Ecoflam MULTICALOR 70 PRE User manual

Technical data
Operating instructions
Electric diagrams
Spare parts list
EN
IT
FR
ES
RU
MULTICALOR 70 PRE
MULTICALOR 100 PRE
MULTICALOR 140 PRE
MULTICALOR 70 PRE TL
MULTICALOR 100 PRE TL
MULTICALOR 140 PRE TL 3145141
GAS/LIGHT OIL BURNERS
Gas train manual is separate
09-04-2018
www.ecoflamburners.com

Overview  Index of contents / Panoramica  Indice dei contenuti / Vue d'ensemble  Table des matières
Descripción  Sumario / Обзор  Содержание
Technical data
Dati tecnici
Données techniques
Datos técnicos
Технические характеристики
Technische Daten
EN
IT
FR
ES
RU
DE
3
Working diagrams
Campi di lavoro
Domaine de fonctionnement
Ámbito de funcionamiento
Рабочий диапазон
Arbeitsfeld
EN
IT
FR
ES
RU
DE
4
Dimensions
Dimensioni
Dimensions
Dimensiones
Размеры
Größe
EN
IT
FR
ES
RU
DE
5
Operating instructions for authorised specialists EN 6 - 22
Istruzione per l’uso per il personale qualificato IT 23 - 39
Notice d’emploi pour l’installateur spécialiste FR
Instrucciones de montaje para el instalador especialista ES
Инструкция по эксплутации Предназначено для
квалифицированных специалистов по установке RU 40 - 56
Βetriebsanleitung Fur die autorisierte Fachkraft DE
Gas pressure loss diagrams
Diagramma perdita di pressione
Diagrammes perte de pression de gaz
Diagramas de pérdida de presión
Диарамма перепада давления газов
Druckverlust-Diagramm
EN
IT
FR
ES
RU
DE
57 - 61
Electric diagrams
Schemi elettrico
Schémas électrique
Esquemas eléctrico
Электрические схемы
Elektrische Diagramme
EN
IT
FR
ES
RU
DE
62 - 68
Spare parts list
Parti di ricambio
Pièces de rechange
Piezas de recambio
Запчасти
Ersatzteilliste
EN
IT
FR
ES
RU
DE
69 - 70
RU
ES
FR
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EN
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Technical data Dati tecnici Données techniques Datos técnicos Технические
характеристики
MULTICALOR 70
PRE
MULTICALOR 100
PRE
MULTICALOR 140
PRE
Burner output max/min kW - kcal/h
Potenza bruciatore max/min kW - kcal/h
Puissance du brûleur max/min kW - kcal/h
Potencia del quemador máx/mín kW - kcal/h
Мощность горелки макс./мин., кВт - ккал/час
700 190 1000 200 1300 250
602.000 163.400 860.000 172.000 1.118.000 215.400
Operation stage Funzionamento Fonctionnement Funcionamiento Коэффициент регулирования Modulating with PID
Regulating ratio Rapporto di regolazione Rapport de régulation Relación de regulación Коэффициент регулирования 1÷4 GAS - 1÷3 OIL
Fuel Combustibile Fuel Combustible Топливо
G20 (L.C.V. 8.570 kcal/Nm3), G25 (L.C.V. 7.370 kcal/Nm3)
G31 (L.C.V. 22.260 kcal/Nm3), G30 (L.C.V. 29.320 kcal/Nm3)
Light oil (L.C.V. 10.200 kcal/kg max visc. 1,5°E at 20°C)
Emission class Classe di emissione Classe d’émission Tipo de emisión Класс выделения
загрязняющих веществ Standard Class 2 GAS EN676 (<120 mg/kWh) -
Standard Class 1 OIL EN267 (<250 mg/kWh)
Control box Apparecchiatura di controllo Coffret de sécurité Cajetín de seguridad Блок управления и
безопасности LAMTEC BT340
Gas train Rampa gas Rampe gaz Rampa de gas Газовая рампа GAS TRAIN TABLE - DIFFERENT MODELS / CONFIGUATIONS Gas connection Allacciamento gas Raccordement gaz Conexión de gas Подсоединение газа Rp 20 3/4” - Rp 25 1” - Rp 32 1”1/4 - Rp 40 1”1/2 - Rp 50 2”
Gas input pressure Pressione di ingresso gas Pression d’entrée du gaz Presión de entrada
del gas Давление газа на входе SEE GAS TRAIN MATCHING TABLE
LPG input pressure Pressione di ingresso LPG Pression d’entrée du gaz
propane Presión de entrada LPG Давление LPG на входе SEE GAS TRAIN MATCHING TABLE
Air regulation Regolazione aria Réglage de l’air Ajuste del aire Настройка подачи воздуха Air flap
Flame monitor Rivelatore di fiamma Surveillance de flamme Vigilancia de llama Контроль пламени UV cell QRA
Ignition transformer Trasformatore d'accensione Allumeur Encendedor Устройство розжига cofi Electric motor Motore elettrico Moteur Motor Электродвигатель
2800 rpm
1,1 kW 1,1 kW 2,2 kW
Voltage Tensione Tension Tensión Напряжение 230-400 V / 50 Hz Power consumption (operation)
Potenza elettrica assorbita (Esercizio)
Puissance électrique absorbée (en service)
Potencia eléctrica absorbida (en funcionamiento)
Потребляемая электрическая мощность: (при работе) 6,5 kW
Weight Peso Poids Peso Приблизительная масса
Protection level Classe di protezione Indice de protection Índice de protección Класс электрозащиты IP55 (front panel)
Sound pressure level dB(A)
Livello pressione sonora dB(A)
Niveau presion acoustique dB(A)
Nivel de presion acústico dB(A) Уровень шума, dB(A)
Ambient temp. for storage Temperatura ambiente di
stoccaggio
Température ambiante de stockage
Temperatura ambiente de almacenamiento температура хранения -20°…+70° C
