emaux ICF 100 User manual

USER MANUAL
STRIVE FOR CLEAR WATER
www.emauxgroup.com
SINGLE ELEMENT CARTRIDGE FILTER
Installation and Operation Manual
EMAUX WATER TECHNOLOGY CO., LTD
Models: ICF 100 / / ICF 150 ICF 200
EMFI22021501

SINGLE ELEMENT CARTRIDGE FILTER
TABLE OF
CONTENT
PAGE
P1 CONTENT
2
.... 1. OVERVIEW
1.1 PRODUCT INFORMATION
1.2 DIMENSIONS
2. INSTALLATION
3.1 BEFORE STARTING THE PUMP
3.2 STARTING PUMP
4.1 FILTER DISAEEMBLY INTRUCTIONS
10
....
IMPORTANT SAFETY INSTRUCTIONS P2
4
....
7
....
IMPORTANT SAFETY INSTRUCTIONS
THESE OPERATING INSTRUCTIONS CONTAIN IMPORTANT INFORMATION ON THE
SAFE, PROPER AND ECONOMICAL OPERATION OF THIS SWIMMING POOL
APPLIANCE. STRICT OBSERVATION OF THE OPERATING INSTRUCTIONS WILL HELP
TO AVOID DANGERS, REDUCE REPAIR COSTS, SHUTDOWN TIMES AND INCREASE
THE RELIABILITY AND WORKING LIFE OF THE PRODUCT.
Failure to follow the instructions in this manual may result in serious adverse health effects, or even serious or
fatal injury. Failure to follow the instructions in this manual will in all cases invalidate all guarantees and liability
on the part of the manufacturer.
Consumer Information and Safety
This Cartridge Filters are designed and manufactured to provide years of safe and reliable operation. Operated
and maintained according to the information in this manual and the installation codes referred to in later
sections.
THIS FILTER OPERATES UNDER HIGH PRESSUR
When any part of the circulating system, (e.g., closure, pump, filter,
valve(s), etc.), is serviced, air can enter the system and become
pressurized. Pressurized air can cause the top closure to separate
which can result in severe injury, death, or property damage. To avoid
this potential hazard, follow these instructions: 
1. If you are not familiar with your pool filtering system :
Do NOT attempt to adjust or service without consulting your dealer, or a qualified pool technician.
Read the entire Installation & Operation Manual before attempting to use, service or adjust the pool
filtering system.
2. Before repositioning valve(s) and before beginning the assembly, disassembly, or any other service of the
circulating system:
(1) Turn the pump OFF and shut OFF any automatic controls to ensure the system is NOT inadvertently started
during the servicing;
open the manual air release valve;
Wait until all pressure is relieved.
3. Whenever installing the filter closure follow the filter closure warnings exactly.
4. Once service on the circulating system is complete follow initial start-up instructions exactly.
5. Maintain circulation system properly. Replace worn or damaged parts immediately, (e.g., closure, pressure
gauge, valve(s), O-rings, etc.).
6. Be sure that the filter is properly mounted and positioned according to instructions provided.
(1)
(2)
(2)
(3)
This filter must be installed by a licensed or certified electrician or a qualified pool
serviceman in accordance with the Local Code and all applicable local codes and
ordinances.
Improper installation could result in death or serious injury to pool users, installers, or
others and may also cause damage to property.
Always disconnect power to the pool circulating system at the circuit breaker before servicing the filter. Ensure
that the disconnected circuit is locked out or properly tagged so that it cannot be switched on while you are
working on the filter. Failure to do so could result in serious injury or death to serviceman, pool users or others
due to electric shock.
