Emerson Rosemount 1066 User manual

nstruction Manual
LIQ-MAN-1066
Rev. J
April 2017
Rosemount™ 1066
Smart-Enabled, 2-Wire Transmitter

Emerson designs, manufactures, and tests its Rosemount products to meet many national and
international standards. Because these instruments are sophisticated technical products, you must
properly install, use, and maintain them to ensure they continue to operate within their normal
specifications. The following instructions must be adhered to and integrated into your safety
program when installing, using, and maintaining Rosemount products. Failure to follow the proper
instructions may cause any one of the following situations to occur: Loss of life; personal injury;
property damage; damage to this instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the product. If this Instruction
Manual is not the correct manual, telephone [phone] and the requested manual will
be provided. Save this Instruction Manual for future reference.
• If you do not understand any of the instructions, contact your Emerson representative for
clarification.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Inform and educate your personnel in the proper installation, operation, and maintenance of
the product.
• Install your equipment as specified in the Installation Instructions of the appropriate
Instruction Manual and per applicable local and national codes. onnect all products to the
proper electrical and pressure sources.
• To ensure proper performance, use qualified personnel to install, operate, update, program, and
maintain the product.
• When replacement parts are required, ensure that qualified people use replacement parts
specified by Rosemount. Unauthorized parts and procedures can affect the product’s
performance and place the safe operation of your process at risk. Look alike substitutions may
result in fire, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place, except when
maintenance is being performed by qualified persons, to prevent electrical shock and personal
injury.
f a 475 Universal HART®Communicator is used with these transmitters, the software within the 475
may require modification. f a software modification is required, please contact your local Emerson
Service Group or National Response Center at 1-800-654-7768.
WARN NG: EXPLOS ON HAZARD
DO NOT OPEN WH LE C RCU T S L VE. ONLY CLEAN W TH DAMP CLOTH.
Electrostatic ignition hazard.
Special condition for safe use (when installed in hazardous area)
1. The plastic enclosure, excepting the front panel, must only be cleaned with a damp cloth. The
surface resistivity of the non-metallic enclosure materials is greater than one gigaohm. are
must be taken to avoid electrostatic charge build-up. The 1066 Transmitter must not be
rubbed or cleaned with solvents or a dry cloth.
2. The panel mount gasket has not been tested for type of protection IP66 or lass II and III. Type
of protection IP66 and lass II, III refer the enclosure only.
Essential nstructions
Read this page before proceeding
Essential Instructions I
NOT CE

II
This manual contains instructions for installation and operation of the 1066 Smart Transmitter.
The following list provides notes concerning all revisions of this document.
Rev. Level Date Notes
A 1/2012 This is the initial release of the product manual. The manual
has been reformatted to reflect the Emerson documentation
style and updated to reflect any changes in the product offering.
B 3/2012 This product manual version adds specifications and instrument
instructions for ontacting onductivity, Toroidal onductivity,
hlorine, Oxygen, and Ozone measurements.
9/2012 This product manual version adds FM agency approval.
D 3/2013 Updated SA Intrinsically Safe Installation drawings.
E 7/2013 Updated SA test Standards and Intrinsically Safe installation
drawings and update E certificates. Added FM temperature
specifications to Non-Incendive Hazardous Location Approval.
F 9/2013 Added Section 10: HART®ommunications
G 11/2014 hanged agency water exposure testing description to “Type”.
H 05/2015 FM approvals updated.
J 04/2017 Updated the Address and Emerson logo. Also, updated the FM,
SA installation drawings and E Declarations.
About this document
3. The surface resistivity of the non-metallic enclosure materials is greater than one gigaohm.
are must be taken to avoid electrostatic charge build-up. The Model 1066 Transmitter must
not be rubbed or cleaned with solvents or a dry cloth.
4. Special ondition of Use of 1066 FF/FII5 and 1066T FF/FII5. For use with simple apparatus
model series 140, 141, 142, 150, 400, 401, 402, 402VP, 403, 403VP, 404, and 410VP contact-
ing conductivity sensors and model series 222, 225, 226, 228 toroidal sensors.

