Emerson Rosemount 3051S Series User manual

www.rosemount.com
¢00825-0100-4801J¤
HART®
Quick Installation Guide
00825-0100-4801, Rev HA
February 2008 Rosemount 3051S
Rosemount 3051S Series Pressure
Transmitter with HART®Protocol
Rosemount 3051SF Series Flowmeter
Transmitter with HART®Protocol
© 2008 Rosemount Inc. All rights reserved. All marks property of owner. Rosemount and the
Rosemount logotype are registered trademarks of Rosemount Inc.
Step 1: Mount the Transmitter
Step 2: Consider Housing Rotation
Step 3: Set Switches and Jumpers
Step 4: Connect Wiring and Power Up
Step 5: Verify Configuration
Step 6: Trim the Transmitter
Safety Instrumented Systems
Product Certifications
Start
End
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February 2008
Rosemount 3051S
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Rosemount Inc.
8200 Market Boulevard
Chanhassen, MN USA 55317
T (US) [phone]
T (Intnl) [phone]
F [phone]
Emerson Process Management
GmbH & Co. OHG
Argelsrieder Feld 3
82234 Wessling
Germany
T 49 (8153) 9390, F49 (8153) 939172
Emerson Process Management
Asia Pacific Private Limited
1 Pandan Crescent
Singapore 128461
T (65) 6777 8211
F (65) 6777 0947/65 6777 0743
Beijing Rosemount Far East Instrument
Co., Limited
No. 6 North Street, Hepingli, Dong Cheng District
Beijing 100013, China
T (86) (10) 6428 2233
F (86) (10) 6422 8586
IMPORTANT NOTICE
This installation guide provides basic guidelines for Rosemount 3051S
transmitters (reference manual document number 00809-0100-4801). It
also provides the basic electronics guidelines for the 3051SFA
(reference manual document number 00809-0100-4809), 3051SFC
(reference manual document number 00809-0100-4810), and 3051SFP
(reference manual document number 00809-0100-4686). It does not
provide instructions for diagnostics, maintenance, service, or
troubleshooting. This document is also available electronically on
www.rosemount.com.
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WARNING
Explosions could result in death or serious injury:
Installation of this transmitter in an explosive environment must be in
accordance with the appropriate local, national, and international
standards, codes, and practices. Please review the approvals section of
the 3051S reference manual for any restrictions associated with a safe
installation.
• Before connecting a HART communicator in an explosive
atmosphere, ensure the instruments in the loop are installed in
accordance with intrinsically safe or non-incendive field wiring
practices.
• In an Explosion-Proof/Flame-Proof installation, do not remove the
transmitter covers when power is applied to the unit.
Process leaks may cause harm or result in death.
• Install and tighten process connectors before applying pressure.
Electrical shock can result in death or serious injury.
• Avoid contact with the leads and terminals. High voltage that may be
present on leads can cause electrical shock.
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STEP 1: MOUNT THE TRANSMITTER
Liquid Flow Applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Mount the transmitter so that the
drain/vent valves are oriented
upward.
Gas Flow Applications
1. Place taps in the top or side of
the line.
2. Mount beside or above the taps.
Steam Flow Applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Fill impulse lines with water.
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STEP 1 CONTINUED...
Panel Mount Pipe Mount
Coplanar™Flange
Traditional Flange
In-line
Housings
PlantWeb™Junction Box Remote Mount Display
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STEP 2: CONSIDER HOUSING ROTATION
STEP 3: SET SWITCHES AND JUMPERS
If alarm and security adjustment option is not installed, the transmitter
will operate normally with the default alarm condition alarm high and
the security off.
To improve field access to wiring or to
better view the optional LCD display:
Figure 1. Transmitter Housing
Set Screw
1. Loosen the housing rotation set
screw.
2. First rotate the housing clockwise
to the desired location. If the
desired location cannot be
achieved due to thread limit,
rotate the housing counter
clockwise to the desired location
(up to 360° from thread limit).
3. Retighten the housing rotation set
screw.
PlantWeb Junction Box
Figure 2. Transmitter Switch and Jumper Configuration
PlantWeb Junction Box
Slide the security and alarm
switches into the preferred position
by using a small screwdriver.
(A LCD display or an adjustment
module must be in place to activate
the switches.)
Pull the jumpers out and rotate 90°
into desired position to set the security
and alarm.
Housing Rotation Set
Screw (3/32-inch)
Alarm
Security
Meter/
Adjustment
Module
Security Alarm
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STEP 4: CONNECT WIRING AND POWER UP
Use the following steps to wire the transmitter:
1. Remove the housing cover labeled “Field Terminals.”
2. Connect the positive lead to the “+” terminal, and the negative lead
to the “–” terminal.
