Emerson DIXELL iCHILL IC100D EVO User manual

QUICK REFERENCE GUIDE
IC100D EVO
(rel. 1.0)

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INDEX
1GENERAL WARNING................................................................................................5
1.1 PLEASE READ BEFORE USING THIS MANUAL ........................................................5
1.2 SAFETY PRECAUTIONS.............................................................................................5
1.3 PRODUCT DISPOSAL (WEEE).............................................................................................6
2USING THE QUICK REFERENCE GUIDE ................................................................6
3ICHILL 105D / IC107D FEATURES ...........................................................................7
4USER INTERFACE ....................................................................................................8
4.1 MEANING OF THE LEDS......................................................................................................8
4.2 DISPLAY AND ICONS...........................................................................................................8
5DISPLAY LAYOUT...................................................................................................10
6OTHER DISPLAY INFORMATION...........................................................................10
6.1 READ THE SET POINT VALUE ..........................................................................................10
6.2 MODIFY THE SET POINT...................................................................................................11
7KEY FUNCTION.......................................................................................................11
7.1 KEY COMBINANTION.........................................................................................................12
8FIRST INSTALLING.................................................................................................12
8.1 ON BOARD CLOCK (OPTIONAL).......................................................................................12
8.2 RTC SETUP........................................................................................................................12
9PARAMETERS PROGRAMMING WITH THE “HOT KEY 64” ...............................13
9.1 HOW TO PROGRAM THE INSTRUMENT WITH AN ALREADY PROGRAMMED “HOT KEY”
(DOWNLOAD)...................................................................................................................................13
9.2 HOW TO COPY THE PARAMETER MAP INTO THE “HOT KEY” (UPLOAD).....................13
10 PROGRAMMING USING LOCAL USER INTERFACE............................................13
10.1 ENTER PARAMETERS PROGRAMMING LEVEL PR1.......................................................14
10.2 ENTER PARAMETERS PROGRAMMING LEVEL PR2.......................................................14
10.3 ENTER PARAMETERS PROGRAMMING LEVEL PR3.......................................................14
11 MENU ( MENU KEY)................................................................................................15
11.1 ALARM LIST: READ AND RESET.......................................................................................15
11.2 ALARM LOG LIST...............................................................................................................16
12 REMOTE KEYBOARD VI613...................................................................................16
13 REMOTE LCD PANEL VGI810 OR V2I810 .............................................................17
14 REMOTE TOUCH PANEL VTIC10...........................................................................17
15 TABLE OF THE OUTPUT STATUS IN ALARM CONDITION .................................18
15.1 MACHINE ALARMS ............................................................................................................18
15.2 CIRCUIT ALARM.................................................................................................................20
15.3 COMPRESSOR ALARM......................................................................................................21
15.1 WARNING...........................................................................................................................21
16 BLACK-OUT.............................................................................................................21
17 WIRING CONNECTIONS.........................................................................................22
17.1 IC105D MODEL: HARDWARE RESOURCES.....................................................................22
17.2 IC107D MODEL: HARDWARE RESOURCES.....................................................................23
17.1 REMOTE PANEL CONNECTION (VI613 EVO OR V2I810 OR VTIC10)..............................25
17.2 ANALOG INPUTS NTC –PTC PROBES.............................................................................27
17.3 DIGITAL INPUTS.................................................................................................................28

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17.4 ANALOG INPUT FOR PRESSURE TRANSDUCER PP30 (4 ÷ 20MA SIGNAL)..................28
17.5 ANALOG INPUT FOR PRESSURE RATIOMETRIC TRANSDUCER PPR30 (0 ÷ 5V SIGNAL)
29
17.6 PWM OUTPUT FOR CONDENSING FAN SPEED CONTROL............................................30
17.7 PROPORTIONAL OUTPUT FOR FAN CONDENSING CONTROL OR FOR COMPRESSOR
INVERTER CONTROLLED OR FOR AUXILIARY OUTPUTS............................................................31
17.8 PROPORTIONAL OUTPUT 0..10V TO CONTROL DUMPER MOTORS.............................32
17.9 PROPORTIONAL OUTPUTS CONFIGURED FOR AUX RELAY CONTROL.......................34
17.10 CONNECTION TO THE IEV22D OR IEV12D ELECTRONIC EXPANSION VALVE DRIVER
35
18 INSTALLING AND MOUNTING...............................................................................36
18.1 MECHANICAL CHARACTERISTIC.....................................................................................36
18.2 VERTICAL BOARDS VI613 PANEL CUT-OUT....................................................................37
19 ELECTRICAL CONNECTIONS................................................................................38
20 TECHNICAL DATA ..................................................................................................38
20.1 SUPPLY VOLTAGE.............................................................................................................38
20.2 ANALOGUE INPUTS...........................................................................................................39
20.3 DIGITAL INPUT...................................................................................................................39
20.4 ANALOGUE OUTPUTS.......................................................................................................39
20.5 DIGITAL OUTPUTS.............................................................................................................40
20.6 PLASTIC CONTAINER........................................................................................................40
20.7 OPERATING AND STORAGE TEMPERATURE .................................................................40

