Ecolab BFE3 User manual

Eco-Booster
BFE3
Service Manual........................................................3 - 14

Content EN
1. Installation Guide
1.1 General information......................................................................... 3
1.2 Preparation...................................................................................... 3
1.3 Placing............................................................................................. 3
1.4 Water supply.................................................................................... 3
1.5 Air supply......................................................................................... 3
1.6 Piping ............................................................................................. 3
1.7 Assembly......................................................................................... 3
1.8 Dimensions...................................................................................... 4
1.9 Pipe dimensions .............................................................................. 5
2. Service
2.1 Description....................................................................................... 7
2.1.1 Operating diagrams.............................................................. 9
2.2 Maintenance.................................................................................. 10
2.3 Start 10
2.3.1 New System ....................................................................... 10
2.4 Daily Operation.............................................................................. 10
2.4.1 Start.................................................................................... 10
2.4.2 Stop.................................................................................... 10
2.4.3 Rinsing the Chemistry supply............................................. 10
2.5 Service........................................................................................... 10
2.5.1 Components....................................................................... 10
2.5.2 Recycling and scrapping .................................................... 10
2.6 Trouble Shooting
2.6.1 Too low or unstable pressure ..............................................11
2.6.2 No foam creation/unsatisfactory foam quality .....................11
2.7 Recommended Spare Parts .......................................................... 12
2.8 Specications ................................................................................ 12
2.9 Electric diagram............................................................................. 13
2.10 Pumpcurve .................................................................................... 14
3. Spare Part ........................................................................................... 71
4. Declaration of Conformity....................................................................... 75

1.1 General information EN
For safety reasons it is important to read all of the
enclosed information (Installation guide, service
manual, spare parts, operating instructions) before
mounting this equipment. In addition, the legislation in
force at the time of purchase must always be consid-
ered in connection with installation and mounting of
this equipment, no matter the contents of this manual.
If there are matters of dispute please contact your
dealer.
This equipment is produced and tested by specially
qualied personnel according to approved instructions
to ensure our high level of product quality. After the
product is nished and tested it is manually inspected
with the ultimate test carried out just before the prod-
uct is released for shipping. To obtain our high level
of quality and long life we use stainless steel parts.
These parts, in deance of our manual inspections
may still have some sharp edges, which can present
a cut hazard. Therefore, it is advised always to use
protective gloves and show caution when installing the
equipment.
1.2 Preparation
Note: The pipeline must be rinsed through before
the system is connected. See service manual
1.3 Placing/application
• Do not use the machine outdoors.
• The Booster must be placed in frost-free rooms
only.
• Free space around the Booster: min 1000 mm.
1.4 Water supply
BFE3
Water amount 100 l/min.
Pressure 0,2 - 0,8 MPa (2 - 8 bar)
Max. temperature 70oC
The supply line must be sized so that it can supply the
minimum indicated pressure and water volume when
connected to this equipment. When dimensioning the
water supply. It is recommended to increase the avail-
able volume with 15-20% compared to the minimum
requirements listed in the table.
Note: Recommended water hardness 14-18 dH°.
The equipment will operate with water hardness ex-
ciding this level however, descaling of pump system,
injectors and like must be expected depending on use
pattern and water quality.
1.5 Electric connection
Connection guide is mounted on the cable:
Always check direction of rotation.
Service switch:
A separate service switch must always be mounted
before the unit.
Note! Installation always according to the country’s
legislation.
BFE3
Voltage: 380 - 415V
Frequency: 50 Hz
Motor effect: 5,5 kW
Nom. Voltage: 12,2 A
Fuse: 16 A
L1, L2, L3, PE 1,5 mm²
1.6 Piping
The pipe system should be made of stainless steel
pipes. The pipe joints should be made in a way that
makes separation possible in case of eg. repairs,
moving or similar.
All threads according to ISO 228
The dimensions stated are all indicative.
Always carry out calculations of the piping installation
based on pressure charts for piping and ttings
Pipe connections BFE3
Recommended pipe dimen-
sions 5/4"
Pipe dimensions unit 5/4"
Note: 5/4” – 2” closing valve should be mounted on
the water supply immediately before the Booster and
dirt lter if any.
1.7 Assembly
Dimensions see g.1.
Mount the Booster to the oor with the enclosed con-
crete anchors.
3

4
50Appox. 1500
฀฀฀270฀฀฀150Ø300 1฀1/4"386 210105
Fig. 1 110002069 Fig. 2 110002162
Appox. 1600
482
Ø520
Appox. 970
1 1/4"1 1/4" 386
Fig. 1 110002049 Fig. 2 110002049_1
Type BFE3
Type BFE3 med tilbehør
1.8 Dimensions / Maße / Dimensions / Dimensiones / Dimensioner

5
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When mounting the units please make sure to use the pipe dimensions listed in the table under item
1.6 and the illustrations under item 3.
Bei Montage der Anlagen immer sicherstellen, dass die Rohrdimensionen in der Tabelle und den Illus-
trationen, bzw. Punkt 1.6 und 3, eingehalten werden.
En montant les unités satisfont veillent à employer les dimensions de pipe énumérées dans la table au
point 6 et les illustrations au point 3.
Al montar las unidades satisfacen se cercioran de utilizar las dimensiones de la pipa enumeradas en la
tabla bajo punto 6 y las ilustraciones bajo punto 3.
Ved montering af anlæggene skal de rørdimensioner benyttes, der er listet i tabellen under punkt 1.6 og
illustreret på tegningen g 3.
1.9. Pipe Dimensions / Rohr-Maße / Dimensions de pipe / Dimensiones de la pipa /
Rørdimensioner
Fig. 3 110002181