Emerson Rosemount 3051S Series User manual

Quick Start Guide
00825-0300-4801, Rev CA
December 2018
Rosemount™ 3051S Series Pressure
Transmitter and 3051SF Series Flow
Meter
with Advanced HART® Diagnostics

Safety messages
NOTICE
This guide provides basic guidelines for Rosemount™ 3051S Series Pressure Transmitters. It also
provides the basic electronic guidelines for the Rosemount 3051SFA Reference Manual, Rosemount
3051SFC Reference Manual, and Rosemount 3051SFP Reference Manual. It does not provide
instructions for diagnostics, maintenance, service, or troubleshooting. Refer to the Rosemount 3051S
HART Reference Manual for more instruction. This document is also available electronically on
Emerson.com/Rosemount.
WARNING
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate
local, national, and international standards, codes, and practices. Review the approvals section of this
manual for any restrictions associated with a safe installation.
•Before connecting a handheld communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or non-incendive field
wiring practices.
•In an explosion-proof/flameproof installation, do not remove the transmitter covers when power
is applied to the unit.
•Verify the operating atmosphere of the transmitter is consistent with the appropriate hazardous
locations certifications.
•Use appropriately rate Ex adapters, blanking elements, or glands during installation.
•Keep process insulation at least 1 inch (25 mm) from transmitter connection.
Process leaks could result in death or serious injury.
•Install and tighten process connectors before applying pressure.
•To avoid process leaks, only use the O-ring designed to seal with the corresponding flange
adapter.
Electrical shock could cause death or serious injury.
•Avoid contact with the leads and terminals. High voltage that may be present on leads can cause
electrical shock.
Conduit/cable entries
•Unless marked, the conduit/cable entries in the transmitter housing use a ½–14 NPT thread form.
Entries marked “M20” are M20 × 1.5 thread form. On devices with multiple conduit entries, all
entries will have the same thread form. Only use plugs, adapters, glands, or conduit with a
compatible thread form when closing these entries.
•When installing in a hazardous location, use only appropriately listed or Ex certified plugs, glands,
or adapters in cable/conduit entries.
Contents
System readiness........................................... 5
Mount the transmitter................................... 7
Consider housing rotation............................13
Set the switches and jumpers.......................14
Connect wiring and power up...................... 15
Configuration verification............................ 19
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Trim the transmitter.................................... 21
Safety instrumented systems.......................23
Rosemount 3051S/3051SFx/3051S-ERS
Product Certifications.................................. 24
Rosemount 3051S Declaration of Conformity
.................................................................... 40
China RoHS.................................................. 44
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4 Rosemount 3051S Advanced HART

1 System readiness
1.1 Confirm HART Revision capability
About this task
Not all systems are capable of communicating with HART® Revision 7
protocol. This transmitter can be configured for either HART Revision 5 or 7.
Note
Before installing the transmitter, confirm the correct device driver is loaded
on the host systems.
Procedure
1. If using HART based control or asset management systems, confirm
the HART capability of those systems prior to transmitter installation.
2. Reference the Rosemount™ 3051S Reference Manual for instructions
on how to change the HART revision of the transmitter.
1.2 Confirm correct device driver
Procedure
1. Verify the latest device driver (DD/DTM™) is loaded on your systems to
ensure proper communications.
2. Download the latest device driver at Emerson.com or
FieldCommGroup.org.
1.3 Device revisions and drivers
Table 1-1 provides the information necessary to ensure you have the correct
device driver and documentation for your device.
Table 1-1: Device Revisions and Files
Identify device Find device driver Review
instructio
ns
Review
functiona
lity
Software
release
date
NAMUR
software
revision(1
)
HART
software
revision(2
)
HART
universal
revision
Device
revision(3
)
Manual
documen
t number
Changes
to
software(
4)
Apr-16 1.0.0 20 7 4 00809-01
00-4801
See (4) for
list of
changes.
5 3
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Table 1-1: Device Revisions and Files (continued)
Identify device Find device driver Review
instructio
ns
Review
functiona
lity
Oct-10 N/A 12 5 3 00809-01
00-4801
Added
Power
Advisory,
mA
Output,
Power
Consumpt
ion,
Coefficien
t of
Variation
May-07 N/A 7 5 2 00809-01
00-4801
Update
Statistical
Process
Monitorin
g
Capability
Sep-06 N/A 4, 5, 6 5 1 00809-01
00-4801
N/A
(1) NAMUR software revision is located on the hardware tag of the device. In
accordance with NE53, revisions of the least significant level X (of 1.0.X) do not
change functionality or operation of the device and will not be reflected in the
review functionality column.
