Emerson Rosemount 1408A User manual

Quick Start Guide
00825-0200-4480, Rev AB
September 2021
Rosemount™ 1408A Level and Flow
Transmitter
Non-Contacting Radar

1 About this guide
This Quick Start Guide provides basic guidelines for the Rosemount
1408A Level and Flow Transmitter. Refer to the 1408A Reference
Manual for more instructions.
1.1 Safety messages
WARNING
Failure to follow safe installation and servicing guidelines could
result in death or serious injury.
Ensure the transmitter is installed by qualified personnel and in
accordance with applicable code of practice.
Use the equipment only as specified in this Quick Start Guide and the
Reference Manual. Failure to do so may impair the protection
provided by the equipment.
Repair, e.g. substitution of components, etc. may jeopardize safety
and is under no circumstances allowed.
WARNING
Process leaks could result in death or serious injury.
Handle the transmitter carefully.
Install and tighten process connectors before applying pressure.
Do not attempt to loosen or remove process connectors while the
transmitter is in service.
2

WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to
and/or misconfiguration of end users’ equipment. This could be
intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and
fundamental to protecting your system. Restrict physical access by
unauthorized personnel to protect end users’ assets. This is true for all
systems used within the facility.
CAUTION
Hot surfaces
The transmitter and process seal may be hot at high process
temperatures. Allow to cool before servicing.
Note
Be careful not to scratch or otherwise damage the PTFE sealing.
3

2 Mount transmitter on tank
2.1 Mount the bracket
Procedure
1. Mount the bracket on the wall/ceiling or other flat surface.
T30
2. Apply lubricating paste on the transmitter thread.
Note
The paste must be approved for the application and
compatible with the elastomers used.
4

3. Secure the transmitter to the bracket.
Mounting options:
•(A) Antenna extension for open air installations
•(B) Lock nut
A B
46 mm
36 mm
2.1.1 Bracket hole pattern
Figure 2-1: Hole Pattern
0.28 (7)
0.43 (11)
1.97
(50)
Ø 0.28 (7)
30°
Dimensions are in inches (millimeters).
5

2.2 Mounting onto a threaded connection
Refer to Figure 2-2 for the required thread engagement length at the
customer G1 process connection.
Figure 2-2: Thread Engagement Length
A A
A. 0.35 to 0.63 in. (9 to 16 mm)
2.2.1 Mount on a threaded flange connection
Procedure
1. Place a suitable soft gasket on the tank flange.
6

2. Place the flange over the gasket.
3. Tighten the bolts and nuts with sufficient torque for the flange
and gasket choice.
0.75 in. (19 mm)
4. Apply lubricating paste on the transmitter thread.
Note
The paste must be approved for the application and
compatible with the elastomers used.
7

5. Mount the transmitter on the tank.
39 mm
Torque 310 in-lb (35 N-m)
2.2.2 Mount the threaded adapter version
Procedure
1. Apply anti-seize paste or PTFE tape on outer threads according
to your site procedures.
2. Mount the threaded adapter on the tank.
41 mm
8

3. Apply lubricating paste on the transmitter thread.
Note
The paste must be approved for the application and
compatible with the elastomers used.
4. Mount the transmitter on the tank.
39 mm
Torque 310 in-lb (35 N-m)
9

2.2.3 Mount on a threaded connection
Procedure
1. Apply lubricating paste on the transmitter thread.
Note
The paste must be approved for the application and
compatible with the elastomers used.
2. Mount the transmitter on the tank.
39 mm
Torque 310 in-lb (35 N-m)
10

3 Prepare the electrical connections
3.1 Connector type
M12 (A-coded)
3.2 Power supply
The transmitter operates on 18-30 Vdc at the transmitter terminals.
3.3 Outputs
The transmitter provides two configurable outputs:
Output 1 Digital output / IO-Link mode
Output 2 Digital output or active 4-20 mA analog output
3.4 Internal power consumption
< 2 W (normal operation at 24 Vdc, no outputs)
< 3.6 W (normal operation at 24 Vdc, digital and analog outputs
active)
3.5 Wiring diagram
Figure 3-1: Connection
4
1
3
2
BN
WH
BK
BU
1
4
2
3
OUT2
L+
L
OUT1/IO-Link
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Table 3-1: Pin Assignment
Pin Wire color(1) Signal
1 BN Brown L+ 24 V
2 WH White OUT2 Digital output or active 4-20 mA
analog output
3 BU Blue L- 0 V
4 BK Black OUT1/IO-Link Digital output or IO-Link mode
(1) According to IEC 60947-5-2.
Figure 3-2: Example Circuits
2: OUT2
4: OUT1
4
1
3
2
BN
WH
BK
BU
L+
L
A
2: OUT2
4: OUT1
4
1
3
2
BN
WH
BK
BU
L+
L
C
2: OUT2
4: OUT1
4
1
3
2
BN
WH
BK
BU
L+
L
D
4
1
3
2
BN
WH
BK
BU
L+
L
2: OUT2
4: OUT1
B
A. 2 x Digital output PnP
B. 2 x Digital output NpN
C. 1 x Digital output PnP / 1 x Analog output
D. 1 x Digital output NpN / 1 x Analog output
12