Installation and Operation Manual
3. STARTING THE PUMP AND FILTER SYSTEM
3.3 OPERATION
4. MAINTAINING YOUR FILTER
4.2 REMOVING CARTRIDGES
4.3 CLEANING CARTRIDGES
4.4 FILTER REASSEMBLY INTRUCTION
4.4.1 RE-INSTALLLING CARTRIDGES
4.4.2 CLEAN SEAL RING AND SEAL SURFACE
4.4.3 BODY AND LOCKING RING RE_ASSEMBLY
4.4.4 VACCUUMONG POOL
4.5 REMOVING THE MANUAL AIR RELEASE VALVE
4.5.1 RE-INSTALLATION OF THE MANUAL AIR RELEASED VALVE
5. WINTERIZING FILTER
7. SPARE PART LIST
6. TROUBLE SHOOTING
6.1 WATER CHEMISTRY
8. TEMS OF THE WARRANTY PRODUCT
5
....
10
....
11
....
12
....

P3 OVERVIEW INSTALLATION P4
1. OVERVIEW
ICF series cartridge filter combines superior water filtration with ease of operation and corrosion-free
construction. With filtration ratings of 6,000~7,200 gallons (22,710 ~ 27,250 liters) per hour, they are designed for
continuous or intermittent operation, for installation above or below the pool waterline, for fresh or saltwater
swimming pools or spas. ICF series filters utilize multiple reusable, reinforced polyester filter cartridge elements to
provide a high degree of water clarity and long filter cycles with minimum care.
Do not operate the filter until you have read and understand clearly all the operating
instructions and warning messages for all equipment that is a part of the pool circulating
system. The following instructions are intended as a guide for initially operating the filter in a
general pool installation. Failure to follow all operating instructions and warning messages can
result in property damage or severe personal injury or death.
To reduce the risk of injury, do not permit children to use this product unless they are closely
supervised at all times.
Due to the potential risk that can be involved it is recommended that the
pressure test be kept to the minimum time required by the local code. Do
not allow people to work around the system when the circulation system is
under pressure test. Post appropriate warning signs and establish a barrier
around the pressurized equipment. If the equipment is located in an
equipment room, lock the door and post a warning sign.
Never attempt to adjust any closures or lids or attempt to remove or tighten bolts when the system is pressurized.
These actions can cause the closure to separate and could cause severe personal injury or death if they were to
strike a person.
Never exceed the maximum operating pressure of the system
components. Exceeding these limits could result in a component failing
under pressure. This instantaneous release of energy can cause the
closure to separate and could cause severe personal injury or death if they
were to strike a person.
This product should be installed and serviced only by a qualified pool professional.
1.The filter system should be installed on a level concrete slab or another rigid base. Select a well-drained and
vented area, one that does not flood when it rains. Position the filter so that the piping connections and
winter drain are convenient and accessible for operation, service, maintenance, and winterizing.
2.Position filter body such that all operation and safety labels are visible.
3.Position filter so the filter will drain by gravity.
4.If practical, place the pump and filter in the shade to shield it from continuous, direct heat from the sun.
5.Connect the pool suction plumbing between the skimmer, pool outlet (from the pool), and the pump.
2. INSTALLATION
HYPERTHERMIA
SPA water temperature excess 38°C (104°F) may be injurious to health.
Measure water temperature before entering SPA.were to strike a person.
Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal
body temperature of 98.6 °F (37 °C). The symptoms of hyperthermia include drowsiness, lethargy, and an increase
in the internal temperature of the body.
1.1 PRODUCT INFORMATION
Model EFFECTIVE FITRATION
AREA
ICF 100
ICF 150
ICF 200
CODE DESIGN FLOW RATE
Residential Commercial
100
150
200
FT²
9.29
13.94
18.58
M²
100
120
120
GPM
379
455
455
LPM
1.2 DIMENSIONS
ICF 100
Outer dimension diagram
ICF 150 ICF 200
CM
53.05
23.00
46.40
8.20
IN
20.9
9.05
18.30
3.20
CM
53.05
31.50
46.40
8.20
IN
20.90
12.40
18.30
3.20
CM
53.05
43.80
46.40
8.20
IN
20.90
17.24
18.30
3.20
A
B
C
D
9140401
9140402
9140403
A
B
D
C
[ Filter rate for residential use based on 1GPM/ft². Recommend Flow Rate for 2” piping is 90 x 150 GPM ] ≤ ≤

1. Use ONLY ICF system components; Locking Ring unit doing assembly, metal-reinforced seal. Non-tighten locking
ring components may fail in use and cause explosive component separation. Verify that upper and lower filter
bodies are properly secured with the filter body locking ring unit. Make sure hand tightening enough the locking
Ring enough to the filter upper and bottom body. Verify that the filter manual air release valve is in the LOCK
position, and no filter components are missing, damaged, or not genuine ICF filter components.
