Emerson Baumann 83000 User manual

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Baumannt83000 Sanitary Angle
Control Valve
Contents
Introduction 1.................................
Scope of Manual 1.........................
Safety Precautions 2........................
Maintenance 3..............................
Installation 3................................
Air Piping 4................................
Flow Direction 4............................
Disassembly 4.............................
Lapping Sealing Surfaces 4..................
Bonnet Maintenance 4......................
Valve Body to Bonnet Assembly 5............
Calibration 5...............................
Parts Ordering 5.............................
Dimensions and Weights 9...................
Introduction
The Baumann 83000 Sanitary angle control valve
(figures 1 and 2) features a packless design and is
intended for laboratory flow rates as low as 0.001
liters per minute (l/m) with a Cv range of 0.00001 to
0.7. This innovative design also allows for
cleaninplace (CIP) and sanitizeinplace (SIP)
procedures and is selfdraining. Meets 3A sanitary
standards for design and fabrication.
Scope of Manual
This instruction manual includes installation,
maintenance, and parts information for the Baumann
83000 sanitary angle control valve.
Do not install, operate, or maintain Baumann 83000
control valves without being fully trained and
qualified in valve, actuator, and accessory
installation, operation, and maintenance. To avoid
personal injury or property damage, it is important to
carefully read, understand, and follow all the
contents of this manual, including all safety cautions
and warnings. If you have any questions about these
instructions, contact your Emerson Process
Management sales office before proceeding.
W9848
Figure 1. 83000 Sanitary Angle Valve
with Baumann 16 Actuator
W9849
Figure 2. 83000 Sanitary Angle Valve with
FIELDVUEtDVC2000 Digital Valve Controller
Instruction Manual
D103367X012
October 2010 83000 Valve

83000 Valve
Instruction Manual
October 2010
2
WARNING
Always wear protective gloves,
clothing and eyewear when performing
any installation operations to avoid
personal injury.
Personal injury or property damage
caused by sudden release of pressure
or bursting of pressure retaining parts
may result if service conditions exceed
those for which the product was
intended. To avoid injury or damage,
provide a relief valve for over pressure
protection as required by government
or accepted industry codes and good
engineering practices.
Check with your process or safety
engineer for any additional measures
that must be taken to protect against
process media.
If installing into an existing
application, also refer to the WARNING
at the beginning of the Maintenance
section in this instruction manual.
CAUTION
This valve is intended for a specific
range of pressures, temperatures and
other application specifications.
Applying different pressures and
temperatures to the valve could result
in parts damage, malfunction of the
control valve or loss of control of the
process. Do not expose this product to
service conditions or variables other
than those for which the product was
intended. If you are not sure what
these conditions are you should
contact your Emerson Process
Management sales office for more
complete specifications. Provide the
product serial numbers (shown on the
nameplate) and all other pertinent
information.
WARNING
If you move or work on an actuator
installed on a valve with loading
pressure applied, keep your hands and
tools away from the stem travel path to
avoid personal injury. Be especially
careful when removing the stem
connector to release all loading on the
actuator stem whether it be from air
pressure on the diaphragm or
compression in the actuator springs.
Likewise take similar care when
adjusting or removing any optional
travel stop. Refer to the relevant
actuator Maintenance Instructions.
If hoisting the valve, take care to
prevent people from being injured in
case the hoist or rigging slips. Be sure
to use adequate sized hoists and
chains or slings to handle the valve.
WARNING
Personal injury could result from
packing leakage. Valve packing is
tightened before shipment; however,
the packing might require some
readjustment to meet specific service
conditions.