NOTE
Do not connect the power across the test terminals. Power could
damage the test diode in the test connection. Twisted pairs yield best
results. For single compartment housing (Junction Box housing),
shielded signal wiring should be used in high EMI/RFI environments.
Use 24 AWG to 14 AWG wire and do not exceed 5,000 feet
(1500 meters).
3. Plug and seal the unused conduit connection.
4. If applicable, install wiring with a drip loop. Arrange the drip loop
so the bottom is lower than the conduit connections and the
transmitter housing.
5. Replace the housing cover.
The figures below show the wiring connections necessary to power a
3051S and enable communications with a hand-held HART
communicator.
Figure 3. Transmitter Wiring
PlantWeb Housing Wiring Junction Box Housing Wiring
NOTE
Installation of the transient protection terminal block does not
provide transient protection unless the 3051S case is properly
grounded.
RL ≥ 250 Ω
Power
Supply
Power
Supply
RL ≥ 250 Ω
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STEP 4 CONTINUED...
Remote Display Wiring and Power Up
The Remote Mount Display and Interface system consists of a local
transmitter and a remote mount LCD display assembly. The local
3051S transmitter assembly includes a Junction Box housing with a
three position terminal block integrally mounted to a SuperModule.
The remote mount LCD display assembly consists of a dual
compartment PlantWeb housing with a seven position terminal block.
See Figure 4 on page 9 for complete wiring instructions. The following
is a list of necessary information specific to the Remote Mount Display
system:
• Each terminal block is unique for the remote display system.
• A 316 SST housing adapter is permanently secured to the remote
mount LCD display PlantWeb housing providing an external
ground and a means for field mounting with the provided mounting
bracket.
• A cable is required for wiring between the transmitter and remote
mount LCD display. The cable length is limited to 100 ft.
• 50 ft. (option M8) or 100 ft. (option M9) cable is provided for wiring
between the transmitter and remote mount LCD display. Option
M7 does not include cable; see recommended specifications
below:
Cable type: Recommend Belden 3084A DeviceNet cable or Belden
123084A Armored DeviceNet cable. Other comparable cable may be
used as long as it has independent dual twisted shielded pair wires
with an outer shield. The Power wires must be 22 AWG minimum and
the CAN communication wires must be 24 AWG minimum.
Cable length: Up to 100 feet depending upon cable capacitance.
Cable capacitance: The capacitance from the CAN communications
line to the CAN return line as wired must be less than 5000 picofarads
total. This allows up to 50 picofarads per foot for a 100 foot cable.
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STEP 4 CONTINUED...
Intrinsic Safety Consideration: The transmitter assembly with
remote display has been approved with Belden 3084A DeviceNet
cable. Alternate cable may be used as long as the transmitter with
remote display and cable is configured according to the installation
control drawing or certificate. Refer to appropriate approval certificate
or control drawing in Appendix B of the 3051S reference manual for
remote cable IS requirements.
IMPORTANT
Do not apply power to the remote communications terminal. Follow
wiring instructions carefully to prevent damage to system components.
Figure 4. Remote Mount Display wiring diagram
Junction Box Housing Remote Mount Display
4-20 mA
(white) 24 AWG
(blue) 24 AWG
(black) 22 AWG
(red) 22 AWG
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STEP 4 CONTINUED...
NOTE
Wire colors provided on page 9 are per Belden 3084A DeviceNet
cable. Wire color may vary depending on cable selected.
Belden 3084A DeviceNet cable includes a ground shield. This shield
must be connected to earth ground at either the SuperModule or the
Remote Display, but not both.
Quick Connect Wiring
As standard, the 3051S Quick Connect arrives properly assembled to
the SuperModule and is ready for installation. Cordsets and Field
Wireable Connectors (in shaded area) are sold separately.
Figure 5. Rosemount 3051S Quick Connect Exploded View
IMPORTANT
If Quick Connect is ordered as a 300S spare housing or is removed
from the SuperModule, follow the instructions below for proper
assembly prior to field wiring.
1. Place the Quick Connect onto the SuperModule. To ensure proper
pin alignment, remove coupling nut prior to installing quick connect
onto SuperModule.
Straight Field
Wireable
Connector(1)(3)
Right Angle Field Wireable
Connector(2)(3)
Coupling Nut
Cordset(4)
Quick Connect
Housing Quick Connect Coupling Nut
(1) Order part number
03151-9063-0001.
(2) Order part number
03151-9063-0002.
(3) Field wiring supplied by customer.
(4) Supplied by cordset vendor.
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STEP 4 CONTINUED...
2. Place coupling nut over quick connect and wrench tighten to a
maximum of 300 in-lb. (34 N-m).
