Emerson Rosemount 2051L User manual

Quick Start Guide
00825-0100-4107, Rev EA
March 2020
Rosemount™ 2051 Pressure Transmitter
and Rosemount 2051CF Series Flow
Meter
with 4–20 mA HART® and 1–5 Vdc Low
Power HART Protocol (Revision 5 and 7)

Safety messages
This guide provides basic guidelines for the Rosemount 2051HT Transmitter. It does not provide
instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-proof,
Flameproof, or intrinsically safe (I.S.) installations.
CAUTION
The products described in this document are NOT designed for nuclear-qualified applications. Using
non-nuclear qualified products in applications that require nuclear-qualified hardware or products may
cause inaccurate readings. For information on Rosemount nuclear-qualified products, contact your
local Emerson Sales Representative.
WARNING
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate
local, national, and international standards, codes, and practices. Review the approvals section of this
manual for any restrictions associated with a safe
•Before connecting a Field Communicator in an explosive atmosphere, ensure the instruments in
the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
•In an explosion-proof/flameproof installation, do not remove the transmitter covers when power
is applied to the unit.
Process leaks may cause harm or result in death.
•Install and tighten process connectors before applying pressure.
•Do not attempt to loosen or remove flange bolts while the transmitter is in service.
Electrical shock can result in death or serious injury.
•Avoid contact with the leads and terminals. High voltage that may be present on leads can cause
electrical shock.
•Before connecting a handheld communicator in an explosive atmosphere, ensure the instruments
in the loop are installed in accordance with intrinsically safe or non-incendive field wiring
practices.
•In an Explosion-Proof/Flameproof installation, do not remove the transmitter covers when power
is applied to the unit.
Process leaks may cause harm or result in death.
•Install and tighten process connectors before applying pressure.
Physical access
•Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of
end users’ equipment. This could be intentional or unintentional and needs to be protected
against.
•Physical security is an important part of any security program and fundamental to protecting your
system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is
true for all systems used within the facility.
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WARNING
Replacement equipment or spare parts not approved by Emerson for use as spare parts could
reduce the pressure retaining capabilities of the transmitter and may render the instrument
dangerous.
•Use only bolts supplied or sold by Emerson as spare parts.
Improper assembly of manifolds to traditional flange can damage sensor module.
For safe assembly of manifold to traditional flange, bolts must break back plane of flange web (i.e., bolt
hole) but must not contact sensor module housing.
Contents
System readiness......................................................................................................................... 5
Mount the transmitter..................................................................................................................6
Housing rotation........................................................................................................................ 13
Set the switches......................................................................................................................... 14
Connect the wiring and power up...............................................................................................15
Verify configuration................................................................................................................... 18
Trim the transmitter...................................................................................................................22
Safety instrumented systems..................................................................................................... 25
Product certifications................................................................................................................. 26
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1 System readiness
1.1 Confirm HART Revision capability
•If using HART based control or asset management systems, confirm the
HART capability of those systems prior to transmitter installation. Not all
systems are capable of communicating with HART Revision 7 protocol.
This transmitter can be configured for either HART Revision 5 or 7.
•For instructions on how to change the HART Revision of your transmitter,
see Switch HART Revision mode.
1.2 Confirm correct device driver
•Verify the correct device driver (DD/DTM™) is loaded on your systems to
ensure proper communications.
•Download the correct device driver at your host vendor download site,
Emerson.com or Fieldbus.org.
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2 Mount the transmitter
2.1 Liquid applications
Procedure
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Mount the transmitter so the drain/vent valves are oriented upward.
2.2 Gas applications
Procedure
1. Place taps in the top or side of the line.
2. Mount beside or above the taps.
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2.3 Steam applications
Procedure
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Fill impulse lines with water.
Figure 2-1: Panel and Pipe Mounting
Panel mount(1) Pipe mount
Coplanar flange
Traditional flange
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Rosemount 2051T
(1) × 1 panel bolts are customer supplied.