Temperature for use Temperatura d’utilizzazione Température d’utilisation Temperatura ambiente de
utilización Рабочая температура -10°…+60° C
Oil pump Pompa olio Pompe Bomba Hасос Oil pump motor Motore pompa olio Moteur pompe Motor de bomba Родвигатель насос 0,55 kW 0,55 kW 0,55 kW
Nozzle Ugello Gicleur Inyector форсунки according to the output requested
Overview / Panoramica / Vue d'ensemble / Descripción / Обзор / Überblick
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Burner output
Pressure in the combustion chambre
Multicalor 70 PRE Multicalor 100 PRE Multicalor 140 PRE
0 1 2 3 4 5 6 7 8 9
mbar
100
100 200 300 400 500 600 700 800 900 1000 1100
200 300 400 500 600 700 800 900 1000 1100 1200 1300 kW
kcal/h x 1000
30 40 50 60 70 80 90 100 110
20 kg/h
10
Overview  Working diagrams / Panoramica  Campi di lavoro / Vue d'ensemble  Domaine de fonctionnement / Descripción  Ámbito de fun
cionamiento / Обзор  Рабочий диапазон
Working diagram The working diagram shows burner output as a function of combustion chamber pressure. It corresponds to the maximum values specified by EN 676 measured at the test fire tube.The efficiency rating of the boiler should be taken into account when selecting a burner. Calculation of burner output: QF = QN
ηK
QF = Burner output (kW) QN = Rated boiler
output (kW)
ηK= Boiler efficiency (%)
Campi di lavoro Il campo di lavoro indica la potenza del bruciatore in funzione della pressione della camera di combustione. Corrisponde ai valori massimi previsti dalla norma EN 676 misurati sul tubo della fiamma di controllo. In occasione della scelta del bruciatore si deve tenere conto del rendimento energetico della caldaia. Calcolo della potenza del bruciatore: QF = QN
ηK
QF= potenza bruciata (kW) QN= potenza nominale della
caldaia (kW)
ηK= rendimento energetico
della caldaia (%)
Domaine de fonctionnement Le domaine de fonctionnement correspond aux valeurs mesurées lors de l’homologation. Elle correspond aux valeurs max mesurées sur tunnel d’essai d’après l’EN 676. Pour le choix du brûleur, tenir compte du rendement de la chaudière. Calcul de la puissance calorifique: QF = QN
ηK
QF= Puissance calorifique (kW) QN= Puissance nominale
chaudière (kW)
ηK= Rendement chaudière (%)
Ámbito de funcionamiento El ámbito de funcionamiento corresponde a los valores registrados en el momento de la homologación. Corresponde a los valores máx medidos en el túnel de ensayo según la EN 676. Para la elección del quemador, se ha de tener en cuenta el rendimiento de la caldera. Cálculo de la potencia calorífica: QF = QN
ηK
QF = Potencia calorífica (kW) QN = Potencia nominal
de la caldera (kW)
ηK = Rendimiento de la
caldera (%)
Рабочий диапазон Рабочий диапазон показывает производительность горелки в зависимости от давления в топочной камере. Он соответствует максимальным значениям согласно EN 676, измеренным в контрольной топочной камере. При выборе горелки необходимо учитывать КПД котла. Расчет тепловой мощности: QF = QN
ηK
QF = Тепловая мощность, кВт QN= Номинальная мощность
котла, кВт
ηK= КПД котла, %
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M
L
I
H1
D - D1E
CB
A
O250
G
F
N
261
D = short head D1 = long head • = (OPZION) Dimensions (mm)
Overview  Dimensions / Panoramica  Dimensioni / Vue d'ensemble  Dimensions / Descripción  Dimensiones / Обзор  Размеры
X
Y
Z
Packaging
Model XYZkg
Multicalor 70 PRE 1140 1370 940
Multicalor 100 PRE 1140 1370 940
Multicalor 140 PRE 1140 1370 940
Model A B C D D1 E F G H1 I LMNO
Multicalor 70 PRE 1045 510 535 175 395 760 180 390 600 190 190 M10 140 165 Multicalor 100 PRE 1045 510 535 175 395 760 190 390 600 190 190 M10 140 165
Multicalor 140 PRE 1044 584 460 307 457 750 215 390 600 190 190 M10 140 165
Model Ø a Ø b Ø c d°..
Multicalor 70 PRE 190 262 283 45° Multicalor 100 PRE 200 262 283 45° Multicalor 140 PRE 225 262 283 45°
d..°
Ø a Ø b
Ø c
M
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Contents  Index  General warnings  Conformity declaration
Important notes
MULTICALOR burners are designed
for the low-pollutant combustion of natural
gas and light oil. The design and function
of the burners comply with standard
EN676 and EN267. Assembly and
commissioning must be carried out only by
authorised specialists and all applicable
guidelines and directives must be
observed.
Burner description
MULTICALOR are progressive, fully
automatic, monoblock type burners.
The special design of the burner head
provides low-polluting combustion with
high efficiency. In line with testing as
defined by EN676, the values comply
with emissions class 2 (NOx<120mg/kWh)
Emissions values may differ, depending on
combustion chamber dimensions,
combustion chamber load and the firing
system (three-pass boilers, boilers with
reverse firing).