83000 Valve
Instruction Manual
October 2010
3
Maintenance
WARNING
Avoid personal injury and property
damage from sudden release of
process pressure or bursting of parts.
Before performing any maintenance
operations:
DDo not remove the actuator from
the valve while the valve is still
pressurized.
DAlways wear protective gloves,
clothing, and eyewear when
performing any maintenance
operations.
DDisconnect any operating lines
providing air pressure, electric power,
or a control signal to the actuator. Be
sure the actuator cannot suddenly
open or close the valve.
DUse bypass valves or completely
shut off the process to isolate the
valve from process pressure. Relieve
process pressure on both sides of the
valve. Drain the process media from
both sides of the valve.
DDepending on the actuator
construction, it will be necessary to
manage the pneumatic actuator spring
precompression. It is essential to
refer to the relevant actuator
instructions in this manual to perform
safe removal of the actuator from the
valve.
DUse lock-out procedures to be
sure the above measures stay in effect
while you work on the equipment.
DThe valve packing box may
contain process fluids that are
pressurized, even when the valve has
been removed from the pipeline.
Process fluids may spray out under
pressure when removing the packing
hardware or packing rings, or when
loosening the packing box pipe plug.
DCheck with your process or safety
engineer for any additional measures
that must be taken to protect against
process media.
Note
Whenever a gasket seal is disturbed
by removing or shifting gasketed
parts, install a new gasket during
reassembly. This provides a good
gasket seal because the used gasket
may not seal properly.
WARNING
Avoid personal injury or property
damage by thoroughly cleaning the
line of all dirt, welding chips, scale, oil
or grease, and other foreign material.
Failure to do so could result in parts
damage, malfunction of the control
valve or loss of control of the process.
Installation
1. Before installing the valve in the pipeline,
thoroughly clean the line of all dirt, welding chips,
scale, oil or grease, and other foreign material. A
micron size filter is recommended upstream of the
valve.
2. Install the valve so that the controlled fluid will
flow through the valve body in the direction selected
from the guidelines shown below.
3. A threevalve bypass must be used to permit
removal of the control valve from the line without
shutting down the system.
4. A pressure gauge or other telltale connection
should be installed in the 1/8 inch port in the bolted
yoke (see figure 8). This gauge tells when leakage
or breakage of the diaphragm has occurred.
WARNING
To avoid personal injury or property
damage, do not attempt to do any work
on a valve while the system is in
operation, the valve must be isolated
100% from the active system and the
isolated line voided of pressure and/or
hazardous fluids.

83000 Valve
Instruction Manual
October 2010
4
Air Piping
1. For an airtoextend actuator (airtoclose
action), connect the actuating air pressure line to the
1/4 NPT opening in the upper diaphragm case. For
an airtoretract actuator (airtoopen action)
connect the actuating air pressure line to the 1/4
NPT in the lower diaphragm case. See figures 5
and 6.
2. Use 6.4 mm (1/4 inch) O.D. tubing or equivalent
for all air lines. If the air line exceeds 8 m (25 ft) in
length, 9.5 mm (3/8 inch) tubing is preferred. Air
lines must not leak. Air pressure should not exceed
2.5 bar (35 psig).
Flow Direction
There are two possible ways to pass fluid through
the valve: in the FlowtoOpen mode, fluid enters
through Port A and flows to Port B (see figure 9). In
the FlowtoClose mode, fluid enters through the
port leading into the chamber or body bowl, Port B to
port A.
Each flow direction has its advantages and
disadvantages. The following guide will make a
selection easier.
Use Flow to Open: Port A to B
DWhen the valve has to fail close in case of
bursting or damage to sealing diaphragm.
DWhen the valve must drain from inlet to outlet.
(Valve mounted with actuator horizontal.)
Use Flow to Close: Port B to A
DIn vacuum applications, vacuum on down
stream.
DWith fluids that have a tendency to cavitate.
DWhen a selfcleaning operation is required for
removal of solid particles in the flow stream.
Disassembly
WARNING
If there is evidence of process fluid
under pressure leaking from the joint,
retighten the valve body/joint nuts and
return to the Warning at the beginning
of the Maintenance section to provide
proper steps have been taken to
isolate the valve and relieve process
pressure.
1. Remove the actuator by unscrewing the yoke
drive nut (key 9) and lifting off the complete actuator
assembly. This keeps the actuator assembly intact
and calibrated to the factory setting. Refer to
actuator instructions.
2. Remove the bolts (key 13) and lift the bonnet
yoke assembly (key 2) with the diaphragm (key 5)
and Oring (key 15) from the valve body (key 1).
3. Remove the Oring (key 15) and diaphragm
(key 5). Wipe with a clean soft cloth and examine for
wear.
4. Inspect the valve body sealing surfaces. Refer to
the Lapping the Valve Seat procedure in this
instruction manual.
Lapping Sealing Surfaces
If valve leakage becomes excessive, it may be
necessary to lap the sealing surfaces.
1. Use a good quality lapping compound with a
mixture that contains 280 to 600 grit. Apply at
several spots around the valve body sealing
surfaces (refer to figure 7).
2. Thoroughly lap the valve body (key 1) on a flat,
preferably cast iron, surface plate.
3. Clean the seats thoroughly after lapping.
4. Inspect the diaphragm (key 5) and replace if
necessary.
Bonnet Maintenance
1. Remove the actuator by unscrewing the yoke
drive nut (key 9) and lifting off the complete actuator
assembly. Hold the flattened portions of the bonnet
yoke (key 2) in a vise and unscrew the valve bonnet
(key 8) using a 21/4 inch wrench. Remove and
inspect the bearing cartridge assembly (key 4) and
Oring (key 49).
2. Reinsert the parts, Oring (key 49) and bearing
cartridge assembly (key 4), ensuring the bearings
extend below the side plate of the bearing cartridge
assembly (key 4) and contact the piston
subassembly (key 3). With the plunger (key 10)
removed, screw the bonnet (key 8) onto the yoke
(key 2). There should be no binding or galling.