(2) HART software revision can be read using a HART capable configuration tool.
(3) Device driver file names use Device and DD Revision, e.g. 10_01. HART Protocol is
designed to enable legacy device driver revisions to continue to communicate with
new HART devices. To access new functionality, the new device driver must be
downloaded. It is recommended to download new device driver files to ensure full
functionality.
(4) HART Revision 5 and 7 selectable.
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2 Mount the transmitter
If the transmitter requires the use of a mounting bracket, use the images for
instructions on how to properly mount the transmitter using the Emerson™
provided mounting brackets. Use only bolts provided with the transmitter or
sold as Emerson spare parts
2.1 Liquid flow applications
Procedure
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Mount the transmitter so that the drain/vent valves are oriented
upward.
A
A. Direction of flow
2.2 Gas flow applications
Procedure
1. Place taps in the top or side of the line.
2. Mount beside or above the taps.
A
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A. Direction of flow
2.3 Steam flow applications
Procedure
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Fill impulse lines with water.
A
A. Direction of flow
2.4 Mounting brackets
Figure 2-1: Mounting Bracket – Coplanar Flange
Panel mount Pipe mount
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Figure 2-2: Mounting Brackets – Traditional Flange
Panel mount Pipe mount
Figure 2-3: Mounting Brackets – In-line
Panel mount Pipe mount
2.5 Bolting considerations
About this task
If the transmitter installation requires assembly of a process flange, manifold,
or flange adapters, follow these assembly guidelines to ensure a tight seal for
optimal performance characteristics of the transmitter. Only use bolts
supplied with the transmitter or sold by Emerson™ as spare parts. Figure 2-4
illustrates common transmitter assemblies with the bolt length required for
proper transmitter assembly.
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Figure 2-4: Common Transmitter Assemblies
A
4 × 1.75-in.
(44 mm)
D
4 × 1.75-in.
(44 mm)
4 × 2.25-in.
(57 mm)
C
4 ×1.75-in.
(44 mm) 4 ×1.50-in.
(38 mm)
B
4 × 2.88-in.
(73 mm)
A. Transmitter with coplanar flange
B. Transmitter with coplanar flange and optional flange adapters
C. Transmitter with traditional flange and optional flange adapters
D. Transmitter with coplanar flange and optional Rosemount Conventional
Manifold and flange adapters
Note
For all other manifolds, contact Customer Central technical support.
Bolts are typically carbon steel or stainless steel. Confirm the material by
viewing the markings on the head of the bolt and referencing Table 2-1 . If
bolt material is not shown in Table 2-1, contact the local Emerson
representative for more information.
Use the following bolt installation procedure:
Procedure
1. Carbon steel bolts do not require lubrication and the stainless steel
bolts are coated with a lubricant to ease installation. However, no
additional lubricant should be applied when installing either type of
bolt.
2. Finger-tighten the bolts.
3. Torque the bolts to the initial torque value using a crossing pattern.
See Table 2-1 for initial torque value.
4. Torque the bolts to the final torque value using the same crossing
pattern. See Table 2-1 for final torque value.
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5. Verify the flange bolts are protruding through the sensor module
before applying pressure (see Figure 2-5).
Example
Table 2-1: Torque Values for the Flange and Flange Adapter Bolts
Bolt material Head markings Initial torque Final torque
Carbon Steel
(CS)
B7M
300 in-lb 650 in-lb
Stainless Steel
(SST)
316
316
316
SW
316
STM
316
R
B8M
150 in-lb 300 in-lb
Figure 2-5: Proper Bolt Installation
A
B
A. Bolt
B. Sensor module
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2.6 O-rings with flange adapters
WARNING
Failure to install proper flange adapter O-rings may cause process leaks, which
can result in death or serious injury. Only use the O-ring that is designed for its
specific flange adapter.
A
B
C
D
A. Flange adapter
B. O-ring
C. PTFE-based profile (square)
D. Elastomer profile (round)
Whenever the flange or adapters are removed, visually inspect the O-rings.
Replace them if there are any signs of damage, such as nicks or cuts. If the O-
rings are replaced, re-torque the flange bolts and alignment screws after
installation to compensate for seating of the O-rings.
