Ecoflam MAX P 15 AB LN CONFORT 100 User manual

Technical data
Dati tecnici
Données techniques
Datos técnicos
Технические характеристики
Technische Daten
Operating instructions
Istruzioni per l’uso
Notice d’emploi
Manual de uso
Руководство по эксплуатации
Betriebsanleitung
Electric diagrams
Schemi elettrico
Schémas électrique
Esquemas eléctrico
Электрические схемы
Elektrische Diagramme
www.ecoflamburners.com
LIGHT OIL BURNERS
EN
IT
FR
ES
RU
MAX P 15 AB LN CONFORT 100
MAX P 15 AB LN SP110
MAX P 20 AB LN SP235
MAX P 15 AB LN CONFORT 100 3147867
MAX P 15 AB LN SP 110 3147824
MAX P 20 AB LN SP 235 3147861
DE
06-10-2021
Spare parts list
Parti ricambi
Pièces de rechange
Piezas de recambio
Запчасти
Ersatzteilliste

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Conformity declaration
Dichiarazione di conformità
Déclaration de conformite
Declaración de conformidad
Сертификат соответствия
Konformitätserklärung
EN
IT
FR
ES
RU
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3
Technical data
Dati tecnici
Données techniques
Datos técnicos
Технические характеристики
Technische Daten
EN
IT
FR
ES
RU
DE
3
Dimensions
Dimensioni
Dimensions
Dimensiones
Размеры
Größe
EN
IT
FR
ES
RU
DE
5
Operating instructions for authorised specialists EN 6 - 17
Istruzione per l’uso per il personale qualificato IT 18 - 29
Notice d’emploi pour l’installateur spécialiste FR 30 - 41
Instrucciones de montaje para el instalador especialista ES 42 - 53
Инструкция по эксплутации Предназначено для
квалифицированных специалистов по установке RU 54 - 65
Βetriebsanleitung Fur die autorisierte Fachkraft DE 66 - 77
Electric diagrams
Schemi elettrico
Schémas électrique
Esquemas eléctrico
Электрические схемы
Elektrische Diagramme
EN
IT
FR
ES
RU
DE
78
Spare parts list
Parti di ricambio
Pièces de rechange
Piezas de recambio
Запчасти
Ersatzteilliste
EN
IT
FR
ES
RU
DE
79- 82
Overview - Index of contents / Panoramica - Indice dei contenuti / Vue d'ensemble - Table des matières
Descripción - Sumario / Обзор - Содержание / Überblick - Inhaltsverzeichnis

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Overview - Conformity declaration / Panoramica - Dichiarazione di conformità / Vue d'ensemble -
Déclaration de conformite / Descripción - Declaración de conformidad / Обзор - Сертификат соответствия /
Konformitätserklärung.