3. Tighten the set screw using a 3/32-in hex wrench.
4. Install Cordset/ Field Wireable Connectors onto the Quick Connect.
Do not over tighten.
Figure 6. Quick Connect Housing Pin-Out
Conduit Electrical Connector Wiring (Option GE or GM)
For 3051S transmitters with conduit electrical connectors GE or GM,
refer to the cordset manufacturer’s installation instructions for wiring
details. For FM Intrinsically Safe, non-incendive or FM FISCO
Intrinsically Safe hazardous locations, install in accordance with
Rosemount drawing 03151-1009 to maintain outdoor rating (NEMA 4X
and IP66.) See Appendix B of the 3051S reference manual.
For other wiring
details, refer to pin-out
drawing and the
cordset
manufacturer’s
installation
instructions.
“+”
“–”
Ground
No Connection
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STEP 4 CONTINUED...
Power Supply
The dc power supply should provide power with less than two percent
ripple. The total resistance load is the sum of the resistance of the
signal leads and the load resistance of the controller, indicator, and
related pieces. Note that the resistance of intrinsic safety barriers, if
used, must be included.
Figure 7. Load Limitation
Standard Transmitter
HART Diagnostics Transmitter
(option code DA1)
Maximum Loop Resistance =
43.5 * (Power Supply Voltage – 10.5)
Maximum Loop Resistance =
43.5 * (Power Supply Voltage – 12.0)
The HART communicator requires a minimum loop
resistance of 250Ωfor communication.
Voltage (V dc)
Load (Ohms)
Operating
Region
1387
1000
500
0
10.5 20 30
42.4
Voltage (V dc)
Load (Ohms)
Operating
Region
1322
1000
500
0
12.0 20 30
42.4
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STEP 5: VERIFY CONFIGURATION
Use any HART-compliant master to communicate with and verify
configuration of the 3051S. For the HART Diagnostics transmitter
(option code DA1), DD revision 3051S HDT Dev. 1 Rev. 1 is required.
A check (⻫) indicates the basic configuration parameters. At a
minimum, these parameters should be verified as part of the
configuration and startup procedure.
Table 1. HART Fast Key Sequence
Function Fast Key Sequence
Alarm Level Configuration 1, 4, 2, 7, 7
Alarm and Saturation Levels 1, 4, 2, 7
Analog Output Alarm Direction 1, 4, 2, 7, 6
Analog Output Trim 1, 2, 3, 2
Burst Mode On/Off 1, 4, 3, 3, 3
Burst Options 1, 4, 3, 3, 4
⻫Damping 1, 3, 6
Date 1, 3, 4, 1
Descriptor 1, 3, 4, 2
Digital To Analog Trim (4-20 mA
Output)
1, 2, 3, 2, 1
Field Device Information 1, 4, 4, 1
LCD Display Configuration 1, 3, 7
Loop Test 1, 2, 2
Lower Sensor Trim 1, 2, 3, 3, 2
Message 1, 3, 4, 3
Number of Requested Preambles 1, 4, 3, 3, 2
Pressure Alert Configuration 1, 4, 3, 5, 3
Poll Address 1, 4, 3, 3, 1
Poll a Multidropped Transmitter Left Arrow, 3, 1, 1
Remapping 1, 4, 3, 6
Rerange- Keypad Input 1, 2, 3, 1, 1
Continued on Next Page
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STEP 5 CONTINUED...
Function Fast Key Sequence
Saturation Level Configuration 1, 4, 2, 7, 8
Scaled D/A Trim (4–20 mA Output) 1, 2, 3, 2, 2
Scaled Variable Configuration 1, 4, 3, 4, 7
Self Test (Transmitter) 1, 2, 1, 1
Sensor Information 1, 4, 4, 2
Sensor Temperature 1, 1, 4
Sensor Trim 1, 2, 3, 3
Sensor Trim Points 1, 2, 3, 3, 5
Status 1, 2, 1, 2
⻫Tag 1, 3, 1
Temperature Alert Configuration 1, 4, 3, 5, 4
⻫Transfer Function
(Setting Output Type)
1, 3, 5
Transmitter Security (Write Protect) 1, 3, 4, 5
⻫Units (Process Variable) 1, 3, 2
Upper Sensor Trim 1, 2, 3, 3, 3
Zero Trim 1, 2, 3, 3, 1
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STEP 6: TRIM THE TRANSMITTER
Transmitters are shipped fully calibrated per request or by the factory
default of full scale (lower range value = zero, upper range value =
upper range limit).
Zero Trim
A zero trim is a single-point adjustment used for compensating
mounting position and line pressure effects. When performing a zero
trim, ensure that the equalizing valve is open and all wet legs are filled
to the correct level.