nstruction Manual Table of Contents
LIQ-MAN-1066 April 2017
ontents
Section 1: Quick Start Guide
1.1 Quick start guide..........................................................................................................1
Section 2: Description and Specifications
2.1 Features and Applications...........................................................................................3
2.2 Specifications - General ................................................................................................4
2.3 pH/ORP ........................................................................................................................4
2.3.1 Performance Specifications - Transmitter (pH input) ......................................6
2.2.2 Performance Specifications - Transmitter (ORP input) ....................................6
2.4 ontacting onductivity ( odes - )............................................................................7
2.4.1 Performance Specifications.............................................................................7
2.4.2 Recommended Sensors for onductivity .......................................................8
2.5 Toroidal onductivity ( odes - T) .................................................................................8
2.5.1 Performance Specifications.............................................................................8
2.5.2 Recommended Sensors for onductivity........................................................9
2.6 hlorine ( odes - L)......................................................................................................9
2.6.1 Free and Total hlorine....................................................................................9
2.6.2 Performance Specifications.............................................................................9
2.6.3 Recommended Sensors ..................................................................................9
2.6.4 Monochloromine ............................................................................................9
2.6.5 Performance Specifications...........................................................................10
2.6.6 Recommended Sensors ................................................................................10
2.7 Dissolved Oxygen ( odes - DO).................................................................................10
2.7.1 Performance Specification ............................................................................10
2.7.2 Recommended Sensors ................................................................................10
2.8 Dissolved Oxygen ( odes - DO)..................................................................................10
2.8.1 Performance Specification ............................................................................10
2.8.2 Recommended Sensors ................................................................................10
2.9 Ordering Information .................................................................................................11
Section 3: nstallation
3.1 Unpacking and Inspection..........................................................................................13
3.2 Installation – General Information..............................................................................13
3.3 Preparing onduit Openings ......................................................................................13
Section 4: Wiring
4.1 General ...................................................................................................................... 17
4.1.1 General Information......................................................................................17
4.1.2 Digital ommunication.................................................................................17
4.2 Power Supply/ urrent Loop – 1066 HT ......................................................................17
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4.2.1 Power Supply and Load Requirements ..........................................................17
4.2.2 Power Supply- urrent Loop Wiring...............................................................18
4.2.3 urrent Output Wiring..................................................................................19
4.3 Power Supply Wiring For 1066 FF...............................................................................20
4.3.1 Power Supply Wiring .....................................................................................20
4.4 Sensor Wiring to Main Board......................................................................................21
Section 5: ntrinsically Safe nstallation
5.1 All Intrin sically Safe Installations ................................................................................27
Section 6: Display and operation
6.1 User Interface.............................................................................................................33
6.2 Instrument Keypad.....................................................................................................33
6.3 Main Display ...............................................................................................................34
6.4 Menu System..............................................................................................................35
Section 7: Programming – Basics
7.1 General.......................................................................................................................37
7.2 hanging the Startup Settings ...................................................................................37
7.2.1 Purpose .........................................................................................................37
7.2.2 Procedure......................................................................................................38
7.3 hoosing Temperature Units and Automatic/Manual Temperature ompensation ..38
7.3.1 Purpose .........................................................................................................38
7.4 onfiguring and Ranging urrent Outputs ................................................................38
7.4.1 Purpose .........................................................................................................38
7.4.2 Definitions.....................................................................................................38
7.4.3 Procedure: onfigure Outputs ......................................................................38
7.4.4 Procedure: Ranging the urrent Outputs......................................................38
7.5 Setting a Security ode..............................................................................................38
7.5.1 Purpose .........................................................................................................39
7.5.2 Procedure......................................................................................................39
7.6 Security Access...........................................................................................................40
7.6.1 How the Security ode Works.......................................................................40
7.6.2 Procedure......................................................................................................40
7.7 Using Hold..................................................................................................................40
7.7.1 Purpose .........................................................................................................40
7.7.2 Using the Hold Function................................................................................40
7.8 Resetting Factory Default Settings .............................................................................41
7.8.1 Purpose .........................................................................................................41
7.8.2 Procedure......................................................................................................41
Section 8: Programming – Measurements
8.1 Introduction ..............................................................................................................44
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LIQ-MAN-1066 April 2017
8.2 pH Measurement Programming ................................................................................44
8.2.1 Description....................................................................................................44
8.2.2 Measurement................................................................................................44
8.2.3 Preamp..........................................................................................................44
8.2.4 Solution Temperature orrection .................................................................45
8.2.5 Temperature oefficient ...............................................................................45
8.2.6 Resolution .....................................................................................................45
8.2.7 Filter ..............................................................................................................45
8.2.8 Reference Impedance....................................................................................45
8.3 ORP Measurement Programming ..............................................................................45
8.3.1 Measurement................................................................................................46
8.3.2 Preamp..........................................................................................................46
8.3.3 Filter ..............................................................................................................46
8.3.4 Reference Impedance....................................................................................46
8.4 ontacting onductivity............................................................................................47
8.4.1 Description....................................................................................................47
8.4.2 Sensor Type...................................................................................................47
8.4.3 Measure ........................................................................................................48
8.4.4 Range............................................................................................................48
8.4.5 ell onstant.................................................................................................48
8.4.6 RTD Offset.....................................................................................................48
8.4.7 RTD Slope......................................................................................................48
8.4.8 Temp omp ..................................................................................................48
8.4.9 Slope .............................................................................................................49