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Overview / Panoramica / Vue d'ensemble / Descripción / Обзор / Überblick
Technical data - Dati tecnici - Données techniques - Datos técnicos - Технические характеристики - Technische Daten MAX P 15 AB LN
CONFORT 100
MAX P 15 AB LN
SP 110
MAX P 20 AB LN
SP 235
Burner output max/min kW - kcal/h
Potenza bruciatore max/min kW - kcal/h
Puissance du brûleur max/min kW - kcal/h
Potencia del quemador máx/min kW - kcal/h
Мощность горелки макс./мин., кВт - ккал/час
Brennerleistung max/min kW - kcal/h
79,83 95,15 196,2
68.654 81.829 169.042
Oil throughput max/min kg/h
Portata gasolio max/min kg/h
Débit de fuel max/min kg/h
Caudal de gasóleo máx/min kg/h
Расход топлива макс./мин., кг/ч
Oldurchsatz max/min kg/h 6,32 7,53 15,5
Hydraulic system 1 stage
Sistema idraulico 1 stadio
Système hydraulique 1 allure
Sistema hidráulico 1 etapa
Гидросистема 1 ступень
Hydraulisches System 1 Bühne 1 pressure jump 1 pressure jump 1 pressure jump
Fuel oil Combustibile Fuel Combustible Топливо Kraftstoff
Light oil (L.C.V. 10.200 kcal/kg max. visc 1,6÷6 mm2/s at
20°C) (EL) Hu = 11,86 kWh/kg
Emission class Classe di emissione Classe d’émission Tipo de emisión Класс выделения
загрязняющих веществ Emissionsklasse Standard Class 3 - OIL EN267 (NOx < 120 mg/kWh)
Control box Apparecchiatura di
controllo Coffret de sécurité Cajetín de seguridad Блок управления и
безопасности Feuerungsautomat BRAHMA DR2
Air regulation Air flap
Regolazione aria Serranda dell'aria
Réglage de l’air Volet d’air
Ajuste del aire Válvula de aire
Настройка подачи воздуха Воздушная заслонка
Luftregulierung Luftklappe -- -
Flame monitor Rivelatore di fiamma Surveillance
de flamme Vigilancia de llama Контроль пламени Flammenwachter photocell IRD photocell IRD photocell IRD
Ignition transformer
Trasformatore d'accensione Allumeur Encendedor Устройство розжига Zundtransformator Fida Fida Fida
Fuel-oil pump Pompa di pressione
gasolio
Pompe de pulvérisation fuel
Bomba de pulverización de gasóleo
Насос распыления дизельного топлива Oldruckpumpe Suntec Suntec Suntec
Electric motor rpm - watt
Motore elettrico giri motore - watt
Moteur rpm - watt
Motor rpm - watt
Электродвигатель об/мин - watt
Elektromotor rpm - watt
2800 2800 2800
200 W 200 W 250 W
Voltage Tensione Tension Tensión Напряжение Spannung 230 V / 50 Hz
Power consumption (operation)
Potenza elettrica assorbita (Esercizio)
Puissance électrique absorbée (en service)
Pot. eléctrica absorbida
(en funcionamiento)
Потребляемая электрическая мощность: (при работе)
Elektrische Leistungs- aufnahme (Betrieb)
290 W (50) 290 W (50) 350 W (50)
Net weight Peso netto Poids net Peso neto Приблизительная
масса Gewicht 13 kg 13 kg 13 kg
Protection level Classe di protezione Indice de protection Índice de protección Класс электрозащиты Schutzart IP41
Sound pressure level dB(A)
Livello pressione sonora dB(A)
Niveau presion acoustique dB(A)
Nivel de presion acústico dB(A) Уровень шума, dB(A) Schalldruckpegel dB(A) 70 70 70
Ambient temp. for storage
Temperatura ambiente di stoccaggio
Température ambiante de stockage
Temperatura ambiente de almacenamiento температура хранения Umgebungstemperatur -20°…+70° C
Temperature for use
Temperatura d’utilizzazione
Température d’utilisation
Temperatura ambiente de utilización Рабочая температура Betriebstemperatur -10°…+60° C

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Overview - Dimensions / Panoramica - Dimensioni / Vue d'ensemble - Dimensions / Descripción - Di-
mensiones / Обзор - Размеры / Überblick - Größe
X
Y
Z
Packaging
MAX 15
d..°
Ø a
Ø b
Ø c
M
11
Model A B C D D1 E F G I L M
MAX P 15 AB LN 360 205 155 146 - 276 125 201 120/131 120/131 M8
MAX P 20 AB LN 417 205 212 146 - 276 125 201 120/131 120/131 M8
Model Ø a Ø b Ø c d°..
MAX P 15 AB LN 130 153 185 45°
MAX P 20 AB LN 130 153 185 45°
Model X Y Z Kg
MAX P 15 AB LN 430 610 325 13
MAX P 20 AB LN 430 610 325 13
Boiler plate drilling
E
D-D1
F
G
CB
A
I
L
M
153
185
1
1
E
D-D1
F
G
CB
A
MAX 20