They are suitable for use with all heat
generators complying with EN 303 or for
use with hot air generators complying with
DIN 4794, and DIN 30697 within their
respective performance range.
Use for any other application requires the
approval of Ecoflam.
The following standards should be
observed in order to ensure safe,
environmentally sound and
energy-efficient operation:
EN 267
Automatic forced draught burners for liquid
fuels.
EN 676
Forced-draught gas burners
EN 226
Connection of fuel oil and forced-draught
gas burners to a heat generator.
EN 603351, 2102
Specification for safety of household and
similar electrical appliances, particular
requirements for gas burning appliances.
Installation location
The burner must not be operated in rooms
containing aggressive vapours (e.g. spray,
perchloroethylene, hydrocarbon
tetrachloride, solvent, etc.) or tending to
heavy dust formation or high air humidity.
Adequate ventilation must be provided at
the place of installation of the furnace
system to ensure a reliable supply with
combustion air.
Variations may arise as a result of local
regulations.
We can accept no warranty liability
whatsoever for loss, damage or injury
caused by any of the following:
- Inappropriate use.
- Incorrect assembly or repair by the
customer or any third party, including the
fitting of non-original parts.
Provision of the system and the
operating instructions
The firing system manufacturer must
supply the operator of the system with
operating and maintenance instructions on
or before final delivery. These instructions
should be displayed in a prominent
location at the point of installation of the
heat generator, and should include the
address and telephone number of the
nearest customer service centre.
Notes for the operator
The system should be inspected by a
specialist at least once a year. It is
advisable to take out a maintenance
contract to guarantee regular servicing.
Ecoflam burners have been designed and built in compliance with all current regulations and directives.
All burners comply to the safety and energy saving operation regulations within the standard of their respective performance range.
The quality is guaranteed by a quality and management system certified in accordance with ISO 9001:2008.
Overview Technical data 3
Working diagram 4
Dimensions 5
Contents Index 6
General warnings, Conformity declaration 6
Burner description 7
Function General safety functions 8
Display - Control panel 9
Oil burner pump 10-11
Light oil feeding and suction line 12
Nozzle chart 13
Installation Burner assembly 14
Control panel 15
Electrical connection 16
Checks before commissioning 16
Start up Oil side 17-18
Gas side 19-20
Service Maintenance 21
Troubleshooting 22
Overview Gas pressure loss diagrams 57-61
Electrical diagrams 62-68
Spare parts list 69-70
Declaration of conformity
for dual fuel burners
We,
Ecoflam Bruciatori S.p.A.
declare under our sole responsibility
that the products:
MULTICALOR
conform to the following standards:
EN 276
EN 676 EN 501561
EN 550141 EN 550142
EN 603351 EN 603352102
EN 6100062 EN 6100063
These products bear the CE mark in
accordance with the stipulations of the
following directives:
2014/35/UE Low Voltage Directive
2014/30/UE EMC Directive
2006/42/EC Machine directive
2011/65/EU RoHS2 directive
2009/142/CEE Gas Appliance
Directive
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Scope of delivery
The burner is delivered in a modular system of
packagings i.e. separate set/box:
BBCH: Burner Body with Combustion Head
with flange.
- 1 bag including :- multilanguage technical manual.
- spanner.
- screws, nuts and washer.
GT: separate Gas Train
KIT & ACS are managed and delivered separately
Contents  Burner description
KIT & ACS delivered separately
F6 Air pressure switch
Mp Electric pump motor
T1 Ignition transformer
Y10 Servomotor
3 Air regulation in the burner head
5 Housing
8 Blast tube
15 Burner flange
113 Air intake
P Oil pump
15
T1
8
Mp
F6
Y10 5
3
P
MULTICALOR 100 PRE TC
MULTCALOR Dual fuel (Gas / Light oil)
RANGE NAME BY FUEL TYPE
MULTCALOR 100 84 kg/h - 1000 kW
MODEL SIZE (Gas: kW; Oil: kg/h)
Standard Class 2 - GAS EN676 (<120 mg/kWh)
EMISSIONS
PAB 2 stages soft start
PR 2 stages progressive mechanical
PRE 2 stages modulating electronic
OPERATION TYPE
TC Short head
TL Long head
HEAD TYPE
Natural gas
LPG Liquid gas
BIOGAS Biogas
FUEL
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M
Air
Gas
313
141
120
150
314
349
151
100
143
Tobe supplied by the installer
Tobe supplied by the installer
100 Burner
120 Airdamper
141 Ball valve
142 Gas filter
143 Antivibration coupling
150 Tvalve
151 Gas trainDungs MB-DLE....
313 Min.gas pressure switch
314 Max.gas pressure switch (optional)
349 Airdamper motor
350 Gas damper motor
CONNECTION DIAGRAMFORBURNERS WITH BT3xx
(GAS TRAIN DUNGS MB-DLE...)
M
350
Function  General safety functions
Description of functions
When the system is switched on for the
first time, after a power failure or safety
shutdown, after a lack of gas or after the
system has been out of operation for 24
hours, the pre-ventilation period begins.
During prepurge period:
- blower pressure is monitored
- the combustion chamber is monitored for
flame signals.
At the end of the prepurge period:
- ignition is switched on.
- main and safety valve are opened.
- burner starts.
Monitoring
The flame is monitored by an UV Cell.
The burner switches to lock-out if it
doesn't survey the light of the flame.