8.4.10 Reference Temp ............................................................................................49
8.4.11 Filter ..............................................................................................................49
8.4.12 ustom Setup ...............................................................................................49
8.4.13 al Factor ......................................................................................................49
8.5 Toroidal onductivity Measurement Programming...................................................50
8.5.1 Description....................................................................................................50
8.5.2 Sensor Type...................................................................................................50
8.5.3 Measure ........................................................................................................51
8.5.4 Range............................................................................................................51
8.5.5 ell onstant.................................................................................................51
8.5.6 Temp omp ..................................................................................................51
8.5.7 Slope .............................................................................................................52
8.5.8 Reference Temp ............................................................................................52
8.5.9 Filter ..............................................................................................................52
8.5.10 ustom Setup ...............................................................................................52
8.6 hlorine Measurement Programming........................................................................53
8.6.1 Free hlorine Measurement Programming...................................................53
8.6.1.1 Measure..........................................................................................54
8.6.1.2 Units ...............................................................................................54
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8.6.1.3 Filter................................................................................................54
8.6.1.4 Free hlorine pH orrection ...........................................................54
8.6.1.5 Manual pH orrection ....................................................................54
8.6.1.6 Resolution.......................................................................................54
8.6.2 Total hlorine Measurement Programming..................................................55
8.6.2.1 Description .....................................................................................55
8.6.2.2 Measure..........................................................................................55
8.6.2.3 Units ...............................................................................................55
8.6.2.4 Filter................................................................................................55
8.6.2.5 Resolution.......................................................................................55
8.6.3 Monochloramine Measurement Programming ............................................56
8.6.3.1 Measure: Monochloramine.............................................................56
8.6.3.2 Units ...............................................................................................56
8.6.3.3 Filter................................................................................................57
8.6.3.4 Resolution.......................................................................................57
8.7 Oxygen Measurement Programming.........................................................................57
8.7.1 Oxygen Measurement Application .................................................58
8.7.2 Units ...............................................................................................58
8.7.3 Partial Press.....................................................................................58
8.7.4 Salinity............................................................................................58
8.7.5 Filter................................................................................................58
8.7.6 Pressure Units.................................................................................58
8.8 Ozone Measurement Programming...........................................................................59
8.8.1 Units ...............................................................................................59
8.8.2 Filter................................................................................................59
8.8.3 Resolution.......................................................................................59
Section 9: Calibration
9.1 Introduction ..............................................................................................................67
9.2 alibration..................................................................................................................67
9.2.1 Auto alibration .........................................................................................................68
9.2.2 Manual alibration – pH................................................................................68
9.2.3 Entering a Known Slope Value – pH ..............................................................68
9.2.4 Standardization – pH.....................................................................................69
9.2.5 SMART sensor auto calibration upload – pH..................................................69
9.3 ORP and Redox alibration.........................................................................................70
9.4 ontacting onductivity alibration..........................................................................71
9.4.1 Entering the ell onstant.............................................................................72
9.4.2 Zeroing the Instrument.................................................................................72
9.4.3 alibrating the Sensor in a onductivity Standard (in process cal)................72
9.4.4 alibrating the Sensor To A Laboratory Instrument (meter cal) ....................73
9.4.5 al Factor ......................................................................................................73
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LIQ-MAN-1066 April 2017
9.5 Toroidal onductivity alibration...............................................................................74
9.5.1 Entering the ell onstant.............................................................................74
9.5.2 Zeroing the Instrument.................................................................................75
9.5.3 alibrating the Sensor in a onductivity Standard (in process cal)................75
9.6 alibration – hlorine.................................................................................................76
9.6.1 alibration – Free hlorine............................................................................76
9.6.1.1 Zeroing the Sensor..........................................................................77
9.6.1.2 In Process alibration......................................................................77
9.6.2 alibration – Total hlorine...........................................................................77
9.6.2.1 Zeroing the Sensor..........................................................................78
9.6.2.2 In Process alibration......................................................................78
9.6.3 alibration – Monochloromine ..................................................................................79
9.6.4 Zeroing the Sensor ........................................................................................80
9.6.5 In Process alibration ....................................................................................80
9.7 alibration – Oxygen..................................................................................................80
9.7.1 Zeroing the Sensor ........................................................................................82
9.7.2 alibrating the Sensor in Air ..........................................................................82
9.7.3 alibrating the Sensor Against A Standard Instrument (in process cal).........83
9.8 alibration – Ozone....................................................................................................83
9.8.1 Zeroing the Sensor ........................................................................................84
9.8.2 In Process alibration ....................................................................................84
9.9 alibrating Temperature ............................................................................................85
9.9.1 alibration.....................................................................................................85
Section 10: HART®Communications
10.1 Introduction ...............................................................................................................93
10.2 Physical Installation and onfiguration ......................................................................94
10.3 Measurements Available via HART .............................................................................96
10.4 Diagnostics Available via HART...................................................................................96
10.5 HART Hosts ................................................................................................................97
10.6 Wireless ommunication using the 1066 ................................................................100
10.7 Field Device Specification (FDS) ...............................................................................100
APPENDIX 10.1 Device Variables .......................................................................................101
APPENDIX 10.2 Additional Transmitter Status – ommand 48 Status Bits........................103
APPENDIX 10.3 1066 HART onfiguration Parameters......................................................108
APPENDIX 10.4 475 Menu Tree for 1066 HART 7...............................................................115
Section 11: Return of Material
11.1 General.....................................................................................................................121
11.2 Warranty Repair .......................................................................................................121
11.3 Non-Warranty Repair ...............................................................................................121
E Declarations of onformity..........................................................................................................123
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Table of Contents nstruction Manual
April 2017 LIQ-MAN-1066