Emerson Rosemount 3152 User manual

Reference Manual
00809-0100-4835 Rev BE
February 2018
Rosemount 3150 Series
Rosemount 3150 Series Nuclear
Pressure Transmitters Including the
Rosemount 3152, 3153, and 3154

Rosemount 3150 Series
Reference Manual
00809-0100-4835 Rev BE
February 2018
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Reference Manual
00809-0100-4835 Rev BE
February 2018
Rosemount 3150 Series
Title Page
iii
Rosemount 3150 Series Nuclear Pressure
Transmitters Including the Rosemount 3152, 3153 and
3154
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum
performance, make sure you thoroughly understand the contents of this manual before installing, using
or maintaining this product.
For Assistance:
Within the United States, contact Rosemount Nuclear Instruments, Inc. (Rosemount Nuclear) at
1-952-949-5210.
Outside the United States, contact the nearest Rosemount representative.
Customer Feedback:
Your feedback is important to us, please send comments or suggestions to:
[e-mail]
Rosemount Nuclear satisfies all obligations coming from legislation to harmonize product
requirements in the European Union

Rosemount 3150 Series
Reference Manual
00809-0100-4835 Rev BE
February 2018
iv
Title Page
Rosemount Nuclear Instruments, Inc. Warranty and
Limitations of Remedy
The warranty and limitations of remedy applicable to this Rosemount equipment are as stated on the
reverse side of the current Rosemount quotation and customer acknowledgment forms.
RETURN OF MATERIAL
Authorization for return is required from Rosemount Nuclear prior to shipment. Contact Rosemount
Nuclear (1-952-949-5210) for details on obtaining Return Material Authorization (RMA). Rosemount
Nuclear will not accept any returned material without a Return Material Authorization. Material
returned without authorization is subject to return to customer.
Material returned for repair, whether in or out of warranty, should be shipped prepaid to:
Rosemount Nuclear Instruments, Inc.
8200 Market Boulevard
Chanhassen, MN 55317
USA
IMPORTANT
Rosemount 3152, 3153 and 3154 Series Pressure Transmitters are designed for Nuclear Class 1E
usage, and have been tested to the standards shown below:
•IEEE Std 323
TM
-1974, -1983 and -2003
•RCC-E-2002
•IEEE Std 344TM-1975, -1987 and -2004
•KTA 3505-2005
These transmitters are manufactured under a quality system that meets the requirements of 10CFR50
Appendix B, 10CFR Part 21, ISO 9001, NQA-1, KTA 1401, KTA 3507, CSA N285.0, CSA Z299.1 and
the applicable portions of IAEA-50-C-Q. During qualification testing, interfaces were defined between
the transmitter and its environment that are essential to meeting requirements of the qualification
standards listed above. Specifically, to ensure compliance with 10CFR Part 21, the transmitter must
comply with the requirements herein and in the applicable Rosemount qualification report(s) throughout
its installation, operation and maintenance. It is incumbent upon the user to ensure that Rosemount
Nuclear’s component traceability program is continued throughout the life of the transmitter.
To maintain the qualified status of the transmitter, the essential environmental interfaces must not be
compromised. Performance of any operations on the transmitter other than those specifically
authorized in this manual have the potential for compromising an essential environmental interface.
Where the manual uses the terms requirement, mandatory, must or required, the instructions
so referenced must be carefully followed. Rosemount Nuclear expressly disclaims all responsibility
and liability for transmitters for which the foregoing has not been complied with by the user.