2.4 Bolting considerations
If the transmitter installation requires assembly of the process flanges,
manifolds, or flange adapters, follow the assembly guidelines to ensure a
tight seal for optimal performance characteristics of the transmitters. Use
only bolts supplied with the transmitter or sold by Emerson as spare parts.
Figure 2-2 illustrates common transmitter assemblies with the bolt length
required for proper transmitter assembly.
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Figure 2-2: Common Transmitter Assemblies
A
4 × 1.75-in.
(44 mm)
D
4 × 1.75-in.
(44 mm)
4 × 2.25-in.
(57 mm)
C
4 ×1.75-in.
(44 mm) 4 ×1.50-in.
(38 mm)
B
4 × 2.88-in.
(73 mm)
A. Transmitter with coplanar flange
B. Transmitter with coplanar flange and optional flange adapters
C. Transmitter with traditional flange and optional flange adapters
D. Transmitter with coplanar flange and optional manifold and flange
adapters
Bolts are typically carbon steel (CS) or stainless steel (SST). Confirm the
material by viewing the markings on the head of the bolt and referencing
Table 2-1. If bolt material is not shown in Table 2-1, contact a local Emerson
representative for more information.
Carbon steel bolts do not require lubrication and the stainless steel bolts are
coated with a lubricant to ease installation. However, no additional lubricant
should be applied when installing either type of bolt.
Use the following bolt installation procedure:
Procedure
1. Tighten the bolts by hand.
2. Torque the bolts to the initial torque value using a crossing pattern.
See Table 2-1 for initial torque value.
3. Torque the bolts to the final torque value using the same crossing
pattern. See Table 2-1 for final torque value.
4. Verify the flange bolts are protruding through the sensor module
bolt holes before applying pressure.
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Table 2-1: Torque Values for the Flange and Flange Adapter Bolts
Bolt material Head markings Initial
torque
Final torque
CS
B7M
300 in-lb 650 in-lb
SST
316
316
316
SW
316
STM
316
R
B8M
150 in-lb 300 in-lb
2.5 O-rings
The two styles of Rosemount flange adapters (Rosemount 1151 and
Rosemount 3051/2051/2024/3095) each require a unique O-ring (see
Figure 2-3). Use only the O-ring designed for the corresponding flange
adapter.
WARNING
Failure to install proper flange adapter O-rings may cause process leaks,
which can result in death or serious injury. The two flange adapters are
distinguished by unique O-ring grooves. Only use the O-ring that is designed
for its specific flange adapter, as shown below. When compressed, PTFE O-
rings tend to cold flow, which aids in their sealing capabilities.
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Figure 2-3: O-rings
A. Flange adapter
B. O-ring
C. PFTE based
D. Elastomer
Note
You should replace PTFE O-rings if you remove the flange adapter.
2.6 Environmental seal for housing
Thread sealing (PTFE) tape or paste on male threads of conduit is required to
provide a water/dust tight conduit seal and meets requirements of NEMA®
Type 4X, IP66, and IP68. Consult factory if other Ingress Protection ratings
are required.
For M20 threads, install conduit plugs to full thread engagement or until
mechanical resistance is met.
2.7 In-line gage transmitter orientation
The low side pressure port (atmospheric reference) on the in-line gage
transmitter is located in the neck of the transmitter, behind the housing. The
vent path is 360° around the transmitter between the housing and sensor.
(See Figure 2-4.)
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Keep the vent path free of any obstruction, including but not limited to
paint, dust, and lubrication by mounting the transmitter so fluids can drain
away.
Figure 2-4: In-line Gage Low Side Pressure Port
A
A. Pressure port location
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3 Housing rotation
To improve field access to wiring or to better view the optional LCD display
follow the Procedure steps.