6. Install the plumbing from the filter to the pool (return to the pool)
7. Do not locate pump controls over or near the filter.
8. Verify water discharge from the manual air Relief valve is directed away from electrical devices.
3.1 BEFORE STARTING THE PUMP
P5 STARTING THE PUMP AND FILTER SYSTEM STARTING THE PUMP AND FILTER SYSTEM P6
Pool and spa circulation systems operate under high pressure. When any
part of the circulating system (i.e. lock ring, pump, filter, valves, etc.) is
serviced, air can enter the system and become pressurized. Filter tank Lid
and pre-filter cover must be properly secured to prevent violent
separation. Place pre-filter / filter air relief valve in the open position and
wait for all pressure in the system to be relieved before remove the lib to
access the basket for cleaning.
3.2 STARTING PUMP
Filtration starts as soon as the flow is steady through the filter.
As the filter removes dirt from the pool water, the
accumulated dirt causes a resistance to flow. As a result, the
gauge pressure will rise and the flow will decrease. When the
pressure rises to 30 psi (200 kPa) above the starting pressure,
or when the flow decreases below the desired rate, clean or
replace the filter cartridge elements.
Once your filter is running and there is a pressure reading,
turn the outer dial “START” arrow marker to the pressure
gauge pointer position. When the pressure rises to or above
the “CLEAN FILTER” marker, it is time to clean or replace your
filter cartridge elements.
By recording the initial starting pressure (with clean filter
elements) a determination can be made when the filter
cartridge elements should be replaced rather than cleaned.
After the filter elements have been cleaned and reinstalled if
the starting pressure is higher than 25 PSI above the starting pressure with the new filter cartridge elements,
the filter cartridge elements should be replaced the next time the gauge arrow reaches the red zone.
A
REQUIRED CLEARANCE
“B” side “C” above
IN
32.6
36
40.7
CM
82.7
91.2
103.4
IN
18.3
18.3
18.3
CM
46.4
46.4
46.4
IN
11.8
11.8
11.8
CM
30
30
30
ICF 100
ICF 150
ICF 200
MODEL
3. STARTING THE PUMP AND FILTER SYSTEM
2. Close filter drain. Note: Filter plug requires an O ring seal.
Sealing O ring
Drain Plug
Figure 2
3.Open all system valves to allow water from the pool to the filtration system and from the filter to return to the
pool.
4.Place the manual air release valve in an OPEN position.
Stand clear of pump during start-up
4.When starting the system pump, do not stand over or near the filter. If water leakage appears at the filter tank
clamp, immediately turn off all system circulation pumps and all electrical power. Do not return to the filter until
all water leakage has stopped. Reassemble the clamp system per the instructions of the previous page in this
owner’s manual to stop the leak.
5.Return to the filter and only CLOSE the manual air relief valve if a steady stream of water escapes from the
valve and not air or an air-water mix.
3.3 OPERATION
Drain plug
Outlet
Bottom base
Inlet
Locking Ring
Upper body
Release valve
Pressure gauge
Latch
A
C
B
Figure 4
Figure 1
Figure 3
Air release valve
in open position
Release the Latch by hand for
unlocking First then turning to Ring
Pressure gage Release valve
Locking/unlocking
direction

P7 MAINTAINING YOUR FILTER MAINTAINING YOUR FILTER P8
1.Turn off all system circulation pumps and all-electric power on the equipment pad.
2.Set all system valves in a position to prevent water flow to the filter.
3.The manual air release valve must be placed in the OPEN position.
4.Remove the filter drain plug and drain water from the filter.