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Contents - Index - General warnings
Overview Conformity declaration 3
Technical data 4
Dimensions 5
Contents Index 6
General warnings 6
Burner description 7
Function General safety functions 8
BRAHMA control and safety unit 9
Oil burner pump 10
Installation Burner assembly 11
Electrical connection 12
Checks before commissioning 12
Oil feeding and suction line 13
Start up Setting data table - air regulation 14
Adjusting burner output 15
Oil pressure regulation 15
Service Maintenance 16
Troubleshooting 17
Overview Electrical diagrams 78
Spare parts list 79-82
Important notes
Ecoflam burners have been designed and
built in compliance with all current
regulations and directives.
All burners comply to the safety
and energy saving operation
regulations within the standard
of their respective performance
range.
The burner must not operate out-
side the working range.
The quality is guaranteed by a quality and
management system certified in
accordance with ISO 9001:2008.
The MAX burners are designed for the
combustion of light oil.
The burners comply with
standard EN267. Assembly and
commissioning must be carried
out only by authorised
specialists and all applicable
guidelines and directives must
be observed.
Burner description
The MAX P...AB burner is a two-stage ,
fully-automatic monoblock type burners.
Burner head is designed to get the lowest
emissions in terms of NOx and unburnt
particles in order to maximize the heat
generator efficiency. Emissions can be
different respect to the ones recorded in
the lab because they depends a lot on the
generator on which the burner is fit.
The installer must comply with compulsory
rules. Avoid for instance dangerous
atmosphere or not ventilated rooms.
Packaging and handling
Move the burner still in its packaging using
a trolley or forklift, taking care not to drop it
and elevating it no more than 20cm from
ground level. After having removed the
packaging, check that the contents are in
good condition and correspond with what
was ordered. If in doubt, contact the
manufacturer.
The burner must be installed by a
qualified individual.
If the weight and dimensions do not allow
for manual lifting, ask another operator for
help or use a forklift, harness the burner
using belts if no eyebolts are available.
Use the accessories provided
(flange, gasket, pins and nuts) to
install the burner onto the boiler,
taking care not to damage the
isolating gasket.
We can accept no warranty liability
whatsoever for loss, damage or injury
caused by any of the following:
- Inappropriate use.
- Incorrect assembly or repair by the
customer or any third party, including the
fitting of non-original parts.
Provision of the system and the
operating instructions
The firing system manufacturer must
supply the operator of the system with
operating and maintenance instructions on
or before final delivery. These instructions
should be displayed in a prominent
location at the point of installation of the
heat generator, and should include the
address and telephone number of the
nearest customer service centre.
Notes for the operator
The system should be inspected by a
specialist at least once a year. It is
advisable to take out a maintenance
contract to guarantee regular servicing.
WARNING
DANGER
WARNING
WARNING
WARNING

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A1 BRAHMA control box
M1 Electric motor for pump and
blower wheel
T1 Ignition transformer
Y Graduated rod
Y1 Solenoid valve
3 Air regulation in the burner head
14 Cover
15 Burner flange
16 Release knob
102 Fuel-oil pump
113 Air intake
103B Air regulation
Contents - Burner description
Scope of delivery
CB: COMPLETE BURNER
- 1 bag including :
- multilanguage technical manual.
- n°2 hoses.
- n°3 nipple.
- n°1 filter, support and screws.
- n°2 gasket.
- screws, nuts and washer and key.
- n°1 gauge for checking the settings.
15
103B
113
102
Y1
14
A1
Y
M1
3
T1
16
MAX P 15 AB HS TC - 230-50
MAX P Light oil soft start
RANGE NAME BY FUEL TYPE
15 16 kg/h
MODEL SIZE (Gas: kW; Oil: kg/h)
- 1 stage
AB HS 2 stage hydraulic system
OPERATION TYPE
TC Short head
TL Long head
HEAD TYPE
- Light oil / Heavy oil
KER Kerosene
BIODIESEL Biodiesel
FUEL
230-50 230 Volt, 50Hz
ELECTRICAL SUPPLY TO THE SYSTEM

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Function - General safety functions
Operating function
- If heat is requested by the boiler
thermostat, the automatic oil
combustion control unit starts the
program sequence.
- The motor starts, the igniter is switched
on and the preventilation period of 15
seconds commences.
- During the preventilation period, the
furnace is monitored for flame signals.
- At the end of the preventilation period,
the fuel-oil solenoid valve opens and the
burner starts.
- The igniter remains switched off while
the burner is in operation.
Controlled shutdown
- Boiler thermostat interrupts heat
request.
- The fuel-oil solenoid valve closes and
the flame is extinguished.
- Burner motor switches off.
- Burner enters standby.
Safety function
A safety shutdown occurs:
- if a flame signal is present during
preventilation (parasitic flame
monitoring).
- if no flame is produced within 5 seconds
(safety time) of start-up (fuel
authorisation).
- if no flame is produced after an
unsuccessful restart attempt in the
event of flame failure during operation.
A safety shutdown is indicated by the
malfunction lamp lighting up and it is then
only possible to reenable the burner by
pressing the reset button after the cause
of the malfunction has been rectified.
For further information, see the
automatic combustion control unit
description.
M
M1
HS
118
103
101
T1
104
102
106
105
Y1
104
Y2
M1 Burner motor
HS Hydraulic system
T1 Ignition Transformer
Y1 Solenoid valve
Y2 Solenoid valve
101 Blower / Fan
102 Oil pump
103 Air damper
104 Oil pressure regulator
105 Hoses
106 Filter
118 Nozzle