2.7 In-line gage transmitter orientation
The low side pressure port (atmospheric reference) on the In-line gage
transmitter is located under the sensor module neck label. (See Figure 2-6)
Keep the vent path free of any obstruction, including but not limited to paint,
dust, and lubrication by mounting the transmitter so that any contaminants
can drain away.
Figure 2-6: In-line Gage Transmitter
A
A. Low side pressure port (under neck label)
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12 Rosemount 3051S Advanced HART

3 Consider housing rotation
About this task
To improve field access to wiring or to better view the optional LCD display:
Procedure
1. Loosen the housing rotation set screw.
2. Turn the housing up to 180° left or right of its original (as shipped)
position.
3. Re-tighten the housing rotation set screw.
Figure 3-1: Transmitter Housing Set Screw
A. LCD display
B. Housing rotation set screw (3/32-in.)
CAUTION
Do not rotate the housing more than 180° without first performing a
disassembly procedure. Over-rotation may sever the electrical
connection between the sensor module and the electronics.
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4 Set the switches and jumpers
Prerequisites
Set alarm and security switch configuration before installation as shown in
Figure 4-1
The alarm switch sets the analog output alarm to high or low (default alarm is
high).
The security switch allows (off) or prevents (on) any configuration of the
transmitter (default security is off).
Procedure
1. Do not remove the transmitter covers in explosive atmospheres when
the circuit is live. If the transmitter is live, set the loop to manual and
remove power.
2. Remove the electronics compartment cover. On the PlantWeb
housing the cover is opposite the field terminals side.
3. On the PlantWeb housing, slide the security and alarm switches into
the preferred position by using a small screwdriver (an LCD display or
an adjustment module must be in place to activate the switchers).
4. Reinstall the housing cover so that metal contacts metal to meet
explosion-proof requirements.
Figure 4-1: Transmitter Switch and Jumper Configuration
(Plantweb Housing)
A
BC
A. Meter/adjustment module
B. Security
C. Alarm
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5 Connect wiring and power up
Procedure
1. Remove and discard orange conduit plugs.
2. Remove the housing cover labeled “Field Terminals.”
Note
Do not connect the power across the test terminals. Power could
damage the test diode in the test connection. Twisted pairs yield best
results. Use 24–14 AWG wire and do not exceed 5,000 ft. (1,500 m).
For single compartment housing (Junction Box housing), shielded
signal wiring should be used in high EMI/RFI environments.
3. Connect the positive lead to the “+” terminal, and the negative lead to
the “–” terminal.
4. CAUTION
When the enclosed threaded plug is utilized in the conduit opening, it
must be installed with a minimum thread engagement in order to
comply with explosion-proof requirements. For straight threads, a
minimum of seven threads must be engaged. For tapered threads, a
minimum of five threads must be engaged.
Plug and seal the unused conduit connection with the provided
conduit plug.
5. If applicable, install wiring with a drip loop. Arrange the drip loop
so the bottom is lower than the conduit connections and the
transmitter housing.
6. Reinstall the housing cover and tighten so the cover is fully seated with
metal to metal contact between the housing and cover in order to
meet explosion proof requirements.
The figures below show the wiring connections necessary to power a
transmitter and enable communications with a hand-held Field
Communicator.
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Figure 5-1: Transmitter Wiring (Plantweb Housing)
A
B
A. RL ≥ 250 Ω
B. Power supply
Figure 5-2: Transmitter Wiring (Junction Box Housing)
A
B
A. RL ≥ 250 Ω
B. Power supply
Note
Installation of the transient protection terminal block does not provide
transient protection unless the Rosemount 3051S case is properly
grounded.
5.1 Ground signal wiring
About this task
Do not run signal wiring in conduit or open trays with power wiring, or near
heavy electrical equipment. Grounding terminations are provided on the
sensor module and inside the terminal compartment. These grounds are used
when transient protection terminal blocks are installed or to fulfill local
regulations.
Prerequisites
The cable shield should be:
•Trimmed close and insulated from touching the transmitter housing
•Continuously connected to the termination point
•Connected to a good earth ground at the power supply end
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Procedure
1. Remove the field terminals housing cover.
2. Connect the wiring pair and ground as shown.
Figure 5-3: Wiring
DP
C
AB
B
DE
A. Insulate shield
B. Minimize distance
C. Connect shield back to the power supply ground
D. Trim shield and insulate
E. Ground for transient protection
3. Reinstall the housing cover so metal contacts metal to meet explosion-
proof requirements.