5.Holding locking Ring Unit of the filter clamp carefully as, lifting through top filter body. Do not drop the locking
ring unit during removal, because the locking ring unit could be damaged. Do not strike the locking Ring unit
with metal tools as they can damage the clamp.
6.Lift off upper filter body. Do not use the pressure gauge to lift the upper filter body.
4.1 FILTER DISASSEMBLY INSTRUCTIONS
1.Flush and drain any dirt or debris from the bottom of the lower filter body.
2.Flush any dirt or debris from the upper filter body and from around the manual air release area.
3.Carefully replace the cartridges over the hubs on the bottom manifold.
4.Place top filter body securely on top of cartridges.
4. MAINTAINING YOUR FILTER
4.2 REMOVING CARTRIDGES
1.Remove the filter cartridge elements by using a slight rocking motion and lifting.
2.Clean filter cartridge elements.
4.3 CLEANING CARTRIDGES
The Cartridge filter element can be cleaned by washing inside and outside with a garden hose. After hosing the
cartridge, for best results, carefully brush the pleated surface to remove fine particles. Do not pressure wash as it
can damage the filter element.
You may find some debris on the cartridge pleats, which may not have been removed with hosing
4.4 FILTER REASSEMBLY INSTRUCTIONS
4.4.1 RE-INSTALLING CARTRIDGES
1.Remove filter tank sealing O Ring.
2.With a clean cloth, wipe the lower filter body seal surface and clean seal of all dirt and debris. Do not use a
solvent.
3.With a clean cloth wipe the upper filter body seal surface.
4.4.2 CLEAN SEAL RING AND SEAL SURFACE
4.4.3 CLEAN SEAL RING AND SEAL SURFACE
1.Place the Sealing O Ring on the lower filter body.
2.Place the upper filter body on Sealing O Ring and lower filter base in a position that allows all operation and
safety labels to be visible and the upper filter body to be centered on the lower filter base. Press down firmly
and evenly on the upper filter body to seat the seal.
NOTE: If the O-ring is damaged it must be replaced
3.Hold the Locking Ring latch unit and turn it to closed direction for locking the Ring unit in tight of Upper and
bottom filter bodies until the latch unit into locking position and operation labels on the filter bodies.
4.Checking and making sure the Locking Ring, Upper filter body, and bottom base filter body are in tight
condition.
DO NOT HIT OR STRIKE CLAMP WITH HAMMER OR METAL TOOLS.
5.Follow Operation Instructions for “Starting the Pump and Filter System” .
Figure 5
Cartridge elements
Sealing O ring
Bottom base

6.1 WATER CHEMISTRY
WINTERIZING FILTER P10
In areas where subfreezing temperatures can be expected, the filter should be drained to protect the filter from
damage.
1.The filter should be disassembled and the filter cartridges elements cleaned or replaced.
2.Follow directions under FILTER DISASSEMBLY INSTRUCTIONS
3.Then follow REMOVING CARTRIDGES per instructions
4.Reassemble per FILTER RE-ASSEMBLY INSTRUCTIONS.
5.Be sure to leave the drain plug unattached during the winter season to avoid cracking the filter body.
6. TROUBLE SHOOTING
Low water Flow SHORT FILTER CYCLES POOL WATER REMAINS CLOUDY
REMEDY
1.Check skimmer and pump
strainer baskets for debris.
2.Check for restrictions in
intake and discharge lines.
4.Clean Filter Cartridges
1.Check for algae in the pool
and super-chlorinate as
required.
2.Be sure chlorine and pH
levels are in a proper range
(adjust as required).
1.Check chlorine, pH, and total
alkalinity levels and adjust as
required.
2.Be sure the flow rate through
the filter is sufficient.
3.Operate filter for longer
periods.
3 Check for air leak in intake
line indicated by bubbles
returning to pool).
.