Safety functions
- If no flame is produced when the burner
is started (gas release), the burner will be
switched off at the end of the safety
period, lasting no more than 3 seconds,
and the gas valve will close.
- If the flame goes out during operation,
the gas supply is interrupted within one
second. A restart takes place. Once the
burner starts, operation is continued.
Otherwise, a safety lock-out occours.
- If there is a lack of air during reventilation
or operation, a safety lock-out occours.
- If there is a lack of gas, the burner does
not begin operation or switches off.
In the event of controller shutdown
- Controller thermostat interrupts heat
request.
- Gas solenoid valves close.
- Flame goes out.
- Burner motor switches off.
- Burner is ready for operation.
Operating mode
After the flame has developed the load
regulator will be enabled which brings the
burner into its operating position.
The load regulator will now control the
burner automatically between its partial-
load and full-load stages.
Depending on the heat demand, the
electric actuator of the mechanical
compound control system will be fed with
the OPEN or CLOSE signal via the
regulator and thus increase or decrease
the oil and air flow rates.
This compound control system will vary
the positions of the oil (gas) control valve
and air damper and thus regulate the oil
flow rate in conjunction with the air flow
rate. The burner can either be controlled in
two-stage sliding mode or, if a respective
controller is provided, in stepless control
mode. The stepless control will allow the
burner to be operated at any desired
stage between its partial-load and full-load
positions. The burner will be turned off
from its partial-load position. The air
damper will be closed when the burner is
out of operation and will thus prevent cold
air flowing through the burner chamber,
heat exchanger and chimney.
The interior cooling losses will be greatly
minimized.
Gas Leakage control for burners in
PRE version
The relevant function is ACTIVE as a
standard. Before commissioning the
burner, please check is this feature is
“ACTIVATED” (look inside menu on
section 5 “Operating Control and
Displays”page 64, fig.5-32”).
If it is “NOT ACTIVATED” and it is not
mandatory to fit the valve proving, a
suitable gas train must be fit. Such a gas
train must be equipped with a pressure
switch upstream of the first gas valve
(referring to the picture on page 8, the F4
min. gas pressure switch must be fit
before the device Y12)
It works as follows:
The valve leakage test checks whether
the main gas valves are leak-tight. The
supply gas pressure is used for this
purpose. Since the valve leakage test line
(space between the two main valves)
burns empty in the event of a shut-off, this
part is normally without pressure when
starting (gas pressure > min. = 0). The
FA1 checks this. Main gas 1 is then
opened shortly and gas flows into the test
line (gas pressure > min. changes from 0
to 1). This pressure must then subsist for
30 seconds. The valve leakage test is
then deemed to be completed.If the valve
leakage test line is not empty at the start
(e.g. as a result of a previous fault shut-
down), main gas valve 2 opens first. The
valve leakage test line is vented (into the
combustion chamber or over the roof,
depending on the system; for suggested
circuit, see Appendix). It is checked,
whether the line remains pressureless for
30 seconds. Otherwise the procedure is,
as described previously.
CONNECTION DIAGRAM FOR BURNERS WITHOUT SEPARATE PILOT
(gas train Dungs MBDLE...)
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Function  Control panel
Function  Display UI300
!Always switch off the power supply before installing or removing the control unit.
Do not attempt to open or carry out repairs on the control unit.
Jump to previous window.
You navigate in the menu using
cursor keys. You use ’left’ and ’right’
keys to move step by step in a
selected row. At the end of the
selected row the cursor jumps
down to the next row, if possible.In
a multiline menu use ’up’ and
’down’ keys to switch to other
rows.To display parameters, switch
between various fields.
Press ENTER to call up a menu on
the start screen. Select a sub-menu
in the menu window. Transfer
setting values by pressing ENTER
key in a parameter window.Use a
flushing, red ENTER key to release
a fault interlocker.If the ENTER key
is permanently lit red, a fault with
an automatic restart is displayed.
1234
1Display
2Back key
3Cursor keys
4Enter key
Display
The display shows in pictogram:
• the menu structure
• operating status
• parameters
• error messages
HLBT
R
FF- termal lock-out lamp
B- operating lamps (orange=light-oil; green= gas)
C- selector:
0= STOP
1= light-oil operation
2= gas operation
D- ON/OFF switch
E- display
D
C
B
E
SAL
HLoil
HLgas
V
R
0 I
POS 2: GAS
POS 1: NAFTA
POS 0: STOP
SA
o-G
I 0 II
DISPLAY BCU LAMTEC
RWF 50
420010915000
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100
150
200
250
300
350
5 101520253035
Ref: SK272 -24/11/1999
AJ 6
AJ 4
TECHNICAL DATA
General
MountingFlange according to EN 225
Connection threads Cylindrical according to ISO 228/1
Inlet and return G 1/4
Nozzleoutlet G 1/8
Pressure gauge port G 1/8
Vacuum gauge port G 1/8
Valvefunction Pressure regulating and cut-off*
(* except for 1002 models).
Strainer Open area : 30 cm2
Opening size: 120 x150 +m2
Shaft AJ 1000/1002 : Ø11mm (7/16")
AJ 1003 : Ø8mm according to EN 225.
By-pass plug Inserted in vacuum gauge port for 2pipe system;
to be removed with a4mm Allen key
for 1pipe system.
Weight 1,7kg
Hydraulicdata
Nozzlepressure range C : 10 -20 bars
E: 10 -30 bars
Delivery pressure setting 12 bars
Operating viscosity 2 -75 mm²/s (cSt)
Oil temperature 0 -60°C in the pump.