If zero offset is less than 3% of true zero, follow the “Using the HART
Communicator” instructions below to perform a zero trim. If zero offset
is greater than 3% of true zero, follow the “Using the Transmitter Zero
Adjustment Button” instructions below to rerange. If hardware
adjustments are not available, see the 3051S Reference Manual
(document number 00809-0100-4801) to perform a rerange using the
HART Communicator.
Using the HART Communicator
HART Fast Keys Steps
1, 2, 3, 3, 1 1. Equalize or vent the transmitter and connect HART
communicator.
2. At the menu, input the HART Fast Key sequence.
3. Follow the commands to perform a zero trim.
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Using the Transmitter Zero Adjustment Button
Push and hold the zero adjustment button for at least two seconds but
no longer than ten seconds.
Figure 8. Transmitter Adjustment Buttons
PlantWeb Junction Box
Span
Zero
Span
Zero
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SAFETY INSTRUMENTED SYSTEMS
Additional Safety Instrumented Systems information is available in the
Rosemount 3051S reference manual (document number
00809-0100-4801). The manual is available electronically on
www.rosemount.com or by contacting an Emerson Process
Management representative.
3051S Safety-Certified Identification
All 3051S transmitters must be identified as safety-certified before
installing into SIS systems.
NOTE
There are two versions of safety-certified 3051S pressure transmitters.
For transmitters with a yellow SIS circuit board installed and output
code B in the model number, please refer to Manual Supplement
00809-0700-4801.
To identify a safety-certified 3051S:
1. Connect a HART host to the transmitter.
2. Check the software to verify that the software revision is 7 or
higher.
Fast Key Sequence - 1, 5
3. Verify that option code QT is included in the transmitter model
code.
Revision #’s
Fld Dev Rev 7
Software Rev 7
Hardware Rev 16
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Installation
No special installation is required in addition to the standard
installation practices outlined in this document. Always ensure a
proper seal by installing the electronics housing covers so that metal
contacts metal.
The loop should be designed so the terminal voltage does not drop
below 10.5 Vdc when the transmitter output is 23.0 mA.
If hardware security switches are installed, the security switch should
be in the “ON” position during normal operation. See Figure 2 on
page 6. If hardware security switches are not installed, security should
be “ON” in the software to prevent accidental or deliberate change of
configuration data during normal operation.
Configuration
Use any HART-compliant master to communicate with and verify
configuration of the 3051S Safety-Certified Pressure Transmitter (see
Table 1 on page 13 and 14 to verify configuration).
User-selected damping will affect the transmitters ability to respond to
changes in the applied process. The damping value + response time
should not exceed the loop requirements.
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NOTES
1. Transmitter output is not safety-rated during the following:
configuration changes, multidrop, loop test. Alternative means should
be used to ensure process safety during transmitter configuration and
maintenance activities.
2. DCS or safety logic solver should be configured to match transmitter
configuration. Figure 9 identifies the three alarm levels available and
their operation values.
Figure 9. Alarm Levels
Rosemount Alarm Level
Namur Alarm Level
Custom Alarm Level(3)(4)
(1) Transmitter Failure, hardware or software alarm in LO position.
(2) Transmitter Failure, hardware or software alarm in HI position.
(3) High alarm must be at least 0.1 mA higher than the high saturation value.
(4) Low alarm must be at least 0.1 mA lower than the low saturation value.
Normal Operation
4 mA 20 mA 20.8 mA
high saturation
21.75(2)
3.9 mA
low saturation
3.75 mA(1)
Normal Operation
4 mA 20 mA
20.5 mA
high saturation
22.5(2)
3.8 mA
low saturation
3.6 mA(1)
Normal Operation
4 mA 20 mA
20.1 - 20.5 mA
high saturation
20.2 - 23.0(2)
3.7 - 3.9 mA
low saturation
3.6 - 3.8 mA(1)
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Setting the alarm values and direction is dependent on whether or not
the hardware switch option is installed. You can use a HART master or
communicator to set the Alarm and Saturation values.
Switches installed
1. If using a communicator, use the following fast key sequence to set
the Alarm and Saturation values.
Alarm Levels - Fast Key; 1, 4, 2, 7, 7
Saturation Levels - Fast Key; 1, 4, 2, 7, 8
2. Manually set the direction for the Alarm to HI or LO using the
ALARM switch as shown in Figure 2 on page 6.
Switches not installed
If using a communicator, use the following fast key sequence to set the
Alarm and Saturation values and the Alarm Direction:
Alarm Levels - Fast Key; 1, 4, 2, 7, 7
Saturation Levels - Fast Key; 1, 4, 2, 7, 8
Alarm Direction Fast Key; 1, 4, 2, 7, 6
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