83000 Valve
Instruction Manual
October 2010
5
Tighten the bonnet with a wrench until there is
metaltometal contact.
3. Insert the plunger (key 10) and push it in and out.
The piston subassembly (key 3) should travel easily
up and down.
Valve Body to Bonnet Assembly
1. Place the diaphragm (key 5) in the bonnet yoke
(key 2) cavity.
2. Place the Oring (key 15) on the diaphragm (key
5) in the cavity. This should hold the diaphragm in
place while assembling.
3. Place the bonnet assembly onto the valve body
(key 1).
4. The locking screw (key 13) will thread through the
bonnet yoke (key 2) and tighten into the valve body
(key 1).
Calibration
1. Reassemble the valve by inserting the Oring
(key 15) and diaphragm (key 5) into the valve body.
2. Replace the bonnet yoke assembly (key 2) and
install the bolts (key 13) and tighten. Add the jam nut
(key 27) and travel indicator disk (key 58) to the
plunger (key 10). Place the drive nut (key 9) over the
plunger (key 10). Line up the plunger (key 10) in the
bearing cartridge assembly (key 4). Screw the
actuator onto the plunger (key 10) until the actuator
yoke touches the bonnet (key 8). Lock the actuator
with the drive nut (key 9).
Do Not Attempt to Rotate the Plunger
(key 10)
CAUTION
To prevent damage to the plunger (key
10) or bearing cartridge subassembly
(key 4), be sure the hex jam nut (key
27) is not tightened against the travel
indicator (key 58).
1. For an airtoretract actuator (airtoopen/fail
closed). Apply 6.9 bar (100 psi) air pressure (or N2)
to the normal valve inlet A. Apply 0.2 bar (3.2 psi) air
signal to the actuator. Add 0.07 bar (1 psi) signal to
the actuator if the inlet pressure exceeds 6.9 bar
(100 psi). If the valve leaks, slowly turn the actuator
stem counterclockwise. This will move the plunger
(key 10) down until leakage is below 1 cc/min. Lock
the plunger (key 10) in position with the jam nut (key
27). Calibrate the travel scale and check for 12.7
mm (1/2 inch) valve travel; apply a 1.04 bar (15 psi)
signal. Reverse the signal; the plunger should move
in the opposite direction with less than 0.014 bar (0.2
psi) signal change.
2. For an airtoextend actuator (airtoclose/fail
open), use the same procedure as in step one,
except apply 0.88 bar (12.8 psi) to the actuator to
calibrate the shut off position.
Note
For Baumann 16 actuator ONLY. For
inlet pressures exceeding 10.6 bar (150
psi), 12.77 mm (NPS 1/2) or 20.7 bar
(300 psi), 6.35 mm (NPS 1/4), use a
positioner or I/P transducer with an
output pressure of 0.07  1.2 bar (117
psi)(ASMEFCI Standard 872) to
ensure the valve will close properly.
Parts Ordering
When corresponding with your Emerson Process
Management sales office about this equipment,
always mention the valve serial number. When
ordering replacement parts, also specify the key
number, part name, and desired material using the
following parts tables.
WARNING
Use only genuine Fisherrreplacement
parts. Components that are not
supplied by Emerson Process
Management should not, under any
circumstances, be used in any Fisher
valve, because they may void your
warranty, might adversely affect the
performance of the valve, and could
cause personal injury and property
damage.
Note
Neither Emerson, Emerson Process
Management, nor any of their affiliated
entities assumes responsibility for the
selection, use, or maintenance of any
product. Responsibility for the
selection, use, and maintenance of any
product remains with the purchaser
and end user.