Inlet pressure 2 bars max.
Return pressure 2 bars max.
Suction height 0,45 bars max. vacuum to prevent air separation
from oil.
Rated speed 3600 rpm max.
Torque (@ 45 rpm) 0,30 N.m
Pressure (bars)
Viscosity =5cSt -rated speed =2850 rpm
Data shown take into account awear margin.
Do not oversizethe pump when selecting the gear capacity.
Capacity (L/h)
Pump capacity
10 www.ecoflamburners.com
EN
420010915000
Function  Oil burner pump
1 - INLET
2 - RETURN
3 - BLEED AND PRESSURE
GAUGE PORT
4 - VACUUM GAUGE PORT
5 - PRESSURE ADJUSTMENT
6 - TO NOZZLE
The oil burner pump used is a self-priming
gear pump, which must be connected as
two-line pump via a bleed filter. There is an
intake filter and an oil pressure regulator
integrated in the pump. Pressure gauges
for pressure measurements and negative
pressure measurements must be
connected before the equipment is
commissioned.
NB: before starting the burner, check that
the return pipe is open. An eventual
obstraction could damage the pump
sealing device.
Gear set
Tenuta
albero
Back
to suction
By-pass
plug
inserted
By-pass
plug
removed
Pressure
gauge port
To nozzle
Vacuum
gauge port
Pressure
adjustment
ONEPIPE
INSTALLATION
TWO PIPE
INSTALLATION
Inlet
Return
Return
plugged
Oil under suction
Oil under pressure
By-passed oil
returned to tank
or to suction
PUMP
IDENTIFICATION
(Not all model combinations are available
Consult your Suntec representative)
AJ:basic valve
Gear set capacity
(see pump capacity curves)
Shaft rotation
and nozzle location
(seen from shaft end)
A : clockwise rotation /
right hand nozzle.
B:clockwise rotation /
left hand nozzle.
C:anti clockwise rotation /
left hand nozzle.
D:anti clockwise rotation /
right hand nozzle.
Pressure range
C:10-20 bars
E:10-30 bars
AJ 6CC1000 4P
Flange mounting
000 : standard model
cut-off function
002 : by-pass nozzle
no cut-off function
003 :Ø8mm shaft
cut-off function
Revision number
Installation
P: by-pass plug installed
in vacuum gauge port
for two-pipe operation
6
5
4
3
21
SUNTEC
SUNTECSUNTEC
SUNTEC
AJ 6 CC

11
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EN
420010915000
1 - INLET
2 - RETURN
3 - BLEED AND PRESSURE
GAUGE PORT
4 - VACUUM GAUGE PORT
5 - PRESSURE ADJUSTMENT
6 - TO NOZZLE
The oil burner pump used is a self-priming
gear pump, which must be connected as
two-line pump via a bleed filter. There is an
intake filter and an oil pressure regulator
integrated in the pump. Pressure gauges
for pressure measurements and negative
pressure measurements must be
connected before the equipment is
commissioned.
NB: before starting the burner, check that
the return pipe is open. An eventual
obstraction could damage the pump
sealing device.
6
53
2
SUNTEC
SUNTEC
14
SUNTEC
J 7 C 1000
PUMP
IDENTIFICATION
(Not all model combinations are available.
Consult your Suntec representative)
J:Pressure regulation
Gear set capacity
(see pump capacity curves)
Filter
Shaft rotation
and nozzle location
(seen from shaft end)
A : clockwise rotation/
right hand nozzle.
B: clockwise rotation/
left hand nozzle.
C: anti clockwise rotation/
left hand nozzle.
D:anti clockwise rotation/
right hand nozzle.
Pressure range
C: 10-21 bars
E:10-30 bars
J6CAC1001 5 P
Flange mounting
000 : conical connection threads
cut-off function
001 : cylindrical connection threads
cut-off function
002 : cylindrical connection threads
by-pass nozzle, no cut-off function
Revision number
5:for J4 and J6
4:for J7
Installation
P: by-pass plug installed in return port
for two-pipe operation
vers le
gicleur
Prise
manomètre
INSTALLATION
BITUBE
Engrenage
Réglage
de la pression
Bouchon
de dérivation
monté
Bouchon
de dérivation
retiré
Retour du fioul
au réservoir ou à
l'aspiration
Fioul en aspiration
Fioul sous pression
Joint
d'étanchéité
de l'arbre
Aspiration
Retour
Prise
vacuomètre
INSTALLATION
MONOTUBE
Retour
à l'aspiration
Retour
obturé
0
100
200
300
400
5 101520253035
J 7
J 6
J 4
Ref : SK264 -20/03/2001
TECHNICALDATA
General
Mounting Flange mounting according to EN 225.
Model 1000 Models1001/1002
Connection threads ConicalCylindrical (according to ISO 228/1)
Inlet and return 1/4"NPTFG1/2
Nozzleoutlet 1/8"NPTFG1/4
Pressure gauge port 1/8"NPSF G 1/8
Vacuum gauge port 1/4"NPTFG1/2
Valvefunction Pressure regulating and cut-off (except for 1002 models).
Strainer Open area : 45 cm²
Opening size: 170 μm
Shaft Ø 11mm according to EN 225.
By-pass plug Inserted in return port for 2pipe system;
to be removed with a3/16" Allen key for 1pipe system.
Weight 4 kg
Hydraulicdata
Nozzlepressure range C : 10 -21 bars
E: 10 -30 bars
Delivery pressure setting 12 bars
Operating viscosity 2 -75 mm²/s (cSt)
Oil temperature 0 -90°C in the pump.
