 mm
5/6 mm
4 mm
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Installation - Oil feeding and suction line
H
H
(m) ø 6 mm ø 10 mm
0,5
1
1,5
2
2,5
3
3,5
15
13
11
9
7
5
-
100
99
84
68
53
37
22
H
(m) ø 6 mm ø 10 mm
0,5
1
1,5
2
2,5
3
3,5
19
21
23
25
27
29
31
ø 8 mm
47
41
34
28
22
15
9
ø 8 mm
60
66
72
79
85
91
98
100
100
100
100
100
100
100
H = x-y
y
x
Two-pipe siphon feed system
Two-pipe lift system Length pipe (m)
Length pipe (m)
FEEDING LINE WITH DANFOSS BFP21 R3
H
H
(m) ø 6 mm ø 10 mm
0,5
1
1,5
2
2,5
3
3,5
15
13
11
9
7
5
-
100
99
84
68
53
37
22
H
(m) ø 6 mm ø 10 mm
0,5
1
1,5
2
2,5
3
3,5
19
21
23
25
27
29
31
ø 8 mm
47
41
34
28
22
15
9
ø 8 mm
60
66
72
79
85
91
98
100
100
100
100
100
100
100
H = x-y
y
x
Two-pipe siphon feed system
Two-pipe lift system Length pipe (m)
Length pipe (m)
FEEDING LINE WITH SUNTEC AS V 47 A
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Start up - Setting data table - Air regulation
The settings above are basic settings.
These adjustment values are normally
suitable for commissioning the burner.
These values have been determined in
our test labs and are useful for the first
switch-on as final setting must be done
using a combustion analyzer.
Favourable combustion values can be
achieved using the following nozzles:
DANFOSS H÷S 80°÷60°
DELAVAN W 60°
STEINEN S 60°
NOZZLE PUMP OUTPUT FIRING HEAD SETTING AIR DAMPER SETTING
gph spry bar kg/h Pos. Pos.
0,50 60°S 12 2 0
0,60 60°S 12 2,4 0,5
0,65 60°S 12 2,7 0,5
0,75 60°S 12 3,1 1
0,85 60°S 12 3,5 3
1,00 60°S 12 4,35 4
1,00 60°S 12 4,35 1
1,10 60°S 12 4,5 1
1,25 60°S 12 5 2
1,35 60°S 12 5,6 2,5
1,50 60°S 12 6,2 3,5
1,65 60°S 12 7 4
1,75 60°S 12 7,6 4,5
1,50 60°S 12 6,2 0
1,65 60°S 12 7 1
1,75 60°S 12 7,6 2
2,00 60°S 12 8,3 3
2,25 60°S 12 9,3 3,5
2,50 60°S 12 10,4 4
2,75 60°S 12 11,5 4,5
MAX 4 HT
MAX 12 HT MAX 8 HT
Air damper setting (A).
To act on the screw in figure:
• to increase output, turn screwdriver
clockwise
• to reduce output, turn screwdriver
counterclockwise
Firing head setting (B).
To act on the screw in figure:
• turn Allen key till you reach the
requested value (index 0-4,5).
+
-
MIN MAX
8
-
7
-
6
-
5
-
4
-
3
-
2
-
1
8
-
7
-
6
-
5
-
4
-
3
-
2
-
1
A
+
-
+
-
B

6
12
3
4
5
Y1 10
SUNTEC
SUNTEC
PV
15
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EN
420010371702
Start up - Adjusting burner output - Oil pressure regulation
Burner start
Before starting the burner, draw oil in until
the filter is completely filled.
Then start the burner by switching on the
boiler regulator. Open the bleed screw on
the oil filter to allow the oil line to bleed
fully during the preventilation phase. The
negative pressure must not fall below 0.4
bar. Close the bleed screw when the filter
is completely filled with oil and oil is
flowing out without bubbles.