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!Always disconnect the power supply before installing or removing the control unit. Do not attempt to open or carry out repairs
on the control unit.
Function - BRAHMA DR2... control and safety unit
TIPO DR2
MAIN
SWITCH
THERMOSTAT BURNER
MOTOR
FLAME
DETECTOR
FLAME
DETECTOR
UV
LOCKOUT
SIGNAL
FIRST VALVE SECOND
VALVE
IGNITION
DEVICE
FUSE RESET
MB FRFD SB EV1 EV2 TR
F
IT
TIPO DR2
TP TP
T
Code Table of on-board signal lamp
Blinks code of alarm signal (Red led
⁃=ON ⁃=OFF) Status
Continuously off
⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃ Waiting heat request
3 switch on every 2 seconds
⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃ Extraneous light or simulation of flame on burner startup
4 switch on every 2 seconds
⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃ Waiting preheater thermostat
6 switch on every 2 seconds
⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃ Under/Over voltage
Continuously on
⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃ Lockout alarm

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Function - Oil burner pump
The oil burner pump used is a self-priming
gear pump, which must be connected as
two-line pump via a bleed filter. There is an
intake filter and an oil pressure regulator
integrated in the pump. Pressure gauges
for pressure measurements and negative
pressure measurements must be
connected before the equipment is
commissioned.
NB: before starting the burner, check that
the return pipe is open. An eventual
obstraction could damage the pump
sealing device.
1 Hoses
2 Filter
3 Oil cock
1 - INLET
2 - RETURN
3 - BLEED AND PRESSURE GAUGE PORT
4 - VACUUM GAUGE PORT
5 - PRESSURE ADJUSTMENT
6 - TO NOZZLE
7 - PRESSURE ADJUSTMENT
8 - SPECIAL PRESSURE PORT
(HYDRAULIC SYSTEM).
3
2
1
1
SUNTEC
8
6
5
4
3
21
7
SUNTEC
SUNTEC
P
V
SUNTEC
AT3V 45 A
AT...: The pump is of the type with two
pressure regimes. During testing it is
calibrated to 10-11 bar low flame and 15-
16 bar high flame.

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Installation - Burner assembly
Oil connection
The filter (optional) must be located in
such a way that the correct hose routing
cannot be impaired. The hoses must not
kink.
Burner assembly
The burner is fixed by mean of connecting
flange and therefore to the boiler.
Installation:
• To fix the flange 3to the boiler with
the screws 4.
• Turn the burner slightly, guide it into
the flange and secure using screw 5.
Removal:
• Loosen screw 5.
• Turn the burner out and pull it out of
the flange.
Burner pipe insertion depth and
brickwork
Unless otherwise specified by the boiler
manufacturer, heat generators without a
cooled front wall require brickwork or
insulation 5 as shown in the illustration.
The brickwork must not protrude beyond
the leading edge of the flame tube, and
should have a maximum conical angle of
60°. Gap 6 must be filled with an elastic,
non-combustible insulation material. For
boilers with reverse firing, the minimum
burner tube insertion depth A as
specified in the boiler manufacturer’s
instructions must be observed.
On boilers the blast tube insertion depth
should be observed as per the boiler
manufacturer's instructions.
Reverse flame boiler :
A = 50-100 mm.
Three pass boilers :
A1 = 50-100 mm.
Exhaust system
To avoid unfavourable noise emissions,
right-angled connectors should not be
used on the flue gas side of the boiler.
A
A1
1
3
4
–
+
2
3
5

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Installation - Electrical connection - Checks before commissioning
Electrical connection
The electrical installation and connection
work must only be carried out by an
authorised electrical specialist.
All applicable rules and regulations must
be observed.
The electrical installation should include a
type A circuit breaker.
The applicable guidelines and
directives must be observed, as well as
the electrical circuit diagram supplied
with the burner!
• Check to ensure that the power supply
voltage is as specified in the electric
diagram and in data plate.
• Burner fuse: 5 A.
Checks before commissioning
The following must be checked before
initial commissioning:
• That the burner is assembled in
accordance with the instructions given
here.
• That the burner is pre-set in accordance
with the values in the adjustment table.
• Setting the combustion components.
• The heat generator must be ready for
operation, and the operating regulations
for the heat generator must be observed.
• All electrical connections must be correct.
• The heat generator and heating system
must be filled with water and the
circulating pumps must be in operation.
• The thermostats, pressure regulator, low
water detectors and any other safety or
limiting devices that might be fitted must
be connected and operational.
• The exhaust gas duct must be
unobstructed and the secondary air
system, if available, must be operational.
• An adequate supply of fresh air must be
guaranteed.
• The heat request must be available.
• Fuel tanks must be full.
• The fuel supply lines must be
assembled correctly, checked for leaks
and bled.
• A standard-compliant measuring point
must be available, the exhaust gas duct
up to the measuring point must be free of
leaks to prevent anomalies in the
measurement results.
Electrical connection (plug-in)
It must be possible to disconnect the
burner from the mains using an
omnipolar shutdown device complying
with the standards in force. The burner
and heat generator (boiler) are connected
by a 7-pin connector (fig.1).
S3B4 T2 NT1 L1
P
T
STC
PE
N
L
Q
50 Hz 230 V
HL1 HLB
P
T
STS
1
Position of electrodes
Note: Always check the position of electrodes after having replaced the nozzle (see illustration). A wrong position could cause ignition
troubles.
A-A 1 : 1
=
A
A
2mm

