ELGA PURELAB 7000 - US Instruction manual

PURELAB 7000 - US
Quick Start Manual

ELGA PURELAB 7000 - US Quick Start Manual
PURELAB 7000 - US MANU40593 Version 02 - 02/16 Page 1
TABLE OF CONTENTS
1. INTRODUCTION...................................................................2
1.1 Use of this Manual.......................................................2
1.2 Customer Support .......................................................2
1.3 Health and Safety Notes .............................................2
1.4 Electricity.....................................................................2
1.5 Pressure......................................................................2
1.6 Sanitization Chemicals................................................2
1.7 Control of Substances Hazardous to Health (COSHH)2
2. INSTALLATION ....................................................................3
2.1 Unpacking PURELAB 7000 - US................................3
2.2 External services and connections..............................3
2.3 Connecting PURELAB 7000 - US...............................4
3. COMMISSIONING.................................................................5
4. CONSUMABLE INSTALLATION .........................................6
4.1 Protek L1 or L2 Pre-treatment cartridge......................6
4.2 Labpure L1 Purification cartridge ................................7
4.3 System purge..............................................................7
5. SANITIZATION .....................................................................8
5.1 Liquid sanitization........................................................8
5.1.1 RO + Recirculation loop sanitization...........................8
5.2 Tablet sanitization .....................................................12
5.2.1 RO + Recirculation loop sanitization.........................12
6. BASIC OPERATION...........................................................16
7. USEFUL CONTACT DETAILS...........................................17

PURELAB 7000 –US Quick Start Manual ELGA
Page 2 PURELAB 7000 –US MANU40593 Version 02 - 02/16
1. INTRODUCTION
1.1 Use of this Manual
ELGA LabWater strives to produce manuals that are as simple and accurate as possible. However, should you
feel they can be improved in any way please email us at inf[email protected].
This manual guides you through the installation, commissioning and basic operation of the PURELAB 7000
allowing you to obtain a guaranteed supply of purified water to meet your requirements. For more detailed
information refer to the Operator Manual supplied on CD.
1.2 Customer Support
Service support and consumable items are available from your local supplier or distributor. Please contact
[email protected]om for further information.
1.3 Health and Safety Notes
WARNING!
WARNINGS ARE GIVEN WHERE FAILING TO OBSERVE THE INSTRUCTIONS
COULD RESULT IN INJURY OR FATALITY.
CAUTION!
Cautions are given where failure to observe the instructions could result
in damage to the equipment, associated equipment and processes.
1.4 Electricity
WARNING!
THIS APPLIANCE MUST BE EARTHED.
It is essential that the electrical supply to the PURELAB 7000 is isolated before any items are changed or
maintenance work performed.
The external isolator providing power to the unit should be positioned so that it is easily accessible.
1.5 Pressure
The water supply should be isolated and residual pressure released prior to removal of any components or
carrying out work on the unit.
1.6 Sanitization Chemicals
During the automatic sanitization cycles, EfferSan™Multi Purpose Disinfecting Tablet and Minncare cold sterilant
are used and relevant safety information is included in this Manual. Please refer to the manufacturer for material
safety data sheets.
1.7 Control of Substances Hazardous to Health (COSHH)
Material safety data sheets covering the various replaceable components are available upon request. Contact
your local ELGA LabWater distributor.