Figure 3-1: Housing Rotation
A
A. Housing rotation set screw (5/64 in.)
Procedure
1. Loosen the housing rotation set screw using a 5/64 -in. hex wrench.
2. Rotate the housing clockwise to the desired location.
3. If the desired location cannot be achieved due to thread limit, rotate
the housing counterclockwise to the desired location (up to 360°
from thread limit).
4. Retighten the housing rotation set screw to no more than 7 in-lbs
when desired location is reached.
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4 Set the switches
Set alarm and security switch configuration before installation as shown in
Figure 4-1.
•The alarm switch sets the analog output alarm to high or low.
•Default alarm is high.
•The security switch allows ( ) or prevents ( ) any configuration of the
transmitter.
•Default security is off ( ).
Use the following procedure to change the switch configuration:
Procedure
1. If the transmitter is installed, secure the loop, and remove power.
2. Remove the housing cover opposite the field terminal side. Do not
remove the instrument cover in explosive atmospheres when the
circuit is live.
3. Slide the security and alarm switches into the preferred position
using a small screwdriver.
4. Reattach the transmitter cover. The cover must be fully engaged to
comply with explosion-proof requirements.
Example
Figure 4-1: Transmitter Electronics Board
Without LCD display meter With LOI/LCD display
B
A
A. Alarm
B. Security
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5 Connect the wiring and power up
Figure 5-1: Transmitter Wiring Diagrams (4–20 mA)
Aluminum
Polished 316 SST
A. 24 Vdc supply
B. RL ≥ 250
C. Current meter (optional)
Shielded twisted pair cable should be used for best results. Use 24 AWG or
larger wire that does not exceed 5,000 ft. (1500 m) in length. If applicable,
install wiring with a drip loop. Arrange the drip loop so the bottom is lower
than the conduit connections and the transmitter housing.
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CAUTION
•Installation of the transient protection terminal block does not provide
transient protection unless the Rosemount 2051HT case is properly
grounded.
•Do not run signal wiring in conduit or open trays with power wiring, or
near heavy electrical equipment.
•Do not connect the powered signal wiring to the test terminals. Power
could damage the test diode in the terminal block.
Use the following steps to wire the transmitter:
Procedure
1. Remove the housing cover on the FIELD TERMINALS side.
2. Connect the positive lead to the “+” terminal (PWR/COMM) and the
negative lead to the “–” terminal.
3. Ensure full contact with Terminal Block screw and washer. When
using a direct wiring method, wrap wire clockwise to ensure it is in
place when tightening the terminal block screw.
Note
The use of a pin or a ferrule wire terminal is not recommended as the
connection may be more susceptible to loosening over time or under
vibration
4. Ground housing to fulfill local grounding regulations.
5. Ensure proper grounding. It is important the instrument cable shield
be:
•Trimmed close and insulated from touching the transmitter
housing
•Connected to the next shield if cable is routed through a junction
box
•Connected to a good earth ground at the power supply end
6. If transient protection is needed, refer to section “Grounding for
transient terminal block” for grounding instructions.
7. Plug and seal unused conduit connections.
8. Reattach the transmitter covers. It is recommended that the cover be
tightened until there is no gap between the cover and the housing.
The covers must only be capable of being released or removed with
the aid of a tool to comply with applicable ordinary locations
requirements.
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Figure 5-2: Wiring
Aluminum Polished 316 SST
DP
A
B
D
E
C
DP
A
B
D
E
C
A. Minimize distance
B. Trim shield and insulate
C. Protective grounding terminal
D. Insulate shield
E. Connect shield back to the power supply ground
5.1 Grounding for transient terminal block
Ground termination is provided on the outside of the electronics housing
and inside the terminal compartment. These grounds are used when the
transient protection terminal blocks are installed. It is recommended that 18
AWG or larger wire is used to connect housing ground to earth ground
(internal or external).
If the transmitter is currently not wired for power up and communication,
follow Connect the wiring and power up step Step 1 through Step 8. When
the transmitter is properly wired, refer to Figure 5-2 for internal and external
transient grounding locations.