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H
(m) ø 8 mm ø 10 mm
0,5
1
1,5
2
2,5
3
3,5
30
35
40
45
50
55
60
65
70
75
80
85
90
95
H
(m) ø 8 mm ø 10 mm
0,5
1
1,5
2
2,5
3
3,5
23
21
19
17
14
9
4
55
50
45
40
34
28
22
H
y
H= x-y
x
Burner higher than tank
Pipe length (m)
Pipe length (m)
N.B. = X < 20 m
Y must be ke
p
t as lower as
p
ossible in order to avoid cavitation. An
y
wa
y
Y< 4 m.
Installation - Oil feeding and suction line
Burner lower than tank
Burner higher than tank Length pipe (m)
Length pipe (m)
Correction of altitude
Pump in suction (H +) or charging (H -)
Altitude (m) Theoretical H (m)
0-500 0
501-800 0,5
801-1300 1,0
1301-1800 1,5
1801-2200 2,0
e.g.: altitude 1100m Theoretical H = 1m actual H 2m, Corrected H for suction 2 + 1 = 3m Corrected H for charging 2 - 1 = 1m.
Choose the Ø of the piping from the table, based on the length expanded between the tank and pump. If corrected H for suction
exceeds 4m; make provisions for a transfer pump (max. pressure 2 bar).
!The length of the tubes apply to
burners powered by 50 Hz mains
electricity; in case of 60 Hz power,
divide the relevant lengths by 1.5.

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Start up - Setting data table - Air regulation
The settings above are basic settings. In case of operation at 60 Hz, the burner must be recalibrated by closing the air shutter so as to
reduce the amount of incoming air.
The burner leaves the factory with the following calibration values:
!Risk of air blast!
Continuously check CO, CO2and soot emissions when adjusting the output of
the burner. Optimise combustion values in the event of CO formation. CO must
not exceed 50 ppm.
A
B
+
-
1Low Flame air adjustment (1)
Intervene on screw A in the picture:
• turning it anti-clockwise increases the
flow rate;
• turning it clockwise decreases the
flow rate.
High Flame air adjustment (1)
Intervene on screw B in the picture:
• turning it anti-clockwise increases the
flow rate;
• turning it anti-clockwise decreases the
flow rate.
Firing head setting (2).
Intervene on the screw shown in the
picture:
• turn it using a hex spanner until it
reaches the desired value (index from 0 to
5).
+
-
0
1
2
3
4
2
BURNER
CODE NOZZLE PUMP PRESSURE BURNER OUTPUT FIRING HEAD SETTING AIR DAMPER SETTING
gph Type spry bar kg/h Pos.A I° II°
3147867 CONFORT 100 1,5 DELAVAN 60°W 11 - 13 6,32 39,5 1,9 3
3147824 SP 110 1,75 DELAVAN 60°W 11 - 14 7,53 39,5 2,2 3,5
3147861 SP 235 3,5 DELAVAN 60°W 10 - 15,5 15,5 29,5 2 3
A