Burner output adjustment
Use the pressure regulator to adjust the oil
pressure in accordance with the burner
output desired. Monitor the combustion
values continuously as you do so (CO,
CO2, soot test). Adjust the airflow
gradually if necessary.
1 suction intake connection.
2 return connection.
3 pressure connection.
4 oil pressure gauge connection.
5 negative pressure gauge connection.
6 oil pressure regulator.
10 Solenoid valve electrical connection.
Y1 fuel-oil solenoid valve.
SUNTEC
AS V 47 A
21
4
5
6
P
-+ V
P
3
10
Y1
DANFOSS
BFP 21 R3
Optimising combustion values
If the combustion values are not
satisfactory modify the position of the
combustion head. By doing this the burner
ignition conditions and the combustion
values change. Compensate for the
change in airflow if necessary by adjusting
the air flap position.
Note: observe the minimum required
flue gas temperature specified by the
boiler manufacturer and the
requirements demanded of flue gas
ducts for avoiding condensation.
Oil pressure regulation
The oil pressure, and therefore burner
output, is adjusted using oil pressure
regulator 6in the pump.
Turn to
- right: to increase pressure
- left: to reduce pressure
Connect a pressure gauge at point 4(with
R1/8" thread).
Checking negative pressure
The vacuum meter for checking negative
pressure must be connected to point 5,
R1/8". Maximum permissible negative
pressure is 0.4 bar. At higher negative
pressures, the fuel oil gasifies, which
causes scraping noises in the pump and
ultimately leads to pump damage.
Cleaning the pump filter
The filter is located under the pump
cover(SUNTEC) or in appropriate
cartridge(DANFOSS). To be able to clean
the filter, it is necessary to loosen the
screws and remove the cover first
(SUNTEC) or to unscrew the screw
(DANFOSS).
• Check the pump cover seal and replace
the gasket if necessary.
Operating check
Flame monitoring must be checked for
safety as part of initial commissioning and
also after servicing or if the system has
been out of operation for any significant
period of time.
- Starting attempt with flame monitor unlit:
the automatic combustion control unit
must switch to malfunction at the end of
the safety time
- Start with flame monitor lit: the
automatic combustion control unit
must switch to malfunction after 10
seconds of preventilation
- Normal start-up: flame monitor goes out
when burner in operation; the automatic
combustion control unit must switch to
malfunction after the restart and end of
the safety time
!Risk of air blast!
Continuously check CO, CO2and soot emissions when adjusting the output of
the burner. Optimise combustion values in the event of CO formation. CO must
not exceed 50 ppm.

Service - Maintenance
+
–
Fan assembly
Observe the positioning diagram below
when replacing the motor and blower
wheel. The inside flange Aof the blower
wheel must be fitted at the same level as
the equipment plate B. Insert a straight
edge between the wing of the blower wheel
and set Aand Bto the same height, tighten
the set screw on the blower wheel
(maintenance position 1).
Burner and boiler servicing must only
be carried out by qualified personell.
The system operator is advised to take
out a service contract to guarantee
regular servicing.
Attention
• Disconnect the electrical supply before
carrying out any maintenance or
cleaning work.
• The blast tube and firing head may be
hot.
Checking the exhaust gas temperature
• Check the flue gas temperature at
regular intervals.
• Clean the boiler if the flue gas
temperature is more than 30°C above
the value measured at the time of
commissioning.
• To simplify the check, use a flue gas
temperature indicator.
Burner maintenance positions
• After removing the screws 5 turn the
burner and pull it out of the flange. It is
possible to fix the burner in three positions
for maintenance.
Position 1
Maintenance line air
(cleaning/substitution fan)
Position 2
Burner head maintenance.
Position 3
Maintenance components (filter and light
oil pump).
Maintenance on the burner
Maintenance position 1
• Clean fan and housing and check for
damage.
Maintenance position 2
• Check and clean the combustion head.
• Replace oil nozzle.