4. Plug and seal unused conduit connections with the provided conduit
plug.
5.2 Conduit electrical connector wiring (option GE or GM)
For Rosemount 3051S with conduit electrical connectors GE or GM, refer to
the cordset manufacturer’s installation instructions for wiring details. For FM
Intrinsically Safe, non-incendive or FM FISCO Intrinsically Safe hazardous
locations, install in accordance with Rosemount drawing 03151-1009 to
maintain outdoor rating (NEMA® 4X and IP66.) See Appendix B of the
Rosemount 3051S Reference Manual.
5.3 Power supply
The DC power supply should provide power with less than two percent ripple.
The total resistance load is the sum of the resistance of the signal leads and
the load resistance of the controller, indicator, and related pieces.
Note
The resistance of intrinsic safety barriers, if used, must be included.
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Figure 5-4: Load Limitation
1387
1000
500
0
10.5 20 30 42.4
Voltage (Vdc)
Load (Ohms)
Operating
Region
Maximum loop resistance = 43.5 x (power supply voltage – 10.5)
The Field Communicator requires a minimum loop resistance of 250Ω for
communication.
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18 Rosemount 3051S Advanced HART

6 Configuration verification
Use any HART®-compliant master to communicate with and verify
configuration of the transmitter with Advanced HART Diagnostics (option
code DA2).
A check (✓) indicates the basic configuration parameters. At a minimum,
these parameters should be verified as part of the configuration and startup
procedure.
Table 6-1: Fast Key Sequence
Function HART 7 Fast Keys HART 5 Fast Keys
Alarm and Saturation Levels 2, 2, 2, 5, 6 2, 2, 2, 5
Analog Output Trim 3, 4, 1, 2, 3 3, 4, 1, 2, 3
Burst Mode On/Off 2, 2, 5, 3, 1 2, 2, 5, 2, 1
Burst Options 2, 2, 5, 3 2, 2, 5, 2, 2
✓Damping 2, 2, 1, 1, 3 2, 1, 1, 1, 3
Date 2, 1, 1, 1, 1, 5 2, 1, 1, 1, 1, 4
Descriptor 2, 1, 1, 1, 1, 3 2, 1, 1, 1, 1, 2
Digital To Analog Trim (4-20 mA Output) 3, 4, 1, 2, 3 3, 4, 1, 2, 3
Field Device Information 1, 7 1, 3, 5
HART Lock 2, 2, 6, 3 N/A
LCD Display Configuration 2, 1, 4 2, 1, 3, 1
Long Tag 2, 1, 1, 1, 1, 2 N/A
Loop Test 3, 5, 1 3, 5, 1
Lower Sensor Trim 3, 4, 1, 1, 1, 2 3, 4, 1, 1, 1, 2
Message 2, 1, 1, 1, 1, 4 2, 1, 1, 1, 1, 3
Process Alert Configuration 2, 1, 2, 3 2, 1, 2, 3
Poll Address 2, 2, 5, 2, 1 2, 2, 5, 3, 1
Remapping 2, 1, 1, 1, 4 2, 1, 1, 1, 4
Rerange- Keypad Input 2, 2, 2, 1 2, 2, 2, 1
Scaled Variable Configuration 2, 2, 3, 7 2, 2, 3, 5
View All Variables 1, 6 1, 3, 3
Sensor Trim 3, 4, 1, 1, 1 3, 4, 1, 1, 1
Status 1, 1 1, 1
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Table 6-1: Fast Key Sequence (continued)
Function HART 7 Fast Keys HART 5 Fast Keys
✓Tag 2, 1, 1, 1, 1, 1 2, 1, 1, 1, 1, 1
✓Transfer Function (Setting Output Type) 2, 2, 1, 1, 4 2, 2, 1, 1, 4
Transmitter Security (Write Protect) 2, 2, 6 2, 2, 6
✓Units (Process Variable) 2, 1, 1, 1, 2 2, 1, 1, 1, 2
Upper Sensor Trim 3, 4, 1, 1, 1, 1 3, 4, 1, 1, 1, 1
Zero Trim 3, 4, 1, 1, 1, 3 3, 4, 1, 1, 1, 3
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