Reference Manual
00809-0100-4835 Rev BE
February 2018
Rosemount 3150 Series
Title Page
v
Revision Status
Changes from July 2016 (Rev BD) to February 2018 (Rev BE)
Page
(Rev BD)
Page
(Rev BE)
Changes
Cover,
throughout Cover, throughout
Document revision change from July 2016 to February 2018, Rev BD to Rev BE;
Updated document formatting, page numbers, spelling, grammar, and references for
consistency and accuracy; Remove unnecessary references to Rosemount Nuclear
Instruments, Inc. and abbreviate to Rosemount Nuclear; Revised SwagelokTM to
Swagelok
®
.
2-2 8
Moved NOTE regarding flushing lines for steam service from Mechanical
Considerations section to Mounting Configuration section.
2-3 5
Removed NOTE regarding transmitter venting and draining and referred to Figure 2-
2 in Impulse Piping section; Added 1/4 inch Swagelok®to Process Connections and
Interfaces section.
2-4 6
Added headers Assembly and Re-assembly to Process Connections and Interfaces
section; Reworded Re-assembly instructions to provide clarity.
2-6
9
Added NOTE regarding Swagelok®rotatable elbow to Conduit Connections section.
2-6
10
Revised Electrical Housing section.
2-7 13, 14
Added Signal Integrity and Wiring Connections sections to Electrical Considerations
section.
2-11
15
Revised Note (4) for Table 2-1.
2-12, 2-13 16, 17
Figures 2-5 and 2-6 updated to provide consistent number of significant figures in
dimensions; Figure 2-6 updated to show external ground screw.
2-14
18, 19
Revised Electrical section.
2-15
19
Updated Figure 2-7 to include Figure 2-7a and Figure 2-7b
2-15
20, 21
Revised Figure 2-9; Added Figures 2-10 and 2-11.
3-2, 5-3
24, 52
Added NOTE regarding transmitter factory calibration.
3-10 33
Added NOTE regarding typical jumper positions to Coarse Zero Select Jumper
Position Selection Procedure section.
3-10
34, 35
Replaced Table 3-1 – Coarse Zero Select with Figure 3-8.
3-12 36
Added Note (1) to Correction for High Static Line Pressure section; Updated High
Static Line Pressure Span Effect on Range Codes 1, 2, and 3 DP Transmitters
section.
3-17 42
Updated High Static Line Pressure Zero Correction for DP Transmitters (All Ranges)
section.
5-5
54
Revised Test Terminal section; Added Figure 5-2.
5-8, 5-11
57, 59
Revised IMPORTANT note.
5-14
62
Revised Electronics Housing Cover Installation section.
5-16
65
Added Screen Plug and Electrical Connector to Table 5-2.
6-3 71
Added NOTE regarding storage of spare electronics assemblies and separate shelf
life statement for spare o-rings to Spare Parts Storage and Shelf Life section.
6-4, 6-6
73, 74
Added External Ground Screw to Transmitter Spare Parts section.
NOTE
The above Revision Status list summarizes the changes made. Please refer to both manuals for
complete comparison details.
NOTE
Revision of the Reference Manual has no impact to form, fit, or function and does not impact
transmitter qualification. Updates were made to provide clarity and improve customer
experience/usage.

Rosemount 3150 Series
Reference Manual
00809-0100-4835 Rev BE
February 2018
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Title Page
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Reference Manual
00809-0100-4835 Rev BE
February 2018
Rosemount 3150 Series
Contents
vii
Table of Contents
SECTION 1
Using this Manual.....................................................................................
1
Introduction
SECTION 2
Overview...................................................................................................
3
Installation
Safety Messages......................................................................................
3
General Considerations............................................................................
4
Mechanical Considerations.......................................................................
4
Process Connections and Interfaces...........................................
5
Impulse Piping.............................................................................
7
Mounting Configurations..............................................................
8
Conduit Connections...................................................................
9
Electronics Housing.....................................................................
10
Electrical Considerations..........................................................................
10
Signal Integrity.............................................................................
13
Wiring Connections......................................................................
14
Installation Procedures.............................................................................
14
Mechanical – Transmitter............................................................
14
Mechanical – Conduit..................................................................
18
Electrical......................................................................................
18
SECTION 3
Overview...................................................................................................
23
Calibration
Safety Messages......................................................................................
23
Calibration Overview.................................................................................
24
Calibration Considerations...........................................................
24
Definitions....................................................................................
25
Span Adjustment Range..............................................................
27
Zero Adjustment Range...............................................................
27
Calibration Procedures.............................................................................
28
Span and Zero Adjustment..........................................................
28
Zero Based Calibration Procedure (LRV is Zero)...........
28
Elevated or Suppressed Zero Calibration Procedure.....
29
Coarse Zero Select Jumper Position Selection
Procedure.......................................................................
33
Damping Adjustment...................................................................
35
Correction for High Static Line Pressure.....................................
36
High Static Line Pressure Span Effect on Rage Codes
1, 2 and 3 DP Transmitters.............................................
36
High Static Line Pressure Span Correction for Range
Code 4 and 5 DP Transmitters.......................................
36
High Static Line Pressure Zero Correction for DP
Transmitters (All Ranges)...............................................
42
Linearity.......................................................................................
43