• Check ignition electrodes, readjust or
replace as necessary.
• Fit combustion head. Observe
adjustment dimensions.
• Fit burner.
• Start burner, check flue gas data, correct
burner settings if necessary.
Maintenance position 3
• Check oil supply components (tubes,
pumps, oil feed tube) and their
connections for leaks or signs of wear,
replace if necessary.
• Check electrical connections and
connection cables for damage, replace if
necessary.
• Check pump filter and clean if
necessary.
1 2 3
Nozzle and cleaning replacement
Use only the suitable box wrench provided
for this operation to remove the nozzle,
taking care to not damage the electrodes.
Fit the new nozzle by the same care.
Note: Always check the position of
electrodes after having replaced the
nozzle (see illustration). A wrong position
could cause ignition troubles.
Max 4-8-12
–
+
2
3
5
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16

Fault diagnosis and repair
In the event of a malfunction, first check
that the prerequisites for correct operation
are fulfilled:
1. is the system connected to the power
supply?
2. is there oil in the tank?
3. are all shut-off valves open?
4. are all control and safety devices,
such as the boiler thermostat, low-water
detector, limit switch, etc.
adjusted correctly?
If the malfunction persists, use the
following table.
It is not permitted to repair any
components relevant to safety. These
components must be replaced by parts
with the same order number.
Only use original spare parts.
NB: after each operation:
• under normal operating conditions
(doors closed, hood fitted, etc.), check
combustion and check the individual
lines for leaks.
• Record the results in the relevant
documents.
E-BCU display interface must be used
to read the faults by service personell.
Service - Troubleshooting
Fault Symbol fault Cause Remedy
No heat request Thermostats defective or
incorrectly adjusted Adjust the thermostats, replace if necessary.
Burner does not start after
thermostat shutdown.
No malfunction indicated
on the automatic
combustion control unit.
Drop in supply voltage or
power failure.
Control unit malfunction
Check the cause of the fall in voltage or the
power failure.
Replace the control unit.
Burner starts at switch-on
for very short period and
then shuts down and the red
LED lights up
The control unit has been
intentionally locked Reset control unit.
Burner starts and then
shuts down after
preventilation
Flaring during pre-ventilation or
pre-ignition
Check ignition sparks/adjust or replace
electrode
Check/replace fuel-oil solenoid valve
Burner starts and then shuts
down after the solenoid
valves have opened
No flame signal at end of
safety time
Check the oil level in the tank.
Top tank up as required.
Open the valves.
Check the oil pressure and the operation of
the pump, coupling, filter, solenoid valve.
Check ignition circuit, electrode adjustment.
Clean/replace electrodes.
Clean/replace flame monitor.
Replace the following items as required:
Ignition electrodes/ignition cables/ignition
transformer/nozzle/pump/solenoid valve/
automatic combustion control unit.
Flame extinguishing
during operation
Flame goes out during
operating phase
420010371702
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Contenuti generali - Indice - avvertenze generali - dichiarazione di conformità
Avvertenze importanti
I bruciatori MAX sono progettati per la
combustione di gasolio da riscaldamento
EL. I bruciatori sono conformi, nella
struttura e nel funzionamento, alla
norma EN 267.
Montaggio, messa in funzione e
manutenzione devono essere eseguiti
esclusivamente da personale tecnico
autorizzato, nel rispetto delle direttive e
delle prescrizioni in vigore.
Descrizione del bruciatore
Il bruciatore MAX è monostadio, a
funzionamento completamente
automatico in esecuzione monoblocco.
E' adatto per l'allestimento di tutti i
generatori di calore conformi alla norma
EN 303 e/o degli aerotermi secondo
DIN 4794, DIN 30697 o EN621
nell'ambito del suo range di potenza.
Per qualsiasi altro utilizzo è richiesta
l'autorizzazione della Ecoflam.
