emaux TMG Series User manual

B
A
1-4
FUNCTION
INSTALLATION
Models: TMG500 / TMG650 / TMG650(B) / TMG750 / TMG900
WARNING
4-4
By-passes filter for circulating water to pool
Used after backwash to flush dirt from valve
Cleaning Filter by reversing the flow
By-passes filter, used for vacuuming to waste or lowering water level
CLOSED Shuts off all flow to filter or pool
RECIRCULATE
WASTE
RINSE
BACKWASH
FILTER
Valve Position Normal Filtration and Vacuuming Function
FUNCTIONS OF VALVE POSITIONS
WASTE
FILTER
IN FLOW OUT FLOW
WASTE
WASTE
IN FLOW OUT FLOW
CLOSED
WASTE
IN FLOW OUT FLOW
BACKWASH
WASTE
IN FLOW OUT FLOW
RINSE
WASTE
IN FLOW OUT FLOW
RECIRCULATE
WASTE
IN FLOW OUT FLOW
Thefilterusesspecialfiltersandtoremovedirtparticlesfrompoolwater. Thefiltersand
is loaded into thefilter tank and functions as a permanent dirt removing media. When
thecontrol valveis intheFILTERposition,the pool waterwhich containssuspendeddirt
particles, is pumped through your piping system and is automatically directed by the
patented filter control valve to the top of the filter tank. As the pool water is pumped
through the filter, dirt particles are trapped by the sand bed, and filtered out. The
cleaned pool water is returned from the bottom of the filter tank, through the control
valve and back to the pool through the piping system. This entire sequence is
continuousandautomatic.Itprovidesfortotalrecirculationofpoolwaterthroughyour
filterandpipingsystem.
Aftera periodoftime,theaccumulateddirtinthefiltercausesa resistancetoflow,andtheflowdiminishes. Thismeansitis
timetocleanyourfilter. WiththecontrolvalveintheBACKWASHposition,thewaterflowisautomaticallyreversedthrough
the filter so that it is directed to the bottom of the tank, up through the sand, flushing the previously trapped dirt and debris
outthewasteline.Oncethefilterisback-washedofdirt,setcontrolvalvetoRINSEpositionandrunpumpforabout1/2to1
minute,andthensetthecontrolvalveintheFILTERposition,toresumenormalfiltering.
NOTE: Turnpumpoff beforechangingvalveposition.
Onlysimpletools(screwdriverandwrenches),pluspipesealantforplasticadapters,arerequiredtoinstallandservicethefilter.
1) Thefiltershouldbeplacedonalevelconcreteslab,veryfirmground,orequivalent.Thefiltershouldbeplaced
2) Loadingthesandmedia. Filtersandmediaisloadedthroughthetopopeningofthefilter.
a) Loosentheflangeclampandremovefiltercontrolvalve(ifpreviouslyinstalled).
b) Capinternalpipewithplasticcaptopreventsandfromenteringit.
c) Werecommendfillingthetankapproximately1/2waywithwatertoprovideacushioneffectwhenthefiltersandispoured
in.Thishelpsprotecttheunder-drainlateralsfromexcessiveshock.
d) Carefullypourincorrectamountandgradeoffiltersand. (Besurecenterpiperemainscenteredinopening.)Sand
surfaceshould beleveledandshouldcometoaboutthemiddleofthefiltertank.Removeplasticcapfrominternalpipe.
3)Assemblefiltercontrolvalveintothefiltertank.
a) Insert filter control valve (with O'ring in place) into the tank neck, taking care that the center pipe slips into the
hole in the bottom of the valve.
b) Place two plastic clamps around valve flange and tank flange and tighten just enough so that the valve may
be rotated on tank for final positioning.
c) Carefully screw pressure gauge (with O'ring in place) into tapped hole in valve body. Do not over-tighten.
d) Connect pump to control valve opening marked PUMP. After connections are made, tighten valve flange
clamps with screwdriver, tapping around clamp with screwdriver handle to help seat valve flange clamp.
4) Make return to pool pipe connection to control valve opening marked RETURN and complete other necessary
plumbing connections, suction lines to pump, waste, etc.
5) Make electrical connections to pump per pump instructions.
6) To prevent water leakage, make sure all pipe connections are tight.
THIS FILTER OPERATES UNDER HIGH PRESSURE. WHEN ANY PART OF THE CIRCULATING SYSTEM (e.g., CLAMP, PUMP,
FILTER, VALVES, ETC.) IS SERVICED, AIR CAN ENTER THE SYSTEM AND BECOME PRESSURIZED . PRESSURIZED AIR CAN
CAUSE THE LID OR VALVE TO BE BLOWN OFF WHICH CAN RESULT IN SEVERE INJURY, DEATH, OR PROPERTY
DAMAGE.