Inlet pressure 1,5bars max.
Return pressure 1,5bars max.
Suction height 0,45 bars max. vacuum to prevent air separation from oil.
Rated speed 3600 rpm max.
Torque (@ 45 rpm) 0,30 N.m
Pressure (bars)
Viscosity =5cSt -rated speed =2850 rpm
Data shown take into account awear margin.
Do not oversizethe pump when selecting the
gear capacity.
Capacity (L/h)
Pump capacity
Function  Oil burner pump

Function  Light oil feeding and suction line
HYDRAULIC CIRCUIT
LIGHT OIL FEEDING
176: oil pump
178: solenoid valve
184: output control valve
311: return oil pressure switch
CV: check valve
RL: return line
VL: suction line
VLO: working oil valve
VLO
311
178
176
CV
184
VL
RL
WARNING: To calculate the length of the pipework all the straight parts, curves, up and down pipes must be taken into consideration.
The static suction height is the distance between the standing valve and the axis of the burner pump. Negative pressure must not
exceed 0,45 bar; if negative pressure is greater pump operation may become faulty, leading to an increase in mechanical noise and
perhaps even breakage. All oil ring installations must comply with the local safety rules existing in the country of installation
SUCTION LINE LENGTHS FOR PIPE SYSTEMS
The burner is equipped with a self-priming pump which is capable of feeding itself within the limits listed in the table at the side.
H
H
H (m)
ø 14 mm ø 16 mm
0
0,5
1
2
3
3,5
22
25
30
35
38
40
38
45
50
60
70
80
ø 14 mm ø 16 mm
16
18
20
25
29
31
29
33
37
44
52
55
J 7
(m)
H (m)
ø 14 mm ø 16 mm
0
0,5
1
2
3
3,5
25
20
18
10
5
2
45
38
33
20
10
4
ø 14 mm ø 16 mm
16
14
12
7
3
1
29
26
22
14
7
4
AJ 6
(m)
J 7
(m)
AJ 6
(m)
Pipe length
Pipe length
• Two-pipe lift system
• Two-pipe siphon feed system
420010915000
EN
www.ecoflamburners.com
12

Function  Nozzle chart
NOZZLE OUTPUT TYPE : MONARCH F80-BPS
NOZZLE PUMP PRESSURE
RETURN PRESSURE BAR 20 bar
GPH 0 4,218 8,436 12,654 16,872 CAPACITY kg/h
4.00 7,52 8,91 13 19 - 22,24
4.50 7,52 8,91 13 21,16 - 24,96
5.00 7,52 9,33 13,38 21,39 - 27,68
5.50 7,52 9,36 13,93 25,6 30 30,56
6.00 9,2 11,42 13,93 17,8 33,45 33,28
6.50 9,2 9,49 11,42 20 36,19 36,00
7.00 9,74 13,38 17,27 24,5 39 38,88
7.50 9,74 13,38 18,66 31,2 41,82 41,6
8.00 9,74 10,87 15,6 25,64 44,55 44,16
9.00 11,16 15 18,4 25,64 36,77 49,92
9.50 12 13,38 18,94 29,53 52,9 52,64
10.50 12,8 13,93 22,29 33,7 58,55 58,24
12.00 13,93 15 22,29 34 66,9 66,56
13.80 16,72 20 31,2 57,9 76,89 76,48
15.30 16,72 20 29,27 43,46 72,54 84,8
17.50 20,9 23,42 36,5 66,27 - 96,96
19.50 22,29 29,53 43,49 64,6 108,74 108,16
21.50 22,8 27,3 40,15 61,28 120 119,04
OUTPUT kg/h
420010915000
EN
www.ecoflamburners.com 13

Installation  Burner assembly
Burner blast tube insertion depth and
brickwork
Unless otherwise specified by the boiler
manufacturer, heat generators without a
cooled front wall require brickwork or
insulation 5 as shown in the illustration.
The brickwork must not protrude beyond
the leading edge of the blast tube, and
should have a minimum conical angle of
60°. Gap 6 must be filled with an elastic,
non-combustible insulation material. For
boilers with reverse firing, the minimum
burner tube insertion depth A as specified
in the boiler manufacturer’s instructions
must be observed.
On boilers the blast tube insertion depth
should be observed as per the boiler
manufacturer's instructions.
Reverse flame boiler :
A = 50-100 mm.
Three pass boilers :
A1 = 50-100 mm.
Exhaust system
To avoid unfavourable noise emissions,
right-angled connectors should not be
used on the flue gas side of the boiler.
Burner assembly
The burner is fixed to the boiler.
Installation:
• fix the flange 3to the boiler with
the screws 4
Removal:
• loosen the screws and remove the
burner.
General regulations applying to the
gas connection
• The gas train must only be connected
to the gas mains by a recognised
specialist.
• The cross-section of the gas line should
be of a size designed to guarantee that the
gas flow pressure does not drop below the
specified level.
• A manual shut-off valve (not supplied)
must be fitted upstream of the gas train.
Ør
Gas lines
When installing the gas lines and gas train,
the general EN676 directives and
guidelines must be observed. Additional
accessories and kits shall be installed by
the installer in accordance to the local
safety regulations and codes of practise.
Upon the installer responsibility it is
mandatory to install additional
support(s) in order to not overload the
burner body with the dead load of full
gas train, accessories, piping and so
on. The burner body can stand just the
gas valve and the piping between the
gas valve and the body.