Note
The Rosemount 2051HT polished 316 SST housing only provides ground
termination inside the terminal compartment.
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6 Verify configuration
Verify the configuration using any HART-capable configuration tool or Local
Operator Interface (LOI) - option code M4. Configuration instructions for a
Field Communicator and LOI are included in this step.
6.1 Verifying configuration with a Field Communicator
A Rosemount 2051 DD must be installed on the Field Communicator to
verify configuration. Fast Key sequences for the latest DD are shown in Table
6-1. For Fast Key sequences using legacy DD's, contact your local Emerson
representative.
Note
Emerson recommends installing the latest DD to access the complete
functionality. Visit Emerson.com/Field-Communicator for information on
updating the DD Library.
Procedure
1. Verify device configuration using the Fast Key sequences in Table
6-1.
2. A check (✓) indicates the basic configuration parameters. At
minimum, these parameters should be verified as part of
configuration and startup.
Table 6-1: Device Revision 9 and 10 (HART 7), DD Revision 1 Fast
Key Sequence
Function HART 7 HART 5
✓Alarm and Saturation Levels 2, 2, 2, 5, 7 2, 2, 2, 5, 7
✓Damping 2, 2, 1, 1, 5 2, 2, 1, 1, 5
✓Range Values 2, 2, 2 2, 2, 2
✓Tag 2, 2, 7, 1, 1 2, 2, 7, 1, 1
✓Transfer Function 2, 2, 1, 1, 6 2, 2, 1, 1, 6
✓Units 2, 2, 1, 1, 4 2, 2, 1, 1, 4
Burst Mode 2, 2, 5, 3 2, 2, 5, 3
Custom Display Configuration 2, 2, 4 2, 2, 4
Date 2, 2, 7, 1, 4 2, 2, 7, 1, 3
Descriptor 2, 2, 7, 1, 5 2, 2, 7, 1, 4
Digital to Analog Trim (4–20 mA
output)
3, 4, 2 3, 4, 2
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Table 6-1: Device Revision 9 and 10 (HART 7), DD Revision 1 Fast
Key Sequence (continued)
Function HART 7 HART 5
Disable Configuration Buttons 2, 2, 6, 3 2, 2, 6, 3
Rerange with Keypad 2, 2, 2, 1 2, 2, 2, 1
Loop Test 3, 5, 1 3, 5, 1
Lower Sensor Trim 3, 4, 1, 2 3, 4, 1, 2
Message 2, 2, 7, 1, 6 2, 2, 7, 1, 5
Scaled D/A Trim (4–20 mA
output)
3, 4, 2 3, 4, 2
Sensor Temperature/Trend 3, 3, 2 3, 3, 2
Upper Sensor Trim 3, 4, 1, 1 3, 4, 1, 1
Digital Zero Trim 3, 4, 1, 3 3, 4, 1, 3
Password 2, 2, 6, 5 2, 2, 6, 4
Scaled Variable 3, 2, 2 3, 2, 2
HART Revision 5 to HART
Revision 7 switch
2, 2, 5, 2, 3 2, 2, 5, 2, 3
Long Tag(1) 2, 2, 7, 1, 2 N/A
Find Device(1) 3, 4, 5 N/A
Simulate Digital Signal(1) 3, 4, 5 N/A
(1) Only available in HART Revision 7 mode.
6.2 Verifying configuration with LOI
The optional LOI can be used for commissioning the device. The LOI is a two-
button design with internal and external/rear buttons. On a polished
stainless steel housing, buttons are located internally both on the display
and terminal side of the transmitter. On an aluminum housing, buttons are
located on the display and externally underneath the top metal tag. To
activate the LOI, push any button. LOI button functionality is shown on the
bottom corners of the display. See Table 6-2 and Figure 6-2 for button
operation and menu information.
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Figure 6-1: Internal and External LOI Buttons
A. Internal buttons
B. External buttons
Table 6-2: LOI Button Operation
Button
Left No SCROLL
Right Yes ENTER
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