TURN PUMP OFF BEFORE CHANGING VALVE POSITION.
TO PREVENT DAMAGE TO THE PUMP AND FOR PROPER OPERATION OF THE SYSTEM, CLEAN PUMP STRAINER AND
SKIMMER BASKETS REGULARLY.
DO NOT UNSCREW SCREWS OF FLANGE CLAMP WHILE PUMP IS RUNNING.
UNDER LOW TEMPERATURE SHUT OFF CONDITION, IT IS STRONGLY RECOMMEND TO TURN TO WINTERISE POSITION
AND DISCHARGE ALL THE WATER INSIDE FILTER THROUGH THE BOTTOM DRAIN.
TMG SERIES GEL-COAT FILTER USER MANUAL
REPLACEMENT PARTS OF 2.0" MULTIPORT VALVE (TMG750 / TMG900)
DIMENSIONS
EMFI19031320
TMG500
Model
998
886
Height(A)
mm
1034
1159
1294
500
650
Diameter(B)
mm
650
750
900
Sand
kg
158
88
158
260
422
Inch
Valve Port Size
1.5"
1.5"
2.0"
2.0"
2.0"
TMG650
TMG650(B)
TMG750
TMG900
Item
Part No.
Description
Qty
1
01013003
Handle (Big)
1
2
03018008
Pin for Handle
1
3
01181027
Washer for Handle
1
4
89280301
M6 x 32 Screw with Nut
10
5
01013158
2.0" Top Mount Valve Standard Lid (Black)
1
6
03014014
Spring for Valve
1
7
02011006
O-Ring for 2.0" Top Mount Valve Lid
1
8
02011022
O-Ring for Valve Rotor
2
9
01181002
Washer for Spring
2
10
01021002
2.0" Valve Rotor
1
11
02311003
Spider Gasket
1
12
E190220
2.0" Body with Diffuser (Black)
1
13
02011005
O-Ring for Diffuser
1
14
02020016
O-Ring for Connector
6
15
01013031
2.0" Connector (Black)
3
16
01171154
2.0" Union (A/E)
3
17
01013032
2.0" Union Nut (Black)
3
18
89280104
Sight Glass with O-Ring
1
19
89280120
Drain Plug Fitting with O-ring
1
20
89021307
Drain Plug with O-ring
1
21
06011029
Oil Pressure Gauge with O-ring
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
14
16
17
18
19
20
21

1
2
3
4
5
6
7
8
9
10
11
12 13 15
14
16 17
15 18
19
20
1
2
3
4
5
6
7
8
9
10
1112 13 14 15
1819
20
21
16
17
2
3
9
13
7
6
10
11
12
1
4
5
6
8
1
2
3
4
5
6
87
14
15
2-4
REPLACEMENT PARTS OF FILTER
3-4
1) Make sure the correct amount of filter media sand is located in the tank and all connections have been
connectedandsecured.
2)DepresscontrolvalvehandleandrotatetoBACKWASHposition. (Topreventdamagetocontrolvalveseal,always
depresshandlebeforeturning.)
3) Prime and start pump according to pump instructions (be sure all suction and return lines are open), allowing the
filter tank to fill with water. Once water is flowing out of the waste line, run the pump for at least 1 minute. The initial
back-washingofthefilterisrecommendedtoremoveanyimpuritiesorfinesandparticlesinthesandmedia.
4)TurnpumpoffandsetvalvetoRINSEposition. Startpumpandoperateuntilwaterinsightglassisclear,about1/2to
1 minute. Turn pump off and set valve to FILTER position and restart pump. The filter is now operating in the normal
filtermode,filteringdirtparticlesfromthepoolwater.
5) Adjust pool suction and return valves to achieve desired flow. Check system and filter for water leaks and tighten
connections,bolts,nuts,asrequired.
6) Note the initial pressure gauge reading when the filter is clean. (It will vary from pool to pool depending upon the
pump and general piping system.) As the filter removes dirt and impurities from the pool water, the accumulation
ofdirtinthe filterwillcausethepressuretoriseanddiminishthewaterflow. Whenthepressuregaugereadingis1.5
bar, higher than the initial "clean" pressure you noted, it is time to backwash the filter (see BACKWASH under filter
andcontrolvalvefunctions).