LEGENDA
Pf: Back pressure of furnace
Pb: Pressure of burner (combustion head
+ complete gas train)
Pin: Minimum inlet pressure
Oil connection
The filter must be located in such a way
that the correct hose routing cannot be
impaired. The hoses must not kink.
A
A1
4
3
420010915000
EN
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14

KITPRES... Maximum pressure switch assembly
Maximum pressure switch is provided as a kit and shall be assembled into the
main gas train according to the instructions of the gas train separate manual.
KITMDRWF50 PID regulator
All progressive burner can be turned modulationg with the installation of the
PID that regulates the output combined with a probe.
Max Pressure switch
KITPRES50
KITPRES150
Gas governor adjustment
The gas governor, with built-in filter, must be installed so as to stabilise the outlet gas
pressure and to avoid that eventual impurities reach the gas valve. To increase gas
pressure, remove the cover of governor and turn screw C. Unscrew screw C to reduce
pressure, then fit the cover.
Note: the inlet gas pressure must not be higher than the specified max. gas pressure.
+
–
C
Installation  Control panel
Modulation Kit
KITMD-RWF50
Probe-...
420010915000
EN
www.ecoflamburners.com 15

Installation  Electrical connection  Checks before commissioning
Electrical connection
The electrical installation and connection
work must only be carried out by an
authorised electrical specialist.
All applicable rules and regulations must
be observed.
The electrical installation should include a
type A circuit breaker.
The applicable guidelines and
directives must be observed, as well as
the electrical circuit diagram supplied
with the burner!
• Check to ensure that the power supply
voltage is as specified in the electric
diagram and in data plate.
• Burner fuse: 5 A.
Electrical connection (plugin)
It must be possible to disconnect the
burner from the mains using an
omnipolar shutdown device complying
with the standards in force. The burner
and heat generator (boiler) are connected
to the terminal block of the cabinet.
Connecting the gas train
Connect the gas train to the plugs on the
burner.
The burners are produced with
connections suitable for power supply
380400 V threephase.
The burners with electric motors of an
output lower or equal to 3 kW can be
adapted to 220-230 V (please follow the
instructions on the backside); motors with
higher output can only work 380-400 V
three-phase.
In case of request of burners different from
the above mentioned standard, it is
recommended to make specific mention in
the order.
Instructions: how to adapt electric
motors of an output lower or equal to 3
kW to 220230 V power supply
It is possible to change the voltage of the
burner by operating as follows:
1. change the connection inside the
electric box of the motor, from star to delta
(see picture 3);
2. change the setting of the thermal relay,
referring to the absorption values indicated
in the motor nameplate. If necessary,
replace the thermal relay with another one
of suitable scale.
Checks before commissioning
The following must be checked before
initial commissioning:
• That the burner is assembled in
accordance with the instructions given
here.
• That the burner is pre-set in accordance
with the values in the adjustment table.
• Setting the combustion components.
• The heat generator must be ready for
operation, and the operating regulations
for the heat generator must be observed.
• All electrical connections must be correct.
• The heat generator and heating system
must be filled with water and the
circulating pumps must be in operation.
• The thermostats, pressure regulator, low
water detectors and any other safety or
limiting devices that might be fitted must
be connected and operational.
• The exhaust gas duct must be
unobstructed and the secondary air
system, if available, must be operational.
• An adequate supply of fresh air must be
guaranteed.
• The heat request must be available.
• Sufficient gas pressure must be
available.
• The fuel supply lines must be assembled
correctly, checked for leaks and bled.
• A standard-compliant measuring point
must be available, the exhaust gas duct up
to the measuring point must be free of
leaks to prevent anomalies in the
measurement results.
Position of electrodes
Setting the ignition electrode: see diagram
Always check the position of the
electrodes after service or substitution
or assembly of LPG kit as wrong position
might cause ignition problem.
Ignition electrode
This operation is not possible on motors
above 3 kW.
For more information, please contact the
Ecoflam staff.
PROBES CONNECTION
913121110
SA
QBE....
GLMU1
ACTIVE PROBE CONNECTION
(FOR MODULATING VERSION)
121311910
SP
QAE...
MB
PASSIVE PROBE CONNECTION
(FOR MODULATING VERSION)
230V
400V
fig.3
3,5 mm
6 mm
420010915000
EN
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16

Start up  Oil side
!
Risk of air blast!
Continuously check CO, CO2and
soot emissions when adjusting the
output of the burner. Optimise
combustion values in the event of
CO formation. CO must not exceed
50 ppm.
Start up the burner
The control box starts the pre-purge cycle,
the fan motor and the oil motor and opens
the air flaps in full open positon.
At the end of pre-purging, the control box
drives the servomotors into the igniton
positon and starts the igniton transformer.
After a few seconds the control box opens
the oil valve and starts the flame. After the
flame stabilisaton the control box drives
the servomotor in the low flame.
In case of faulty igniton, the control box
switches the burner into safety condition,
in such a case you must rearm the burner.
Gradually increase burner output from the
low flame to the high flame and set oil
servomotor curve in order to have
a stable flame. Refer to LAMTEC manual
attacched.
Adjusting the maximum oil flow rate
Put the selector on the oil operation. Adjust
the oil pressure reading the value on the
return manometer / pressure gauge
according to the nozzle tables provided in
the appendix. Oil adjustment is accompli-
shed through LAMTEC parameters setting.
Refer to LAMTEC manual attacched.