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Start up - Adjusting burner output - Oil pressure regulation
Burner start
Before starting the burner, draw oil in until
the filter is completely filled.
Then start the burner by switching on the
boiler regulator. Open the bleed screw on
the oil filter to allow the oil line to bleed
fully during the preventilation phase. The
negative pressure must not fall below 0.4
bar. Close the bleed screw when the filter
is completely filled with oil and oil is
flowing out without bubbles.
Burner output adjustment
Use the pressure regulator to adjust the oil
pressure in accordance with the burner
output desired. Monitor the combustion
values continuously as you do so (CO,
CO2, soot test). Adjust the airflow
gradually if necessary.
1 - INLET
2 - RETURN
3 - BLEED AND PRESSURE GAUGE PORT
4 - VACUUM GAUGE PORT
5 - PRESSURE ADJUSTMENT
6 - TO NOZZLE
7 - PRESSURE ADJUSTMENT
8 - SPECIAL PRESSURE PORT
(HYDRAULIC SYSTEM).
Optimising combustion values
If the combustion values are not
satisfactory modify the position of the
combustion head. By doing this the burner
ignition conditions and the combustion
values change. Compensate for the
change in airflow if necessary by adjusting
the air flap position.
Note: observe the minimum required
flue gas temperature specified by the
boiler manufacturer and the
requirements demanded of flue gas
ducts for avoiding condensation.
Oil pressure regulation
The oil pressure, and therefore burner
output, is adjusted using oil pressure
regulator 5in the pump.
Turn to
- right: to increase pressure
- left: to reduce pressure
Connect a pressure gauge at point 3(with
R1/8" thread).
Checking negative pressure
The vacuum meter for checking negative
pressure must be connected to point 4,
R1/8". Maximum permissible negative
pressure is 0.4 bar. At higher negative
pressures, the fuel oil gasifies, which
causes scraping noises in the pump and
ultimately leads to pump damage.
Cleaning the pump filter
The filter is located under the pump
cover(SUNTEC). To be able to clean the
filter, it is necessary to loosen the screws
and remove the cover first (SUNTEC).
• Check the pump cover seal and replace
the gasket if necessary.
!Risk of air blast!
Continuously check CO, CO2and soot emissions when adjusting the output of
the burner. Optimise combustion values in the event of CO formation. CO must
not exceed 50 ppm.
8
6
5
4
3
21
7
SUNTEC
SUNTEC
P
V
SUNTEC
AT3V 45 A
Operating check
Flame monitoring must be checked for
safety as part of initial commissioning and
also after servicing or if the system has
been out of operation for any significant
period of time.
- Starting attempt with flame monitor unlit:
the automatic combustion control unit
must switch to malfunction at the end of
the safety time
- Start with flame monitor lit: the
automatic combustion control unit
must switch to malfunction after 10
seconds of preventilation
- Normal start-up: flame monitor goes out
when burner in operation; the automatic
combustion control unit must switch to
malfunction after the restart and end of
the safety time
Recording commissioning data
Test n°1 n°2
Date
Model
Type oil
Oil calorific value
Burner output min kW
Burner output max kW
Flue gas temperature C°
Air temperature C°
CO2 %
CO ppm
NOx ppm
Performance %
Corrective action
Operator name
Company
WARNING

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Service - Maintenance
Fan assembly
Observe the positioning diagram below
when replacing the motor and blower
wheel. The inside flange A of the blower
wheel must be fitted at the same level as
the equipment plate B. Insert a straight
edge between the wing of the blower wheel
and set Aand Bto the same height, tighten
the set screw on the blower wheel
(maintenance position 1).
Burner and boiler servicing must only
be carried out by qualified personell.
The system operator is advised to take
out a service contract to guarantee
regular servicing.
Attention
• Disconnect the electrical supply before
carrying out any maintenance or
cleaning work.
• The blast tube and firing head may be
hot.
Checking the exhaust gas temperature
• Check the flue gas temperature at
regular intervals.
• Clean the boiler if the flue gas
temperature is more than 30°C above
the value measured at the time of
commissioning.
• To simplify the check, use a flue gas
temperature indicator.
Burner maintenance positions
• After removing the screws 5 turn the
burner and pull it out of the flange. It is
possible to fix the burner in three positions
for maintenance.
Position 1
Maintenance line air
(cleaning/substitution fan)
Position 2
Burner head maintenance.
Position 3
Maintenance components (filter and light
oil pump).
Maintenance on the burner
Maintenance position 1
• Clean fan and housing and check for
damage.
Maintenance position 2
• Check and clean the combustion head.
• Replace oil nozzle.
• Check ignition electrodes, readjust or
replace as necessary.
• Fit combustion head. Observe
adjustment dimensions.
• Fit burner.
• Start burner, check flue gas data, correct
burner settings if necessary.
Maintenance position 3
• Check oil supply components (tubes,
pumps, oil feed tube) and their
connections for leaks or signs of wear,
replace if necessary.
• Check electrical connections and
connection cables for damage, replace if
necessary.
• Check pump filter and clean if
necessary.
1 2 3
–
+
2
3
5