INSTALL/START-UP OF FILTER
REPLACEMENT PARTS OF 1.5" MULTIPORT VALVE (TMG500 / TMG650)
NOTE: During initial clean-up of the pool water it may be necessary to backwash frequently due to the unusually
heavy initial dirt load in the water.
REPLACEMENT PARTS OF 2" MULTIPORT VALVE (TMG650(B))
Key
No.
Part No.
Description
Qty
1
88281550B
6 Way 1.5" Valve (Black) with union set (Top Mount)
1
1
88281551B
6 Way 2" Valve (Black) with union set (Clamp type)
1
1
88280356
6 Way 2" Valve (Black) with piping, union set (Top
Mount)
1
2
06011029
Oil Pressure Gauge with O-Ring (40Psi)
1
3
89280102B
1.5" union set (Black) with O-ring
3
3
89280103B
2" union set (Black) with O-ring
3
4
89010657
Filter Tank with base for TMG500
1
4
89010658
Filter Tank with base for TMG650
1
4
89010659
Filter Tank with base for TMG650B
1
4
89010660
Filter Tank with base for TMG750
1
4
89010661
Filter Tank with base for TMG900
1
5
89010662
Lateral Assembly with Centre Pipe for TMG500
1
5
89010663
Lateral Assembly with Centre Pipe for TMG650
1
5
89010664
Lateral Assembly with Centre Pipe for TMG650B
1
5
89010665
Lateral Assembly with Centre Pipe for TMG750
1
5
89010666
Lateral Assembly with Centre Pipe for TMG900
1
6
01172007
Laterals (115mm)
*
6
01172008
Laterals (126mm)
*
6
01172010
Laterals (185mm)
*
7
89011601
Water Drain Set
1
8
01112074
Filter Base (D500*89
1
8
01112075
Filter Base (D390*73)
1
9
03021035
M6 Nut
1
10
89012512
Clamp Kit
1
11
01111101
Star-Shaped Nut
1
12
03011166
M6×110mm Screws
1
13
02010007
O-Ring
1
14
89010601
Nut with Washer
1
15
02011126
Filter Neck Gasket
1
Notes:
TMG
TMG650 should have 8pcs of Lateral (126mm)
TMG650B should have 4pcs of Laterals (115mm) & 4pcs of (126mm)
TMG750 and TMG 900 should have 8 pcs of Laterals (185mm)
500 should have 8pcs of Lateral (115mm)
Item
Part No.
Description
Qty
1
01013003
Handle (Big)
1
2
03018008
Pin for Handle
1
3
01181027
Washer for Handle
1
4
01181029
Defend Lock
1
5
01020003
1.5" Lid
1
6
01181002
Washer for Spring
1
7
02011022
O-Ring for Valve Rotor
2
8
03014001
Spring
1
9
89280701
1.5" Valve Rotor with Spider Gasket
1
10
02010002
O-Ring for Lid
1
11
E190136
1.5" Body with Diffuser
1
12
02020013
O-Ring for 1.5"Connector
3
13
01013015
1.5" Connector (Black)
3
13
01051013
1.5" Connector (White)
3
14
02011003
O-Ring for 1.5" Adaptor
3
15
01171153
1.5" Union (A/E)
3
16
01013017
1.5" Union Nut (Black)
3
16
01051014
1.5" Union Nut (white)
3
17
89280120
Drain Plug Fitting with O-ring
1
18
89021307
Drain Plug with O-Ring
1
19
06021013
Pressure Gauge with O-Ring (40Psi)
1
20
89280104
Sight Glass with O-Ring
1
21
02011001
O-Ring for Diffuser
1
Item
Part No.
Description
Qty
1
01013003
Handle (Big)
1
2
03018008
Pin for Handle
1
3
01181027
Washer for Handle
1
4
01181028
Defend Lock
1
5
01020009
2.0" Lid
1
6
01181002
Washer for Spring
1
7
02011022
O-Ring for Valve Rotor
2
8
03014014
Spring for Valve
1
9
89280805
2.0" Valve Rotor with Spider Gasket
1
10
02010003
O-Ring for Lid
1
11
E190213
2.0" Body with Diffuser
1
12
89280120
Drain Plug Fitting with O-ring
1
13
89021307
Drain Plug with O-Ring
1
14
06011029
Oil Pressure Gauge with O-Ring (40Psi)
1
15
02020016
1.5" Union Nut (Black)
6
16
01013031
2.0" Connector (Black)
3
17
01171154
2.0" Union (A/E)
3
18
01013032
2.0" Union Nut (Black)
3
19
89280104
Sight Glass with O-Ring
1
20
02011005
O-Ring for Diffuser
1