NOTE: the pump pressure is set from the
factory at the pressure required nozzle
pressure required as per table of nozzle
selection in appendix. If the output
required is different from the one set from
the factory the pressure can be adjusted
according to the instruction below.
Adjusting the maximum air flow rate
Air and Oil adjustment are accomplished
through LAMTEC parameters setting.
Refer to LAMTEC manual attacched.
Firing head setting
The firing head is pre-adjusted at the 50%
from the factory. The setting fully open
enables to reach the full power of the
burner and full close to reach the minimum
power of the burner. The optimal position
depends on the output that we need to
reach but the default setting shall be
modified only when you are not able to
reach the suggested combustion value by
adjusting the air flow in the maximum
flame.
Servomotor LAMTEC
Air adjustment is accomplished through
LAMTEC parameters setting. Refer to
LAMTEC manual attacched.
Select the oil operation in order to proceed with start up on the oil side. On the selector put the operation on minimum capacity.
KMV
KMP
!KMP  KMV contactor: check the oil pump motor and air fan motor
rotation and keep KMP pressed till the oil circuit is loaded.
If the rotation if not correct invert the two phases on the power supply.
0=STOP
2=GAS
1=OIL
A
MIN
MAX
A
420010915000
EN
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Start up  Oil side
Adjusting the intermediate burner capacity
Oil adjustment is accomplished through LAMTEC parameters setting. Refer to LAMTEC manual attacched.
WARNING: the variable profile of the cam shall have a normal
proportional curvature in order to have good combustion values
and reduce its mechanical stress breakdown.
!WARNING: Once the setting on the oil has been
completed make sure that you close the manometer
– pressure switch tap.
VL
A
R
PR
max
min
1
5
I
I
I
I
7
7
6
6
3
3
4
VS
VL
A
R
PR
1
5
4
VS
LEGENDA
1. Oil pump
VS. Oil safety valve
3. Adjusting cam
4. Check valve
VL. Working valve
PR.Pressostat (optional)
5. Nozzle
6. Pressure regulator
7. Manometer – pressure gauge
420010915000
EN
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18

Start up  Gas side
Select the gas operation in order to proceed with start up on the gas side.
Start up the burner
The control box starts the pre-purge cycle,
the fan motor and opens the air flaps in full
open position.
At the end of pre-purging, the control box
drives the servomotor into the ignition
position and starts the ignition transformer.
After a few seconds the control box opens
the pilot valves and starts the pilot flame.
After the flame stabilisation the control box
opens the main valves and the burner
goes in the low flame and the pilot switch
off. In case of faulty igniton, the control box
switches the burner into safety condition,
in such a case you must rearm the burner.
Gradually increase burner output from the
low flame to the high flame and set gas
servomotor curve in order to have
a stable flame. Refer to LAMTEC manual
attacched.
Adjusting the maximum air flow rate
Air and Gas adjustment are accomplished
through LAMTEC parameters setting.
Refer to LAMTEC manual attacched.
Firing head setting
The firing head is pre-adjusted at the 50%
from the factory. The setting fully open
enables to reach the full power of the
burner and full close to reach the minimum
power of the burner. The optimal position
depends on the output that we need to
reach but the default setting shall be
modified only when you are not able to
reach the suggested combustion value by
adjusting the air flow in the maximum
flame.
!KMV contactor: check the air fan motor rotation. If not correct invert
the two phases on the power supply.
KMV
KMP
0=STOP
2=GAS
1=OIL
!
Risk of air blast!
Continuously check CO, CO2and
soot emissions when adjusting the
output of the burner. Optimise
combustion values in the event of
CO formation. CO must not exceed
50 ppm.
Servomotor LAMTEC
Air adjustment is accomplished through
LAMTEC parameters setting. Refer to
LAMTEC manual attacched.
A
MIN
MAX
A
420010915000
EN
www.ecoflamburners.com 19

Start up  Gas side
Adjusting the intermediate burner capacity
Gas adjustment is accomplished through LAMTEC parameters setting. Refer to LAMTEC manual attacched.
WARNING: the variable profile of the cam shall have a normal proportional curvature in order to have good combustion values and
reduce its mechanical stress breakdown.
Air pressure switch calibration
The air pressure switch is provided for
monitoring the pressure of the combustion
air fan. Unscrew screws A and B and
remove cover C. After the air and gas
setting you have to calibrate the air switch
with the burner working on the low flame
by slowly turning the relative knob
clockwise until the burner locks out. Read
the value and then decrease it by 15%.
WARNING: the air pressure switch shall
prevent the air pressure to go below 85%
from the adjustment value in order to
prevent the CO in the fumes to exceed 1%
(10000 ppm).
Min gas pressure switch
The gas pressure switch has the function
to check that the gas pressure before the
gas valve does have the minimum
pressure to make the burner running
correctly.
Unscrew off and remove cover M.
- Set knob N to a value equal to 60% of
gas nominal feed pressure (i.e. for natural
gas nom. pressure = 20 mbar, set knob to
a value of 12 mbar; for LPG nom. pressure
of G30/G31- 30/37 mbar, set knob to a
value of 18 mbar). Screw up cover M.
0,4
0,6
0,9
3,0
1,5
2,1
1,8
2,4
2,7
1,2
A
B
CD
2,5
5
10
15
50
25
35
30
40
45
20
I
L
MN
N.B. observe the minimum required
flue gas temperature specified by the
boiler manufacturer and the requirements
demanded of flue gas ducts for avoiding
condensation.
Adjustment of gas solenoid valve
Refer to the gas train manual for the gas
setting of the gas train selected.
420010915000
EN
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20