Al fine di garantire un funzionamento
sicuro, non inquinante ed a basso
consumo energetico, è necessario
rispettare le seguenti norme:
EN 226
Allacciamento di bruciatori di gasolio a
nebulizzazione e bruciatori di gas ad
aria soffiata su generatori di calore.
EN 60335-2
Apparecchi elettrici di sicurezza per uso
domestico.
Luogo di installazione
Il bruciatore non dev'essere messo in
funzione in locali in cui siano presenti
vapori aggressivi (ad es. lacca per capelli,
percloroetilene, tetracloruro di carbonio),
notevole accumulo di polvere o forte
umidità dell'aria (ad es. lavanderie).
Una adeguata ventilazione deve essere
fornita nel locale dell’installazione in modo
da garantire le condizioni per una buona
combustione.
Si possono riscontrare scostamenti
dovuti ad eventuali normative locali.
Si esclude qualsivoglia responsabilità
per eventuali danni derivanti dalle
seguenti cause:
- utilizzo non conforme.
- montaggio difettoso e/o riparazione a
cura dell'acquirente o terzi, ivi inclusa
l'applicazione di elementi di origine
estranea.
Consegna e istruzioni per l'uso
Il costruttore dell'impianto di
combustione è tenuto a consegnare al
gestore dell'impianto, al più tardi all'atto
della consegna dello stesso, le
istruzioni per l'uso e la manutenzione.
Queste istruzioni devono essere
appese nel locale di installazione del
generatore termico in modo ben visibile.
Devono essere indicati l'indirizzo ed il
numero telefonico del punto di
assistenza più vicino.
Avvertenza per il gestore
L'impianto dev'essere controllato almeno
una volta l'anno da un tecnico
specializzato. Al fine di garantire
un'esecuzione regolare, si suggerisce di
stipulare un contratto per la manutenzione
dell'impianto.
Dichiarazione di conformità
per bruciatori a gasolio
Noi,
Ecoflam Bruciatori S.p.A.
dichiariamo sotto la nostra
responsabilità, che i bruciatori a gasolio
MAX
sono conformi alle norme elencate:
EN 267: 2010
EN 60335-1: 2008
EN 60335-2-30: 2006
EN 60335-2-102: 2007
EN 55014-1: 2008 + A1: 2009
EN 55014-2: 1998 + A1: 2001 + A2:
2008
Questi prodotti vengono contrassegnati
con il marchio CE nel rispetto delle
direttive:
2006/95/EEC Low Voltage Directive
2004/108/EEC EMC Directive
2006/42/EC Machinery directive
Resana, 28 giugno 2011
M. PANIZZON
I bruciatori Ecoflam sono stati progettati e costruiti nel rispetto delle normative e direttive correnti.
Tutti i bruciatori rispondono alle normative sulla sicurezza e sul risparmio energetico nel limite del
campo di lavoro dichiarato.
La qualità del prodotto è garantita dal sistema di certificazione in base alla norma ISO 9001:2008.
Panoramica Dati tecnici 3
Curve di lavoro 4
Dimensioni d’ingombro 5
Contenuti generali Indice 18
Avvertenze generali 18
Dichiarazione di conformità 18
Descrizione del bruciatore 19
Funzione Funzioni generali di sicurezza 20
Programmatore di comando e sicurezza E-BCU OIL 21
Pompa del bruciatore 22
Installazione Montaggio del bruciatore 23
Connessione elettrica 24
Controlli da eseguire prima della messa in funzione 24
Linea di alimentazione del combustibile 25
Messa in funzione Dati di configurazione - regolazione dell’aria 26
Regolazione del bruciatore 27
Regolazione pressione del gasolio 27
Assistenza Manutenzione 28
Possibili inconvenienti 29
Panoramica Schemi elettrici 66
Parti di ricambio 67-68
420010371702
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A1 E_BCU OIL programmatore di comando
e sicurezza gasolio
M1 Motore elettrico per pompa e ventola
T1 Trasformatore d'accensione
Y Asta graduata
Y1 Elettrovalvola
3 Regolazione dell'aria nella testa di
combustione
5 Viti di fissaggio piastra
9 Presa Wieland
15 Flangia bruciatore
16 Pulsante di sblocco
102 Pompa gasolio
103B Regolazione dell’aria
113 Serranda aria
15 14
Imballaggio
CB : BRUCIATORE COMPLETO
- 1 sacchetto
- manuale tecnico in multilingue.