ELGA PURELAB 7000 - US Quick Start Manual
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2. INSTALLATION
2.1 Unpacking PURELAB 7000 - US
The following items are supplied:
PURELAB 7000 - US
Electrical supply lead.
Quick reference guide fitted on inside of door.
Consumer Starter Kit 1 or 2.
Installation kit.
Maintenance
Access is required to the front of the unit for regular maintenance procedures. Occasional
access is required to the top of the unit to add chemical during sanitization.
Electrical Supply
For safety reasons it is recommended that this unit be connected to a suitable power outlet
which is easily accessible and local to the unit.
Site
The unit can be floor or bench mounted. Ensure the bench is designed to take a load in
excess of 150kg and that the weight of other equipment is also taken into consideration.
Water Supply
Local potable supply with a means of isolation.
2.2 External services and connections
Connection
Termination
Specification
Unit of Measure
Metric
US / Imperial
Feed water inlet*
15 mm OD push fit
Flow
>9 l/min
>2.4 USG/min
Pressure
2 to 6 bar
30 to 88 psi
Temperature
4 to 40C
39.2 to 104F
Pressurised drain
15 mm OD push fit
Maximum flow
6 l/min
1.6 USG/min
Maximum distance to drain
3 m
10 ft
Maximum back pressure
0.6 bar
9 psi
Application loop feed
15 mm OD push fit
Maximum pipe length to
application
25 m
90 ft
Application loop return
15 mm OD push fit
Maximum pipe length from
application
25 m
90 ft
Electrical supply
IEC 950
Electrical rating
230 V, 50 Hz ac 13 amp
115 V, 60 Hz ac
* Refer to Operator Manual for feed water specification. Suitability of water supply must be confirmed before
commissioning is commenced.

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2.3 Connecting PURELAB 7000 - US
Once the PURELAB 7000 - US unit has been positioned, it should be connected as follows:
Potable feed water tube connection
1. CONNECT potable feed water supply using tube
supplied.
Notes:
Ensure a suitable valve is fitted to allow
isolation of the supply during essential
maintenance.
The water pressure must not exceed 6 bar.
Ensure the tube is not kinked or twisted
when the unit is in its final position.
If the unit is installed under bench allow
sufficient slack in the flexible hoses to
enable access to the sanitization port.
Drain hose connection
2. CONNECT drain to local drain with tube supplied.
Notes:
Ensure air gap is maintained from outlet of
tube into a standpipe or surface drain.
The drains can be extended to a maximum
length of 5 metres from the product using
15 mm PEXs rigid pipe.
It is strongly recommended that the hoses
are secured to ensure they are always
directed into the drain.
Loop out and return / connection for application
3. CONNECT loop out and loop return using tube
supplied.
Note: The product is supplied with sufficient
tube to assemble a small loop as shown. This
loop can be extended to a maximum of 50
metres using 15 mm PEXs rigid pipe.
Electrical supply connection
4. CONNECT electrical supply lead into the
socket on the rear of the PURELAB 7000 unit
and to local isolated supply.
Application

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3. COMMISSIONING
The unit is supplied with the software set in commission mode and this must be completed before the unit is put into
operation.
Commissioning mode
Step 1 - External Supplies
1. SWITCH on water supply.
2. SWITCH on electrical supply.
Setting clock time
Step 2 - Clock
1. PRESS flashing CLOCK (clock icon).
2. PRESS to edit time
OR
PRESS ✔to proceed to Step 3.
3. PRESS and HOLD to increase or 
to decrease hour.
4. PRESS to shift cursor onto minute.
5. PRESS to increase or to decrease
minute.
6. PRESS .
7. PRESS ✔.
Set date screens
Step 3 - Date
1. PRESS to edit date
OR
PRESS ✔to proceed.
2. PRESS and HOLD to increase or 
to decrease day.
3. PRESS to shift cursor onto month.
4. PRESS to increase or to decrease
month.
5. PRESS to shift cursor onto year.
6. PRESS to increase or to decrease
year.
7. PRESS .
8. PRESS ✔.

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4. CONSUMABLE INSTALLATION
4.1 Protek L1 or L2 Pre-treatment cartridge
1. Screen prompt to install Protek pre-treatment
cartridge (LC175 / LC177).
2. OPEN front doors and locate the Protek L1 / L2
cartridge position as shown.
3. LIFT wing (1) and rotate anti-clockwise.
4. PIVOT latch (2) to release retaining arm (3).
5. SWING retaining arm (3) fully open.
6. REMOVE sealing blanks on connector manifold.
Installation of Protek cartridge
Protek L1 or L2 acceptance screen
7. REMOVE Protek pre-treatment cartridge (LC175 /
LC177) from packaging.
8. REMOVE sealing plugs from inlet and outlet ports.
9. WET O rings located inside the ports.
10. ALIGN Protek cartridge (4) on guide rails and
SLIDE into place until it is fully engaged.
11. CLOSE retaining arm (3).
12. PIVOT latch (2) back and ROTATE wing (1)
clockwise to secure.
13. Press ✓to continue.
WARNING! ENSURE CLAMP IS SECURED BEFORE
STARTING THE UNIT.