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Fault diagnosis and repair
In the event of a malfunction, first check
that the prerequisites for correct operation
are fulfilled:
1. is the system connected to the power
supply?
2. is there oil in the tank?
3. are all shut-off valves open?
4. are all control and safety devices,
such as the boiler thermostat, low-water
detector, limit switch, etc.
adjusted correctly?
If the malfunction persists, use the
following table.
It is not permitted to repair any
components relevant to safety. These
components must be replaced by parts
with the same order number.
Only use original spare parts.
NB: after each operation:
• under normal operating conditions
(doors closed, hood fitted, etc.), check
combustion and check the individual
lines for leaks.
• Record the results in the relevant
documents.
Service - Troubleshooting
Troubleshooting
The burner does not start:
- Main switch in “0” position.
- Fuses are blown.
- Boiler thermostats are in open position.
- Control box is defective.
The burner runs the prepurging but does not ignite and then switches into safety condition:
- Control box is defective.
- Ignition transformer is defective.
- Electrodes are dirty.
- Electrodes are defective
- Electrodes are in wrong position.
- Nozzle is clogged.
- Nozzle is too worn.
- Filters are clogged.
- Oil pressure too low.
- Combustion air flow rate excessively high related to nozzle’s flow rate.
The burner ignites but then switches into safety condition:
- Control box is defective.
- Nozzle is clogged.
- Nozzle is too worn.
- The photocell does not detect the flame.
- Filters are clogged.
- Oil pressure too low.
- Combustion air flow rate excessively high related to nozzle’s flow rate.
Table of error code messages
Blinks code of alarm signal (Red led
⁃=ON ⁃=OFF) Description of possible cause
1 switch off every 2 seconds
⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃ Under or over voltage protection, time out
2 switch off every 2 seconds
⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃ No establishment of flame at the end of TS
4 switch off every 2 seconds
⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃ Supervision of Preheater thermostat, time out (only versions with Qnn option)
5 switch off every 2 seconds
⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃ Extraneous light or simulation of flame on burner startup (only versions with Knn option)
7 switch off every 2 seconds
⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃⁃ too many losses of flame during operation (only versions with Vnn option)
10-15 switch off every 2 seconds Internal error

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Contenuti generali - Indice - avvertenze generali
Panoramica Dichiarazione di conformità 3
Dati tecnici 4
Dimensioni d’ingombro 5
Contenuti generali Indice 18
Avvertenze generali 18
Descrizione del bruciatore 19
Funzione Funzioni generali di sicurezza 20
Programmatore di comando e sicurezza BRAHMA 21
Pompa del bruciatore 22
Installazione Montaggio del bruciatore 23
Connessione elettrica 24
Controlli da eseguire prima della messa in funzione 24
Linea di alimentazione del combustibile 25
Messa in funzione Dati di configurazione - regolazione dell’aria 26
Regolazione del bruciatore 27
Regolazione pressione del gasolio 27
Assistenza Manutenzione 28
Possibili inconvenienti 29
Panoramica Schemi elettrici 78
Parti di ricambio 79-82
Avvertenze importanti
I bruciatori Ecoflam sono stati progettati e
costruiti nel rispetto delle normative e
direttive correnti.
Tutti i bruciatori rispondono
alle normative sulla sicurezza
e sul risparmio energetico nel
limite del campo di lavoro
dichiarato.
Il bruciatore non deve
funzionare fuori del campo di
lavoro.
La qualità del prodotto è garantita dal
sistema di certificazione in base alla
norma ISO 9001:2008.
I bruciatori MAX sono progettati per la
combustione di gasolio, con basse
emissioni inquinanti. I bruciatori sono
conformi alla norma EN 267.
Montaggio, messa in funzione e
manutenzione devono essere
eseguiti esclusivamente da
personale tecnico autorizzato,
nel rispetto delle direttive e delle
prescrizioni in vigore.
Descrizione del bruciatore
bruciatore MAX P...AB è un bistadio, a
funzionamento completamente
automatico in esecuzione monoblocco.
La geometria della testa di combustione
permette di ottenere bassi livelli di NOx e
di incombusti, massimizzando quindi il
rendimento del generatore.
Le emissioni possono essere diverse da
quelle riscontrate nel laboratorio di prova
in quanto dipendono molto dal generatore
sul quale il bruciatore è installato.
L’installatore deve rispettare le normative
vigenti. Per esempio sono da evitare locali
con atmosfere pericolose o non ventilate.
Imballo e movimentazione
Movimentare il bruciatore ancora imballato
con un carrello o un elevatore facendo
attenzione a non farlo cadere tenendosi a
non più di 20 cm da terra.
Dopo aver tolto l’imballo, controllare che il
contenuto sia integro e corrisponda al
prodotto ordinato. In caso di dubbi,
contattare il produttore.
L’installazione del bruciatore
deve essere effettuata
da personale abilitato.
Se le dimensioni e il peso non consentono
un sollevamento manuale, farsi aiutare da
un altro operatore, od utilizzare un
sollevatore imbracando il bruciatore con
delle fasce se non disponibili i golfari.
Usare gli accessori in dotazione
(flangia ,guarnizione, perni e dadi)
per installare il bruciatore alla
caldaia facendo attenzione a non
danneggiare la guarnizione isolante.
Si esclude qualsivoglia responsabilità
per eventuali danni derivanti dalle
seguenti cause:
- utilizzo non conforme.
- montaggio difettoso e/o riparazione a
cura dell'acquirente o terzi, ivi inclusa
l'applicazione di elementi di origine
estranea.
Consegna e istruzioni per l'uso
Il costruttore dell'impianto di combustione
è tenuto a consegnare al gestore
dell'impianto, al più tardi all'atto della
consegna dello stesso, le istruzioni per
l'uso e la manutenzione. Queste istruzioni
devono essere appese nel locale di
installazione del generatore termico in
modo ben visibile. Devono essere indicati
l'indirizzo ed il numero telefonico del punto
di assistenza più vicino.
Avvertenza per il gestore
L'impianto dev'essere controllato almeno
una volta l'anno da un tecnico specia-
lizzato. Al fine di garantire un'esecuzione
regolare, si suggerisce di stipulare un
contratto per la manutenzione
dell'impianto.
ATTENZIONE
ATTENZIONE
PERICOLO
ATTENZIONE
ATTENZIONE

