EGO POWER+ BAX1500 User manual

REPAIR GUIDELINE
Backpack Battery_BAX1500
Version: 1
Issue Date: 2018/03/16

2
NO.
Contents
Page
1
Maintenance equipment
4
2
Replace external parts (Without removing housing cover)
5
-13
3
Replace the PCBA
14
-18
4
Replace the housing cover
19
-27
5
Assembly flow chart
28
-42
G1 Measurement BAX1500 Backpack Battery

3
DANGER!: You must follow the steps described in this manual
very strictly. Any deviations from the described actions may
cause a fire or an explosion. It may lead to serious injury or even
death.
BAX1500 Backpack Battery

4
Maintenance Equipment
Notice: Make sure you have got all the recommended
equipment before proceeding with the repair.
BAX1500 Backpack Battery

5
Replace The External Parts (Without Removing Housing Cover)
1. Remove the backpack harness from battery pack referring to user manual.
Backpack harness Battery pack

6
Replace The External Parts (Without Removing Housing Cover)
2. Loosen the six screws and remove the belt mounting plate from the lower housing.
If the belt mounting plate is damaged, replace with a new one.
Description Part Number Qty
Screw 5610329001 6
Belt Mounting Plate 3128807001 1
Belt mounting plate
Screw

7
Replace The External Parts (Without Removing Housing Cover)
3. Loosen the ten screws and remove the harness mounting plate from the lower
housing. If the harness mounting plate is damaged, replace with a new one.
Description Part Number Qty
Screw 5610329001 10
Harness Mounting Plate
3128805001 2
Screw Harness mounting plate
Lower housing

8
Replace The External Parts (Without Removing Housing Cover)
4. Loosen the two screws #2 and remove the leaf spring from the lower housing. If the
leaf spring is damaged, replace with a new one.
Description Part Number Qty
Screw #2 5610250001 2
Leaf Spring 3706275001 1
Leaf spring

9
Replace The External Parts (Without Removing Housing Cover)
5. Loosen the two screws and remove fuse cover and seal ring #1 from the battery pack.
If they are damaged, replace with a new one.
Description Part Number Qty
Screw 5610329001 2
Fuse Cover 3128803001 1
Seal Ring #1 3706281001 1
Screw
Fuse cover
Seal ring #1

10
Replace The External Parts (Without Removing Housing Cover)
6. Take out the fuse from the mounting groove directly. Measure the fuse referring to
“G1 Measurement”, and if the fuse is damaged, replace with a new one.
Description Part Number Qty
Fuse 4970316001 1
Fuse
Fuse