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4.2 Labpure L1 Purification cartridge
1. SCREEN prompt to install Labpure L1 cartridge
(LC187).
2. REMOVE Labpure L1 purification cartridge from
packaging.
3. REMOVE sealing plugs from inlet / outlet ports
and wet O rings.
4. SLIDE cartridge into position (1) pushing upwards
against contacts.
5. EASE back and ENSURE that the cartridge is fully
engaged (down) (2) in the retainers.
6. PRESS ✓to continue and acknowledge
replacement dates for the following:
Labpure L1.
Composite vent filter.
UV lamp.
Protek L1 or L2.
Ultra-Microfilter
Sanitization.
4.3 System purge
1. PRESS the system now enters an automatic
purge phase.
After a maximum of 60 minutes the system will
exit the purge phase regardless of the final water
purity.

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5. SANITIZATION
5.1 Liquid sanitization
5.1.1 RO + Recirculation loop sanitization
Sanitization of the finished installation is essential to ensure that the system is properly commissioned and
capable of achieving the bacteriological control required for a typical application.
WARNING! ALWAYS WEAR RUBBER GLOVES, APRON
AND FACEMASK. DO NOT BREATHE FUMES
OR ALLOW TO COME IN CONTACT WITH SKIN
OR EYES. ALWAYS FOLLOW
RECOMMENDATIONS FOUND IN THE
MANUFACTURERS MATERIAL SAFETY DATA
SHEET AND ANY APPLICABLE OSHA
STANDARDS FOR THE CHEMICAL BEING
USED.
WARNING! LABEL THE MACHINE WITH APPROPRIATE
WARNING SIGNS SUCH AS “DO NOT USE/
CONTAINS STERILANT” (NOT PROVIDED)
Minncare cold sterilant is a peracetic and hydrogen peroxide based solution. Refer to the Minncare label for
additional information and follow all applicable direction for use on the manufacturer’s label in conjunction with the
following instruction.
1. ISOLATE application and ensure the process is OFF.
2. PRESENT GREEN sanitization key to reader.
Sanitization selection screen
3. PRESS ✓to enter sanitization process.
Present the sanitization key

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Enter RO sanitization
4. PRESS to show recirculation sanitization icon.
5. PRESS sanitization ✓to select recirculation.
Reservoir level adjustment
6. PRESS to allow the system to empty/fill the
reservoir. The system will stop when the level reaches
approximately 10 liters.
Small white lid removal
7. UNSCREW lid on the right of the unit.
8. Measure 250ml of Minncare cold sterilant and slowly
pour into the main reservoir.
9. REPLACE lid.
Large white lid removal
CAUTION!ENSURE THE CORRECT DOSAGE
OF CHEMICAL IS USED.
10. UNSCREW lid on the left of the unit.
11. Measure 50ml of Minncare cold sterilant and slowly
pour into the break tank.
12. REPLACE lid.

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Confirmation chemical added
13. PRESENT GREEN sanitization key to confirm that
the chemical have been added.
Note: These two screens are shown alternately.
PRESS left button to cancel.

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RO sanitization process steps
14. The system now enters a period of automatic
sanitization lasting approximately 2 hours.
Once this stage is complete the unit will go straight
into process and continue to fill the recirculation
reservoir.
Set sanitization reminder
15. PRESS ✓to accept the sanitization reminder. The
system is now commissioned and ready for operation.
Note: The automated rinse cycles are designed to remove
the chemical sanitant from the system but for critical
applications a water test is advised prior to use to
ensure user specific requirements are met.