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A1 BRAHMA programmatore di comando e
sicurezza gasolio
M1 Motore elettrico per pompa e ventola
T1 Trasformatore d'accensione
Y Asta graduata
Y1 Elettrovalvola
3 Regolazione dell'aria nella testa di
combustione
14 Cofano
15 Flangia bruciatore
16 Pulsante di sblocco
102 Pompa gasolio
113 Cassetto aria
103B Regolazione aria
Contenuti generali - Descrizione del bruciatore
Imballaggio
CB : BRUCIATORE COMPLETO
- 1 sacchetto:
- manuale tecnico in multilingue.
- n°2 tubi flessibili.
- n°3 raccordi per flessibili.
- n°1 filtro, supporto e viti.
- n°2 guarnizioni isolanti.
- viti, dadi, rosette e chiave.
- n°1 dima di regolazione.
15
103B
113
102
Y1
14
A1
Y
M1
3
T1
16
MAX P 15 AB HS TC - 230-50
MAX P Gasolio
NOME
15 16 kg/h
MODELLO (Gas: kW; Gasolio: kg/h)
- 1 stadio
AB HS 2 stadio con sistema idraulico
FUNZIONAMENTO
TC Testa corta
TL Testa lunga
TIPO TESTA
- Gasolio/Nafta
KER Cherosene
BIODIESEL Biodiesel
COMBUSTIBILE
230-50 230 Volt, 50Hz
TENSIONE DI ALIMENTAZIONE

M
M1
HS
118
103
101
T1
104
102
106
105
Y1
104
Y2
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Funzione - Funzioni generali di sicurezza
Funzione di esercizio
- In seguito alla richiesta di calore
trasmessa tramite il termostato della
caldaia, il programmatore di comando
(combustione) del gasolio avvia lo
svolgimento del programma.
- Il motore si avvia, l'accensione si
inserisce e si avvia il tempo di
preventilazione di 15 sec.
- Durante la preventilazione, viene
controllata la presenza della fiamma
segnale sul focolare.
- Al termine della preventilazione, si
aprono le elettrovalvole del gasolio e
il bruciatore si avvia.
- Il funzionamento del bruciatore
disinserisce l'accensione.
Disinserimento normale
- Il termostato della caldaia interrompe
la richiesta di calore.
- L'elettrovalvola del gasolio si chiude
e la fiamma si spegne.
- Il motore del bruciatore si spegne
- Il bruciatore è pronto al funzionamento.
Funzione di sicurezza
Uno spegnimento a causa di possibili
disturbi avviene:
- se durante la preventilazione è
presente una fiamma-segnale
(monitoraggio luce esterna);
- se all'accensione (consenso al
combustibile) dopo 5s (tempo di
sicurezza) non si è accesa nessuna
fiamma;
- se, in caso di spegnimento della
fiamma quando l'impianto è in funzione,
dopo un infruttuoso tentativo di riavvio non
si genera alcuna fiamma.
Uno spegnimento in presenza di
eventuali anomalie viene segnalato
mediante accensione della lampadina
di segnalazione guasti e può essere
nuovamente resettato non appena
eliminata la causa del malfunzionamento
e dopo l'azionamento del pulsante di
sblocco.
Per ulteriori informazioni vedere la
descrizione del programmatore di
comando (combustione).
M1 Motore del bruciatore
HS Martinetto idraulico
T1 Trasformatore d’accensione
Y1 Valvola gasolio
Y2 Valvola gasolio
101 Ventilatore
102 Pompa
103 Serranda aria
104 Regolatore della pressione
105 Tubi flessibili
106 Filtro
118 Ugello