SUGGESTED POOL CHEMISTRY LEVELS
pH LEVEL
TOTAL ALKALINITY
CALCIUM HARDNESS
COMBINED CHLORINE
CHLORINE (STABILIZED)
CHLORINE STABILIZER (Cyanuric Acid)
7.2 to 7.8
80 to 120 ppm
200 to 400 ppm
0.2 ppm Maximum
1.0 to 3.0 ppm
60 to 80 ppm
4.5 REMOVING THE MANUAL AIR RELEASES VALVE
The filter comes with a preinstalled manual air relief valve. Servicing the Manual Air Release Valve (MAR) should be
carried out by pool professionals only by carefully following the instructions:
1.Turn off all system circulation pumps and all-electric power on the equipment pad.
2.Set all system valves in a position to prevent water from flowing to the filter.
3.The manual air release valve must be placed in the OPEN position.
4.Wait until all water leakage has stopped.
5.Grasp the Relief valve Nut at the release position, turn the Nut counterclockwise until the Air gauge indicator is
on the “0” position on the upper filter body.
6.Keep on turning the Nut of the release valve until it leaves the Upper filter body.
4.5.1 VACUUMING POOL
1.Check the condition of the O-ring, replace as necessary
2.With a clean cloth, wipe the upper filter body and O-ring groove. Remove all dirt and debris.
3.Twist the Nut of the Release valve with the tool until it’s tightened on top of the upper filter body.
4.Making sure the nut of the Release valve is tight.
5.Verify the MAR discharge points away from all electrical connections.
4.4.4 VACUUMING POOL
Vacuuming can be performed directly into the filter whenever needed.
Clean cartridges after vacuuming, if required.
P9 MAINTAINING YOUR FILTER
5. WINTERIZING FILTER
Upper filter body
Locking Ring unit
Sealing O ring
Filter bottom base
Figure 6
Cartidge Element

P11 SPARE PART LIST
8. TERMS OF THE WARRANTY
As original purchaser of this equipment have purchased from Emaux Water Technology Co Ltd, through
Authorized International Distributor or Dealer, warrants its products free from defects in materials and
workmanship under normal use during warranty period. The warranty period begins on the day of purchase and
extends only to the original purchaser. It is not transferable to anyone who subsequently purchases the product
from you. It excludes all expendable parts.
During the warranty period, Emaux authorized reseller will repair or replace defective parts with new parts or, at
the option of Emaux, serviceable used parts that are equivalent or superior to new parts in performance.
This Limited Warranty extends only to products purchased from Emaux authorized reseller. This Limited
Warranty does not extend to any product that has been damaged or rendered defective
(a) as a result of accident, misuse or abuse;
(b) as a result of an act of God;
(c) by operation outside the usage parameters stated herein;
(d) by the use of parts not manufactured or sold by Emaux;
(e) by modification of the product;
(f) as a result of war or terrorist attack; or
(g) as a result of service by anyone other than Emaux authorized reseller or authorized agent.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, EMAUX MAKES NO OTHER WARRANTIES EXPRESSED OR
IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. EMAUX EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY
IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS EXPRESS LIMITED
WARRANTY.
TERMS OF THE WARRANTY P12
QTY
Key No. Part No. Description
1
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
14
14
15
15
15
16
117068519
550188198
550188199
550188200
570818164
550058153
550058196
11000036
430178159
430308158
111040071
E140401
E160553
E010201
570818165
914100004
914100005
914100006
107048520
107048520
107048520
550128166
Pressure gauge 60psi , plastic casing
Upper Body ICF100
Upper Body ICF150
Upper Body ICF200
Nut D22X15
Lock Ring
Latch
O-ring D306Xd7.5
Union nut 2"
Union 2inch/2.5inch ANSI
O-ring D77Xd62X8
ICF100-200 Bottom Body
End cap with O-ring
Air Release Valve screw with O-ring
Nut D31X20 14G
ICF100 Element
ICF150 Element
ICF200 Element
PVC Pipe 2.5inch for ICF100, 387 mm
PVC Pipe 2.5inch for ICF150, 440mm
PVC Pipe 2.5inch for ICF200, 517mm
ICF100-200 Center Drain connection
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
7. SPARE PART LIST
1
2
3
4
5
6
7
8
10
12
11
13
14
15
16
9