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5.2 Tablet sanitization
5.2.1 RO + Recirculation loop sanitization
Sanitization of the finished installation is essential to ensure that the system is properly commissioned and
capable of achieving the bacteriological control required for a typical application.
WARNING! ALWAYS WEAR RUBBER GLOVES,
APRON AND FACEMASK. DO NOT
BREATHE FUMES OR ALLOW TO COME
IN CONTACT WITH SKIN OR EYES.
ALWAYS FOLLOW RECOMMENDATIONS
FOUND IN THE MANUFACTURERS
MATERIAL SAFETY DATA SHEET AND
ANY APPLICABLE OSHA STANDARDS
FOR THE CHEMICAL BEING USED.
WARNING! LABEL THE MACHINE WITH
APPROPRIATE WARNING SIGNS SUCH
AS “DO NOT USE/ CONTAINS
STERILANT” (NOT PROVIDED)
1. ISOLATE application and ensure the process is OFF.
2. PRESENT GREEN sanitization key to reader.
Sanitization selection screen
3. PRESS ✓to enter sanitization process.
Enter RO sanitization
4. PRESS to show recirculation sanitization icon.
5. PRESS sanitization ✓to select recirculation.
Present the sanitization key

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Reservoir level adjustment
6. PRESS to allow the system to empty/fill the
reservoir. The system will stop when the level reaches
approximately 10 liters.
Small white lid removal
7. UNSCREW lid on the right of the unit.
8. ADD ½ of EfferSan™ tablets.
9. REPLACE lid.
Tablet cutter for cutting EfferSan™tablet.
Large white lid removal
CAUTION! ENSURE THE CORRECT
DOSAGE OF CHEMICAL IS USED.
10. UNSCREW lid on the left of the unit.
11. ADD ¼of EfferSan™tablets.
12. REPLACE lid.

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Confirmation CT3 is added
13. PRESENT GREEN sanitization key to confirm that
the EfferSan™tablets have been added.
Note: These two screens are shown alternately.
PRESS left button to cancel.

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RO sanitization process steps
14. The system now enters a period of automatic
sanitization lasting approximately 2 hours.
Once this stage is complete the unit will go straight
into process and continue to fill the recirculation
reservoir.
Set sanitization reminder
15. PRESS ✓to accept the sanitization reminder. The
system is now commissioned and ready for operation.
Note: The automated rinse cycles are designed to remove
the chemical sanitant from the system but for critical
applications a water test is advised prior to use to
ensure user specific requirements are met.

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6. BASIC OPERATION
PURELAB 7000 - US has the following modes of operation:
Night service / Operational day.
Continuous Recirculation (24/7).
Sanitization Procedure.
PURELAB 7000 - US is supplied set up to operate on Monday to Friday, between the hours of 07:30 to 18:00. Refer
to Operator Manual supplied on CD for instructions on how to adjust the times of operation or to switch to continuous
recirculation.

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7. USEFUL CONTACT DETAILS
ELGA LabWater
Lane End Industrial Park
High Wycombe
Bucks HP14 3BY
UK
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]
For the address of the nearest ELGA LabWater Sales and Service office visit the country list on our website.
http//www.elgalabwater.com
Or contact ELGA at the number above.
ELGAis the global laboratory water brand name of Veolia Water.
ELGA, PURELAB, MEDICAand CENTRAare trademarks of ELGA LabWater.
Minncare is a trademark of Minntech corporation
EfferSan™is a trademark of Activon Inc.
2008 ELGA LabWater/VWS (UK) Ltd. All rights reserved.
Copyright Note
The information contained in this document is the property of VWS (UK) Ltd. and is supplied without liability for
errors or omissions.
No part of this document may be reproduced or used except as authorised by contract or other written permission
from VWS (UK) Ltd. The copyright and all restrictions on reproduction and use apply to all media in which this
information may be placed.
VWS (UK) Ltd. pursue a policy of continual product improvement and reserve the right to alter without notice the
specification, design, price or conditions of supply of any product or service.
Publication ref: MANU40593 Version 02 - 02/16