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1 GENERAL WARNING
1.1 PLEASE READ BEFORE USING THIS MANUAL
•This manual is part of the product and should be kept near the instrument for easy and quick reference.
•The instrument shall not be used for purposes different from those described hereunder. It cannot be used
as a safety device.
•Check the application limits before proceeding.
•Dixell Srl reserves the right to change the composition of its products, even without notice, ensuring the
same and unchanged functionality.
1.2 SAFETY PRECAUTIONS
•Check the supply voltage is correct before connecting the instrument.
•Do not expose to water or moisture: use the controller only within the operating limits avoiding sudden
temperature changes with high atmospheric humidity to prevent formation of condensation
•Warning: disconnect all electrical connections before any kind of maintenance.
•The instrument must not be opened.
•In case of failure or faulty operation send the instrument back to the distributor or to “Dixell S.r.l.” with a
detailed description of the fault.
•Consider the maximum current which can be applied to each relay (see Technical Data).
•Ensure that the wires for probes, loads and the power supply are separated and far enough from each
other, without crossing or intertwining; do not use the same electrical conduit to install high voltage cabling
and low voltage cabling.
•The ground connection of the secondary coil of the transformer that powers the device can result in a bad
performance; where possible, this connection should be avoided.
•Fit the probe where it is not accessible by the end user.
•In case of applications in industrial environments, the use of mains filters (our mod. FT1) in parallel with
inductive loads could be useful.
•The symbol alerts the user of non-insulated “dangerous voltage” within the product area that is
sufficiently high to constitute a risk of electric shock to persons.
•The symbol alerts the user of important operating and maintenance (assistance) instructions
found in the documentation attached to the device.
➢Separate the power supply of the device from the rest of the electrical devices connected
inside the electrical panel.

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➢The connection to ground of the secondary coil of the transformer that supply the device
may generate the malfunctionning of the device; where possible this connection must be
avoided.
1.3 PRODUCT DISPOSAL (WEEE)
With reference to Directive 2002/96/EC of the European Parliament and of the Council of 27 January
2003 and to the relative national legislation, please note that:
•There lies the obligation not to dispose of electrical and electronic waste as municipal waste
but to separate the waste.
•Public or private collection points must be used to dispose of the goods in accordance with
local laws. Furthermore, at the end of the product's life, it is also possible to return this to the
retailer when a new purchase is made.
•This equipment may contain hazardous substances. Improper use or incorrect disposal can
have adverse effects on human health and the environment.
•The symbol shown on the product or the package indicates that the product has been placed
on the market after 13 August 2005 and must be disposed of as separated waste.
•Should the product be disposed of incorrectly, sanctions may be applied as stipulated in
applicable local regulations regarding waste disposal.
2 USING THE QUICK REFERENCE GUIDE
In this guide, there are some general guidelines regarding the product; more details are in the full manual, to
be requested from the Dixell Customer Service department.

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3 ICHILL 105D / IC107D FEATURES
FEATURES
IC105D
IC107D
RELAYS
5

7

DIGITAL INPUTS
9 (free voltage)
configurable
configurable
PROBES
4 (NTC or PTC or Digital Input)
configurable
configurable
3 (NTC or PTC or 0..5V or 4..20mA or Digital Input)
configurable
configurable
PROPORTIONAL OUTPUTS
2 (0÷10V or 4..20mA or PWM outputs)
configurable
configurable
1 (0÷10V)
configurable
configurable
OTHER OUTPUTS
TTL serial line (Modbus RTU protocol)


RS485 (Modbus RTU protocol)


Remote panel VI613 (up to 2 remote keyboards) or one V2I810 (LCD
panel) or one VT810 (Touch panel)


LAN (to connect IEV electronic expansion valve driver)


POWER SUPPLY
12 Vac/dc (+15%;-10%)


24 Vac/dc (± 10%)
opt
opt
OTHERS
Internal real time clock
opt
opt
Buzzer


▪configurable = the function assigned to the I/O is configurable by parameter
▪opt = optional
▪= default

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4 USER INTERFACE
4.1 MEANING OF THE LEDS
4.2 DISPLAY AND ICONS
ICON
MEANING / FUNCTIONNING
°C
°F BAR
PSI
Lighted when the display shows a temperature or pressure
Lighted when the bottom display shows the clock
Lighted during the programming parameters if it is time based
Lighted in function menu when the display shows the defrost delay
Alarm: blinking in case of alarm
Lighted when sanitary hot water function is active
Lighted after pressing menu button

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Lighted if anti freeze heaters/ integration heating / boiler are activated
Flow switch alarm / supply fan overload (air / air unit)
Water pump: lighted if at least one pump is ON
Condenser fan: lighted if at least one fan is ON
Lighted when a compressor is ON
Blinking = when the delay of activation is running
AUX
Lighted when auxiliary function is active
Lighted when the controller is ON in cooling or heating
FC
Lighted when the Free cooling is active
Lighted when the defrost is activated
Blinking when the delay to activate the defrost is active

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5 DISPLAY LAYOUT
Pressing Up or Down button the display shows the temperature or pressure of the main probes configured in
the instrument.
The lower display shows the label of the selected probe while the upper display shows its value.
6 OTHER DISPLAY INFORMATION
6.1 READ THE SET POINT VALUE
Press and release the SET key:
If the unit is on standby:
•lower display shows SEtC (set chiller);
•press SET key again, lower display shows SEtH (set heat pump, if it is enabled);
•press SET key again, lower display shows SEtr (set real of operation, in the case where the Energy
Saving and / or function dynamic set point are active);
•press SET key again, lower display shows SEtS (set sanitary circuit, in case it is enabled)
If the instrument is in chiller operation:
•lower display shows SEtC (set chiller);
•press SET key again, lower display shows SEtr (set real of operation, in the case where the Energy
Saving and / or function dynamic set point are active);
•press SET key again, lower display shows SEtS (set sanitary circuit, in case it is enabled)
If the instrument is in chiller operation:
•lower display shows SetH (set heat pump);
•press SET key again, lower display shows SEtr (set real of operation, in the case where the Energy
Saving and / or function dynamic set point are active);
•press SET key again, lower display shows SEtS (set sanitary circuit, in case it is enabled)