4 Power up transmitter
Prerequisites
Procedure
1. Verify the power supply is disconnected.
2. Insert the M12 connector and screw tight.
See the manufacturer’s instruction manual for recommended
torque.
3. Connect the power supply.
13

5 Connect the transmitter to the IO-Link
IO-Link devices can be set using an IO-Link USB Communicator,
through the IO-Link master, or via the PLC.
Procedure
Start the configuration software and connect the transmitter.
Figure 5-1: Connection via the IO-Link USB Communicator
Figure 5-2: Connection via the IO-Link Master
Figure 5-3: Connection via the PLC
14

6 Get started with your preferred configuration tool
6.1 IO-Link configuration tools
Examples:
•Rosemount IO-Link Assistant (available as accessory)
•FDT® frame applications, e.g. PACTware
6.2 Rosemount IO-Link Assistant
6.2.1 Get the latest IODD files
The Rosemount IO-Link Assistant software checks and lets you
download the latest IODDs for your device catalog.
Prerequisites
For an online update, an internet connection is required.
Procedure
1. Click the icon.
2. In the Vendor list, select Rosemount Inc., and then select the
check box for the devices to be installed/updated.
Alternatively, browse to an already downloaded IODD zip file,
and select Open.
3. Select OK.
6.3 FDT®/DTM framework
6.3.1 Download the IODD file
Procedure
1. Download the IODD from the IODDFinder portal at
Ioddfinder.io-link.com.
2. Unzip the IODD package.
15

6.3.2 Integrate IODDs into an FDT®/DTM framework
An IODD DTM Interpreter is required to integrate IODDs into an
FDT/DTM environment (e.g PACTware).
Prerequisites
The IODD DTM Interpreter is usually included in the FDT/DTM
software installation package. It can also be downloaded from
Emerson.com/Rosemount1408A.
Procedure
1. Start the IODD DTM Interpreter software.
2. Select Add IODD.
3. Browse to the IODD file (.xml) and select Open.
4. Start the configuration tool and update the device catalog.
Need help?
If the new DTM is not added automatically at start-up, then
select View → Device Catalog → Update Device Catalog.
16

7 Perform the basic setup
7.1 Set the engineering units
Procedure
1. Under Menu, select Parameter → Basic Setup.
2. In the Engineering Units list, select Metric or Imperial.
3. Select Write to device.
7.2 Enter the reference height
Procedure
1. Under Menu, select Parameter → Basic Setup.
2. Enter the Reference Height.
3. Select Write to device.
7.2.1 Reference height
Distance between the Device Reference Point and Zero Level.
Figure 7-1: Reference Height
A
B
C
DA
B
C
A. Device Reference Point
B. Reference Height
C. Zero Level
D. 0.6 in. (15 mm)
17

7.3 Configure the analog output
The transmitter can be set to output the level or volume flow as a 4-20
mA signal.
Procedure
1. Under Menu, select Parameter → OUT2 Analog Output.
2. In the OUT2 Configuration list, select Analog Output 4-20 mA.
3. In the Analog Control Variable list, select Level or Volume Flow.
4. In the Alarm Mode list, select Low Alarm or High Alarm.
5. Select Analog Range Values, and then enter the desired
Upper Range Value (20 mA) and Lower Range Value (4 mA).
6. Select Write to device.
7.4 Configure the digital output
The transmitter can be set to output a switching signal for high and
low limits (using the same pin).
Procedure
1. Under Menu, select Parameter → Basic Setup.
2. In the Digital Outputs P-n list, select PnP or nPn.
3. Select OUT1 Digital Output or OUT2 Digital Output.
4. In the OUT1 Configuration or OUT2 Configuration list, select
Digital Output Normally Open.
5. In the DO Control Variable list, select Level or Volume Flow.
6. Select Set Point Configuration, and then set the alarm
parameters as desired.
7. Select Write to device.
18

7.5 Set up the volume flow measurement
Procedure
1. Under Menu, select Volume Flow.
2. In the Volume Flow Calculation Method list, select the preferred
method. Choose from:
•Linearization table
•Parshall flume
•Khafagi-Venturi flume
3. Select Volume Flow Table/Formula, and then set the
parameters as desired.
4. Select Write to device.
19

8 Product certifications
Rev 1.7
8.1 European directive information
A copy of the EU Declaration of Conformity can be found at the end of
the Quick Start Guide. The most recent revision of the EU Declaration
of Conformity can be found at Emerson.com/Rosemount.
8.2 UK regulation information
A copy of the UKCA Declaration of Conformity can be found at the
end of the Quick Start Guide. The most recent revision of the UKCA
Declaration of Conformity can be found at Emerson.com/Rosemount.
8.3 Ordinary location certification
As standard, the transmitter has been examined and tested to
determine that the design meets the basic electrical, mechanical, and
fire protection requirements by a nationally recognized test
laboratory (NRTL) as accredited by the Federal Occupational Safety
and Health Administration (OSHA).
Certificate 80031621
Standards CAN/CSA-C22.2 No. 61010-1-12,
UL Std. No. 61010-1
Pollution
degree
2
Installation
category
DC supplied
Temperature -40°C to +80°C
Markings 18-30 VDC, 3.6W
The device may only be powered by a power supply unit with a limited
energy electric circuit max. 30 Vdc output in accordance with CAN/
20