83000 Valve
Instruction Manual
October 2010
6
E1332
SEE DETAIL
IN FIGURE 4
Figure 3. 83000 for Baumann 16 Actuator
E1333
Figure 4. 83000 with Stem Adaptor for Baumann 32 Actuator

83000 Valve
Instruction Manual
October 2010
7
Table 1. Common Parts
KEY NUMBER QUANTITY DESCRIPTION PART NUMBER
Baumann 16 Actuator Baumann 32 Actuator
1 1 Valve Body Refer to table 2
2 1 Bonnet Yoke 81305
3 1 Piston Subassembly 81188
4* 1 Bearing Cartridge Subassembly 811802
5* 1 Closure Diaphragm, 316 Stainless Steel 81146
Closure Diaphragm, N10276 Nickel Alloy 811461
7* 1 Wave Spring 81401
8 1 Bonnet 81205
9 1 Drive Nut, (Yoke) 011757003153
10* 1 Plunger Refer to table 2
11 1Actuator Stem Adapter for Baumann 32 Actuator  81932
13 2 Locking Bolt (refer to figure 9) 81173
14* 1 ORing, Plunger 81147
15* 1
ORing, Body (FKM) 811655
ORing, Body, (EPDM) 811656
ORing, Body, (PTFE) 811658
27 1 Hex Jam Nut, Baumann 16 Actuator 81841 971514002250
49* 1 ORing, Bonnet 81206
58 1 Travel Indicator Disk 011765002152 24299
Table 2. Baumann 83000 Valve Body and Plunger
PLUG TRAVEL ORIFICE DIAMETER DIAPHRAGM TRAVEL 83000 VALVE BODY
(KEY 1)
PLUNGER
(KEY 10)
Cv Kv mm Inch mm Inch v30 Ra
Microinch
v20 Ra
Microinch
Baumann 16
Actuator
Baumann 32
Actuator
0.014 0.012 0.686 0.027 0.1778 0.007 81664 816641 81193 (5_)(1) 81933 (5_)(1)
0.053 0.046 1.60 0.063 0.1778 0.007 81663 816631 81193 (5_)(1) 81933 (5_)(1)
0.182 0.157 3.81 0.15 0.1778 0.007 81661 816611 81193 (5_)(1) 81933 (5_)(1)
0.427 0.367 3.81 0.15 0.3810 0.015 81661 816611 81192 (13_)(1) 81931 (13_)(1)
0.631 0.543 9.40 0.37 0.0005 0.012 81657 816573 81191 (8_)(1) 81934 (8_)(1)
1.02 0.877 9.40 0.37 0.3810 0.015 81657 816573 81192 (13_)(1) 81931 (13_)(1)
1. Degree of angle cut on the plunger.

83000 Valve
Instruction Manual
October 2010
8
E1370
Figure 5. AirtoExtend (AirtoClose Action)
E1234
Figure 6. AirtoRetract (AirtoOpen Action)
W9918
Figure 7. Seating (Sealing) Surfaces
W9919
Figure 8. 1/8 Inch Port

83000 Valve
Instruction Manual
October 2010
9
E1334
NORMAL
FLOW
DIRECTION
PREFERRED MOUNTING
(for outlet drain)
Figure 9. Baumann 83000  Rotated View to Show Locking Bolts
E1335
96
(3.79)
mm
(inch)
Figure 10. Valve Body Subassembly
E1336
TRICLAMP
FITTINGS
212 (8.35)
87 (3.41)
159
(46.25)
146 (5.76)
30 (1.20)
41 (1.63)
NPS 1/2
VALVE
mm
(inch)
Figure 11. 83000 with Baumann 16 Actuator and FIELDVUE
DVC6000 Digital Valve Controller

83000 Valve
Instruction Manual
October 2010
10
E1331
3660/3661
POSITIONER
93 (3.7)
159 (46.25)
129 (5.1)
39
(1.6)
67CFR
146
(5.76)
125
(4.9)
mm
(inch)
Figure 12. Baumann 16 Actuator with Fisher 3660/3661 Positioner and 67CFR Airset
E1330
175
(6.9)
166 (6.52)
83 (3.3)
159 (6.3)
mm
(inch)
Figure 13. Baumann 16 Actuator with FIELDVUE DVC2000
Digital Valve Controller
E1328
166 (6.52)
127
(5.01)
mm
(inch)
Figure 14. Baumann 16 Actuator with FIELDVUE DVC2000
Digital Valve Controller, Top View
Note
The actuator requires 115 mm (41/2
inches) of vertical clearance.