Rosemount 3150 Series
Reference Manual
00809-0100-4835 Rev BE
February 2018
viii
Contents
SECTION 4
Overview...................................................................................................
45
Operation
Transmitter Theory of Operation...............................................................
46
The Sensor Cell........................................................................................
47
Demodulator.............................................................................................
48
Oscillator...................................................................................................
48
Voltage Regulator.....................................................................................
48
Current Control.........................................................................................
49
Current Limit.............................................................................................
49
Reverse Polarity Protection......................................................................
49
SECTION 5
Overview...................................................................................................
51
Maintenance and
Safety Messages......................................................................................
51
Troubleshooting
General Considerations............................................................................
52
Test Terminal............................................................................................
54
Electronics Assembly Checkout...............................................................
54
Sensor Module Checkout.........................................................................
55
Disassembly Procedure............................................................................
56
Process Flange Removal.............................................................
57
Electronics Housing Disassembly................................................
57
Reassembly Procedure............................................................................
59
Electronics Housing Reassembly................................................
59
Process Flange Reassembly.......................................................
63
Post Assembly Tests................................................................................
64
SECTION 6
Overview...................................................................................................
69
Transmitter Spare
Safety Messages......................................................................................
69
Parts
General Considerations............................................................................
71
Spare Parts Storage and Shelf Life..........................................................
71
Impact on Transmitter Qualified Life.........................................................
72
Transmitter Spare Parts List.....................................................................
73

Reference Manual
00809-0100-4835 Rev BE
February 2018
Rosemount 3150 Series
Contents
ix
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Rosemount 3150 Series
Reference Manual
00809-0100-4835 Rev BE
February 2018
SECTION 1:
Introduction
USING THIS MANUAL
This manual is designed to assist in installing, operating and
maintaining the Rosemount 3150 Series Pressure
Transmitters. Instructions for the 3152, 3153 and 3154
models are included in this manual. Where differences in
instructions between the models exist, they are noted within
those instructions. The manual is organized into the following
sections:
Section 2: Installation
Provides general, mechanical, and electrical installation
considerations.
Section 3: Calibration
Provides transmitter calibration procedures.
Section 4: Operation
Provides a description of how the transmitter operates.
Section 5: Maintenance and Troubleshooting
Provides basic hardware troubleshooting considerations
including disassembly and reassembly procedures and post
assembly tests.
Section 6: Transmitter Spare Parts
Provides order information for transmitter spare parts.
NOTE
Refer to the applicable Rosemount Qualification/Test Reports,
Product Data Sheets and/or Specification Drawing 03153-
2003 and Specification Drawing 03154-2003 (applicable to
RCC qualified transmitters only) for details on testing,
performance specifications, ordering information, and
dimensional drawings for each model.
Figure 1-1 shows the standard transmitter nameplate and
where transmitter information is stamped onto the nameplate.
Nameplate material is stainless steel.
Figure 1-1 – Standard Transmitter
Nameplate