- filtro e tubi flessibili.
- spina wieland.
- ugello e chiave per ugello.
- viti, dadi e rosette.
KIT & ACS ordinabili e
consegnati separatamente
Contenuti generali - Descrizione del bruciatore
MAX 4 -TWTC - HT 220V/50Hz
MAX Gasolio
NOME
MAX 4 4 kg/h
MODELLO (Gas: kW; Gasolio: kg/h)
MAX Low NOx Low NOx Classe 3 fiamma gialla (<120 mg/kWh)
MAX Standard Classe 2-OIL EN267 (<185 mg/kWh)
EMISSIONI
- 1 stadio
R 1 stadio con pre-riscaldatore
TW Thermowatt E-BCU
TIPO DI FUNZIONAMENTO
TC Testa corta
TL Testa lunga
TIPO TESTA
- Gasolio
KER Cherosene
BIODIESEL Biodiesel
D Gasolio: max visc. 75 cSt a 20°C
COMBUSTIBILE
220V/50Hz 220 Volt, 50 Hz
TENSIONE DI ALIMENTAZIONE
3
113 103B
5
Y1
A1
M1 T1
15
16
102 9Y
CONFIGURAZIONE SU RICHIESTA
HT Versione alta temperatura
420010371702
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Funzione - Funzioni generali di sicurezza
Funzione di esercizio
- In seguito alla richiesta di calore
trasmessa tramite il regolatore della
caldaia, il programmatore di comando
(combustione) del gasolio avvia lo
svolgimento del programma.
- Il motore si avvia, l'accensione si
inserisce e si avvia il tempo di
preventilazione di 15 sec.
- Durante la preventilazione, viene
controllata la presenza della fiamma
segnale sul focolare.
- Al termine della preventilazione, si
aprono le elettrovalvole del gasolio e
il bruciatore si avvia.
- Il funzionamento del bruciatore
disinserisce l'accensione.
Disinserimento normale
- Il termostato della caldaia interrompe
la richiesta di calore.
- L'elettrovalvola del gasolio si chiude
e la fiamma si spegne.
- Il motore del bruciatore si spegne
- Il bruciatore è pronto al funzionamento.
Funzione di sicurezza
Uno spegnimento a causa di possibili
disturbi avviene:
- se durante la preventilazione è
presente una fiamma-segnale
(monitoraggio luce esterna);
- se all'accensione (consenso al
combustibile) dopo 5s (tempo di
sicurezza) non si è accesa nessuna
fiamma;
- se, in caso di spegnimento della
fiamma quando l'impianto è in
funzione, dopo un infruttuoso
tentativo di riavvio non si genera
alcuna fiamma.
Uno spegnimento in presenza di
eventuali anomalie viene segnalato
mediante accensione della lampadina
di segnalazione guasti e può essere
nuovamente resettato non appena
eliminata la causa del malfunzionamento
e dopo l'azionamento del pulsante di
sblocco.
Per ulteriori informazioni vedere la
descrizione del programmatore di
comando (combustione).
M
M1
118
103
101
E4
T1
104
102
106
105
Y1
E4 Pre-riscaldatore (versione R)
M1 Motore del bruciatore
T1 Trasformatore d’accensione
Y1 Valvola gasolio
101 Ventilatore
102 Pompa
103 Serranda aria
104 Regolatore della pressione
105 Tubi flessibili
106 Filtro
118 Ugello
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